Novel separation device for separating oil and low-density small-particle powder
By designing a new separation device including a multi-layer filter mesh and stirring leaves, combined with hot air drying, the problem of low density and small particles is difficult to clean, and efficient separation of oil and powder and high purity output are achieved.
Patent Information
- Application Number
- CN202421477447.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The prior art is difficult to effectively clean powders with low density and small particles, and cannot effectively separate oil and powder, making it difficult to thoroughly clean the powder.
A new separation device is designed, including a kettle cover and a kettle body. Two layers of filter mesh and agitating leaves are installed in the kettle body. The agitating leaves are driven by a motor to rotate and move up and down, and combined with hot air drying, it can achieve efficient separation and cleaning of oil and powder.
This device can effectively separate oil from low-density small-grain powder, ensure high purity output of the powder, and have a simple structural design and significant separation effect.
Smart Images

Figure CN222918190U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning kettles, in particular to a novel separation device for separating oil and low-density small-particle powder. Background Art
[0002] Common cleaning methods for powders include dissolution filtration and spray cleaning. When the density of the powder is relatively large relative to the cleaning liquid, the powder and the cleaning liquid easily form a suspension. The impurities in the powder are dissolved by the cleaning liquid and filtered out. High-purity powder can be obtained by drying. When the density of the powder is relatively small relative to the cleaning liquid and the particles are large, the powder floats on the surface of the cleaning liquid. By spraying the cleaning liquid, the cleaning liquid can effectively wet the powder surface, dissolve the impurities and take them away. High-purity powder can be obtained by drying.
[0003] The powder has a lower density and smaller particles than the cleaning liquid. Such powder always floats on the surface of the cleaning liquid and moves in blocks. It cannot become a suspension and cannot be removed by dissolution and filtration. At the same time, the powder has a low density and small particles. When the spray method is used for cleaning, the powder is wrapped in a ball on the surface of the cleaning liquid. The cleaning liquid cannot effectively and smoothly enter the inside of the powder ball, and the spray method cannot effectively remove the impurities.
[0004] At present, there is no special cleaning device for powders with low density and small particles, and such powders are difficult to be effectively cleaned.
[0005] Therefore, in view of the above problems, it is urgently necessary to provide a new separation device for separating oil and low-density small particle powder. Utility Model Content
[0006] The utility model aims to provide a novel separation device for separating oil and low-density small-particle powder, and to provide a high-efficiency separation device for oil and powder through the structural design of the separation device.
[0007] The utility model provides a novel separation device for separating oil and low-density small-particle powder, comprising a kettle cover and a kettle body, wherein the kettle cover is detachably connected to the kettle body; two layers of filter screens are installed in the kettle body, and the two layers of filter screens divide the interior of the kettle body into an upper chamber, a middle chamber and a lower chamber, wherein a stirring blade is provided in the middle chamber, and the stirring shaft of the stirring blade passes through the filter screen and the kettle cover in sequence upwards and is connected to the rotating shaft of an external motor, wherein the motor is fixed on a longitudinal moving mechanism; the longitudinal moving mechanism is connected to the kettle body through a fixed structure; a liquid inlet and a powder discharge port communicated with the middle chamber are provided on the side wall of the kettle body, and an oil separation outlet communicated with the upper chamber is also provided on the side wall of the kettle body; a liquid inlet valve is installed on the liquid inlet, a powder discharge valve is installed on the powder discharge port, and an oil discharge valve is installed on the oil separation outlet.
[0008] Furthermore, the longitudinal moving mechanism includes a linear lead screw arranged longitudinally, and a slider of the linear lead screw is fixedly connected to the motor.
[0009] Further, the fixing structure includes a flange edge provided circumferentially along the outer wall of the kettle body. A plurality of screw holes are arranged at intervals along the circumference of the flange edge. An upwardly extending support pillar is screwed into each screw hole. A collar is detachably connected to the top of the support pillar. A connecting beam is provided in the middle of the collar, and the linear lead screw is fixed to the connecting beam.
