Tea cake pressing machine

Abstract

The utility model relates to the technical field of tea processing equipment, in particular to a tea cake pressing machine. According to the technical scheme, the device comprises a main body frame, a machine table is arranged at the bottom of the main body frame, two sets of discharging assemblies are arranged at the top of the main body frame, circular discharging machines are symmetrically installed at the bottom of each set of discharging assembly, and a conveying belt is installed between the tops of the two sets of circular discharging machines and the discharging assemblies; a hopper located at the top of the main body frame is installed at the discharging end of the circular discharging machine, a tea steaming chamber is installed and connected below the hopper through a support, and a tea pressing assembly is installed at the position, located in the middle of the main body frame, of one side of the tea steaming chamber. The full-automatic tea steaming and pressing machine is novel and compact in structure, integrates tea discharging, tea steaming, pressing and conveying, improves integration of equipment, reduces input of manual labor force, and is high in production efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of tea processing equipment, in particular to a tea cake press. Background Art

[0002] A tea cake press is a device that presses loose tea into a cake shape. Its main function is to compress the tea, making it more convenient for storage, transportation and sales. At the same time, it also helps with the aging and quality improvement of the tea. When using a tea cake press, an appropriate amount of loose tea needs to be placed in a mold, and then a certain pressure is applied to the tea through a pressing device to form it into a cake shape. In the patent document with the publication number CN205305897U that has been published, a fully automatic tea cake press is disclosed; this solution realizes the tea cake pressing operation, solves the tediousness of traditional manual pressing, improves the quality of tea cakes, and also improves work efficiency and reduces the labor intensity of workers. However, this device only improves the tea cake pressing step. Tea cake pressing includes other detailed steps such as tea feeding, tea steaming, and cake making. The integration of this device is not high, so other devices are still needed to participate in the cake pressing operation, and there are defects such as cumbersome processes.

[0003] Therefore, this application proposes a tea cake press with high integration and high processing efficiency. Summary of the Invention

[0004] The purpose of the utility model is to address the problem that the existing tea cake presses in the background art have low integration, so other devices are still needed to participate in the cake pressing operation, and there are cumbersome processes. A tea cake press with high integration and high processing efficiency is proposed.

[0005] The technical solution of the utility model: A tea cake press includes a main body frame. A machine table is arranged at the bottom of the main body frame, and two groups of feeding components are arranged at the top of the main body frame. A circular feeder is symmetrically installed at the bottom of each feeding component. A conveyor belt is installed between the top of the two circular feeders and the feeding components. The discharge end of the circular feeder is provided with a hopper located at the top of the main body frame. The hopper is connected to a tea steaming room through a bracket. On one side of the tea steaming room, a tea pressing component is installed in the middle of the main body frame;

[0006] The tea pressing component includes a bracket and a guide plate installed at the bottom of the bracket. A pressing barrel is arranged below the guide plate;

[0007] At the top of the main body frame, a pressure-receiving component is installed at the bottom of the pressing barrel. A partition frame is installed in the middle of the main body frame, and a feeding component is arranged between the partition frame and the pressure-receiving component;

[0008] The feeding component includes a unidirectional cylinder and a connecting frame arranged at the output end of the unidirectional cylinder. One end of the connecting frame away from the unidirectional cylinder is connected to a fixed frame, and a receiving plate is rotatably installed in the fixed frame.

[0009] Optionally, the unidirectional cylinder is detachably connected to the main body frame through a mounting frame, and the receiving plate is rotatably connected to the inner wall of one side of the fixed frame through a rotating shaft.

[0010] Optionally, the pressing component includes a micro cylinder and a circular bearing pressing plate arranged at the output end of the micro cylinder. The diameter of the bearing pressing plate is larger than the inner cylinder diameter of the pressing barrel.

[0011] Optionally, a guiding downhill is arranged along the circumference of the guiding tray. A guiding plate is connected to the discharge port on one side of the tea steaming room. The guiding downhill receives the tea leaves conveyed by the guiding plate and centrally conveys them into the pressing barrel.

[0012] Optionally, a pushing cylinder installed on one side of the tea steaming room is also arranged opposite to the discharge port of the tea steaming room.

[0013] Optionally, the bracket is located in the middle part of the main body frame. A push rod motor is installed in the bracket, and the bottom of the push rod motor is connected to a circular pressing plate adapted to the inner diameters of the guiding tray and the pressing barrel.

[0014] Optionally, a position sensor is arranged in the circular blanking machine, and the conveyor belt is a forward and reverse conveyor belt.

[0015] Optionally, a cavity located inside the machine table is opened below the connecting frame on one side of the unidirectional cylinder, and one side of the cavity is connected to a transfer plate.

[0016] In summary, the present application includes at least one of the following beneficial technical effects:

[0017] The utility model completes the automatic quantitative feeding of tea leaves through the setting of the blanking component, the circular blanking machine, the hopper, and the tea steaming room; completes the pressing of tea leaves through the setting of the tea pressing component; completes the transfer and discharge of tea cakes through the setting of the pressing component, the partition frame, and the feeding component; and completes the discharge of tea cakes through the setting of the cavity and the transfer plate, realizing the integration of tea cake making;

[0018] Furthermore, through the setting of the connecting frame and the fixed frame, the effect of directly conveying after receiving the pressed tea cakes is achieved, with strong structural linkage and further improving the automation of the equipment;

[0019] In summary, the utility model has a novel and compact structure, integrates tea leaf feeding, tea steaming, pressing, and conveying, improves the integration of the equipment, reduces the input of manual labor, and has high production efficiency. Description of the Drawings

[0020] Figure 1 Provide a front view schematic diagram of the present utility model;

[0021] Figure 2 Provide a front view structural schematic diagram of the present utility model;

[0022] Figure 3 Provide a schematic diagram of structures such as the feeding assembly in the present utility model;

[0023] Figure 4 For Figure 3 exploded structural schematic diagram;

[0024] Figure 5 For Figure 4 schematic diagram of the state where the material receiving plate in

[0025] Reference numerals:

[0026] 1. Main body frame;

[0027] 2. Machine table; 21. Cavity; 22. Conveyor plate;

[0028] 3. Material discharging assembly;

[0029] 4. Circular material discharging machine;

[0030] 5. Conveyor belt;

[0031] 6. Hopper;

[0032] 7. Tea steaming room; 71. Guide plate;

[0033] 8. Tea pressing assembly; 81. Support; 82. Push rod motor; 83. Guide plate; 84. Pressing barrel;

[0034] 9. Compressed component; 91. Micro cylinder; 92. Bearing and pressing plate;

[0035] 10. Partition frame;

[0036] 11. Feeding assembly; 110. Unidirectional cylinder; 111. Connecting frame; 112. Fixed frame; 113. Material receiving plate. Detailed implementation manners

[0037] Next, the technical solutions of the present disclosure will be described clearly and completely with reference to the accompanying drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present disclosure.

[0038] Generally, the components of the embodiments of the present disclosure described and shown in the accompanying drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present disclosure provided in the accompanying drawings is not intended to limit the scope of the present disclosure claimed, but merely represents the selected embodiments of the present disclosure.

[0039] Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present disclosure.

[0040] In the description of the present disclosure, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present disclosure.

[0041] In the description of the present disclosure, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present disclosure can be understood according to specific situations.

[0042] Embodiment

[0043] As Figures 1-5 shown, a tea cake pressing machine proposed by the present utility model includes a main body frame 1. A machine table 2 is arranged at the bottom of the main body frame 1, and two sets of blanking components 3 are arranged at the top of the main body frame 1. Circular blanking machines 4 are symmetrically installed at the bottom of each set of blanking components 3. A position sensor is arranged in the circular blanking machine 4. When the position sensor senses that there is tea in the circular blanking machine 4, it sends information to the controller installed at the top of the main body frame 1, and the controller controls the blanking component 3 to stop blanking; A conveyor belt 5 is installed between the tops of the two sets of circular blanking machines 4 and the blanking component 3. The conveyor belt 5 is a forward and reverse conveyor belt, and the forward and reverse rotation of the conveyor belt is realized through a forward and reverse motor, which is used to convey tea to the two circular blanking machines 4 arranged side by side respectively; A hopper 6 located at the top of the main body frame 1 is installed at the discharge end of the circular blanking machine 4. A steaming tea room 7 is installed below the hopper 6 through a bracket. A pushing cylinder installed on one side of the steaming tea room 7 is also arranged opposite to the discharge port of the steaming tea room 7. The arrangement of the pushing cylinder is used to push the tea that has been steamed in the steaming tea room 7 to match the next process; A guiding downhill is arranged along the circumferential direction in the guiding plate 83. A guiding plate 71 is connected to the discharge port on one side of the steaming tea room 7; The guiding plate 71 is inclined, and a tea pressing component 8 is installed in the middle of the main body frame 1 on one side of the steaming tea room 7.

[0044] As Figure 1 and Figure 2As shown in the figure, further, the tea pressing assembly 8 includes a bracket 81 and a material guiding plate 83 installed at the bottom of the bracket 81. A pressing barrel 84 is arranged below the material guiding plate 83. The bracket 81 is located in the middle part of the main body frame 1. A push rod motor 82 is installed in the bracket 81. The bottom of the push rod motor 82 is connected with a circular pressing plate adapted to the inner diameters of the material guiding plate 83 and the pressing barrel 84. The circular pressing plate presses the tea leaves fed into the pressing barrel 84 into a formed shape. The guiding downhill receives the tea leaves conveyed by the material guiding plate 71 and centrally conveys them into the pressing barrel 84. The cross-section of the guiding downhill is an isosceles trapezoid with a converging bottom.

[0045] As Figures 2-5 shown in the figure, at the top of the main body frame 1 and at the bottom of the pressing barrel 84, a pressure receiving assembly 9 is installed. The pressure receiving assembly 9 includes a micro cylinder 91 and a circular bearing pressure receiving plate 92 arranged at the output end of the micro cylinder 91. The bearing pressure receiving plate 92 is made of high-strength metal sheet, which can withstand the pressure of the circular plate of the pressing barrel 84 pressing down. The diameter of the bearing pressure receiving plate 92 is larger than the inner diameter of the inner cylinder of the pressing barrel 84.

[0046] Wherein a partition frame 10 is installed in the middle part of the main body frame 1, and a feeding assembly 11 is arranged between the partition frame 10 and the pressure receiving assembly 9.

[0047] As Figure 4 shown in the figure, it should be noted that the feeding assembly 11 includes a one-way cylinder 110 and a connecting frame 111 arranged at the output end of the one-way cylinder 110. One end of the connecting frame 111 away from the one-way cylinder 110 is connected to a fixing frame 112. A receiving plate 113 is rotatably installed in the fixing frame 112. The one-way cylinder 110 is detachably connected to the main body frame 1 through a mounting frame. The receiving plate 113 is rotatably connected to the inner wall of one side of the fixing frame 112 through a rotating shaft. When the receiving plate 113 is in the Figure 4 receiving state, the receiving plate 113 abuts against the upper surface of the partition frame 10 and tends to be horizontal to receive the tea cakes discharged from the pressing barrel 84.

[0048] On one side of the one-way cylinder 110, a cavity 21 located in the machine table 2 is opened below the connecting frame 111. One side of the cavity 21 is connected to a conveying plate 22. A conveyor belt can be laid below the conveying plate 22 for feeding the tea cakes into other packaging and other processes.

[0049] The working principle in this embodiment is as follows: The cake press is centrally controlled by a controller to control the operation of each component; specifically, during use, the tea is fed through the feeding component 3, and the conveyor belt 5 is provided to quantitatively feed the two circular feeding machines 4 below respectively. The circular feeding machine 4 transports the tea to the steaming room 7 through the hopper 6. The setting of the steaming room 7 can complete the tea steaming step. The steamed tea is transported to the guiding tray 83 through the guiding plate 71. The structure of the guiding tray 83 will transport the tea to the pressing barrel 84 and wait for pressing. By starting the support 81, the circular pressing plate is pressed down, thus completing the pressing of the tea cake. After the pressing is completed, the controller controls the micro cylinder 91 to execute the output end retraction instruction, so that the bearing receiving plate 92 located below the pressing barrel 84 is removed, and the tea cake falls on the receiving plate 113 above the partition frame 10. The one-way cylinder 110 receives the retraction instruction and drives the connecting frame 111, the fixed frame 112 and the receiving plate 113 to retract and move. During the process that the receiving plate 113 gradually moves to one side of the partition frame 10, since the receiving plate 113 is rotatably arranged in the fixed frame 112, the receiving plate 113 will present Figure 5 a state where, when the receiving plate 113 rotates, the tea cake carried above it falls into the cavity 21 and is transported through the transfer plate 22.

[0050] The above specific embodiments are only several alternative embodiments of the present invention. Based on the technical solution of the present invention and the relevant revelations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A tea cake pressing machine, comprising a main frame (1), characterized in that: A machine platform (2) is arranged at the bottom of the main frame (1), and two groups of material discharging components (3) are arranged at the top of the main frame (1). A circular material discharging machine (4) is symmetrically installed at the bottom of each group of the material discharging components (3). A conveyor belt (5) is installed between the top of the two groups of circular material discharging machines (4) and the material discharging components (3). A hopper (6) located at the top of the main frame (1) is installed at the discharge end of the circular material discharging machine (4). The lower part of the hopper (6) is connected to a tea steaming room (7) through a bracket. A tea pressing component (8) is installed on one side of the tea steaming room (7) located in the middle of the main frame (1); The tea pressing assembly (8) comprises a bracket (81) and a material guide plate (83) mounted at the bottom of the bracket (81), and a material pressing barrel (84) is arranged below the material guide plate (83); A pressure-bearing component (9) is installed at the top of the main frame (1) and the bottom of the pressure barrel (84), a baffle frame (10) is installed in the middle of the main frame (1), and a feeding component (11) is arranged between the baffle frame (10) and the pressure-bearing component (9); The feeding assembly (11) comprises a one-way cylinder (110) and a connecting frame (111) arranged at the output end of the one-way cylinder (110); one end of the connecting frame (111) away from the one-way cylinder (110) is connected to a fixing frame (112); a material receiving plate (113) is rotatably mounted in the fixing frame (112).

2. A tea cake pressing machine according to claim 1, characterized in that: The one-way cylinder (110) is detachably connected to the main frame (1) via a mounting frame, and the material receiving plate (113) is rotatably connected to an inner wall of one side of the fixing frame (112) via a rotating shaft.

3. A tea cake pressing machine according to claim 1, characterized in that: The pressure-bearing component (9) comprises a micro cylinder (91) and a circular pressure-bearing plate (92) arranged at the output end of the micro cylinder (91); the diameter of the pressure-bearing plate (92) is greater than the inner diameter of the pressure barrel (84).

4. A tea cake pressing machine according to claim 1, characterized in that: A guide downhill slope is arranged in the guide plate (83) along its circumference, and a guide plate (71) is connected to a material outlet on one side of the tea steaming chamber (7). The guide downhill slope receives tea leaves transported by the guide plate (71) and transports them centrally to the pressing barrel (84).

5. A tea cake pressing machine according to claim 4, characterized in that: A pushing cylinder installed on one side of the tea steaming room (7) is also provided opposite to the discharge port of the tea steaming room (7).

6. A tea cake pressing machine according to claim 1, characterized in that: The bracket (81) is located in the middle of the main frame (1), a push rod motor (82) is installed in the bracket (81), and a circular pressing plate adapted to the inner diameter of the material guide disc (83) and the material pressing barrel (84) is connected to the bottom of the push rod motor (82).

7. A tea cake pressing machine according to claim 1, characterized in that: A position sensor is arranged inside the circular feeder (4), and the conveyor belt (5) is a forward and reverse conveyor belt.

8. The tea cake pressing machine according to claim 1, characterized in that: One side of the one-way cylinder (110) is located below the connecting frame (111) and is provided with a cavity (21) located inside the machine platform (2), and one side of the cavity (21) is connected to a conveying plate (22).

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