[0010] Further, the liquid inlet is close to the upper filter screen, and the powder discharge port is close to the lower filter screen; the filter screen is made of stainless steel, plastic or non-woven fabric; the aperture of the filter screen is 50 - 2000 mesh.
[0011] Further, the inner diameter of the kettle body is greater than the height of the kettle body.
[0012] Further, a drain pipe communicating with the lower chamber is provided at the bottom of the kettle body.
[0013] Further, the ratio of the diameter of the powder discharge port to the diameter of the liquid inlet is 3:(1 - 2).
[0014] Further, the stirring blade is an S-shaped fan blade, and rotating along the S-shaped direction is beneficial to the discharge of the powder.
[0015] Further, a hot air inlet is also provided on the drain pipe, and a hot air conveying mechanism is further included. The hot air conveying mechanism is communicated with the hot air inlet through a pipeline.
[0016] Further, the hot air conveying mechanism includes a blower and a heating device communicated with the blower.
[0017] A novel separation device for separating oil and low-density small particle powder provided by the present utility model has the following improvements compared with the prior art:
[0018] 1. The novel separation device provided by the utility model for separating oil and low-density small particle powder can introduce the mixture of powder and oil into the middle chamber of the kettle body through the liquid inlet valve from the liquid inlet, and then pour the cleaning liquid into the liquid inlet. When the liquid level in the kettle body is higher than the filter screen, start the motor. The motor drives the stirring blade to rotate and move up and down. The oil floats above the upper filter screen under the action of the cleaning liquid, and the powder is separated between the upper filter screen and the lower filter screen. Open the oil discharge valve at the oil separation outlet to discharge the upper oil and the cleaning liquid, and then close the oil discharge valve at the oil separation outlet. Open the drain valve of the drain pipe, and the cleaning liquid passes through the lower filter screen and is discharged from the drain pipe, then close the drain valve. Open the hot air inlet valve at the hot air inlet and the oil discharge valve at the oil separation outlet, and pass hot air in from the hot air inlet and out from the oil separation outlet to dry the powder. The rotation and up-and-down movement of the stirring blade turn over the powder to make the drying effect better. After drying, close the hot air inlet valve at the hot air inlet and the oil discharge valve at the oil separation outlet. Open the powder discharge valve at the powder discharge outlet, and rotate the stirring blade along the direction of the S-shaped fan blade, so that the powder is discharged from the powder discharge outlet to obtain the powder. The structural design is simple and the separation effect is good.
[0019] 2. The novel separation device provided by the utility model for separating oil and low-density small particle powder is equipped with a longitudinally arranged linear lead screw. The slider of the linear lead screw is fixedly connected to the motor. Starting the motor makes the stirring blade rotate and move up and down, accelerating the rapid separation of oil and powder.
[0020] 3. The novel separation device provided by the utility model for separating oil and low-density small particle powder is provided with a drain pipe at the bottom of the kettle body, which is communicated with the lower chamber. The drain pipe is also provided with a hot air inlet, through which hot air can flow in from the hot air inlet and out from the oil separation outlet to realize the drying of the interior of the kettle body.
[0021] 4. The novel separation device provided by the utility model for separating oil and low-density small particle powder has a ratio of the diameter of the powder discharge outlet to the diameter of the liquid inlet of 3:(1 - 2), which can be adjusted according to the actual situation to accelerate the discharge of the powder. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the specific embodiments of the utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the following drawings are some embodiments of the utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0023] Figure 1 It is a structural schematic diagram (cross-sectional view) of the oil and powder separation device described in the utility model;
[0024] Figure 2This is the overall schematic diagram of the oil and powder separation device described in the present utility model.
[0025] Explanation of reference numerals:
[0026] 1. Kettle lid; 2. Kettle body; 3. Filter screen; 4. Stirring blade; 5. Stirring shaft; 6. Motor; 7. Slide block; 8. Liquid inlet; 9. Powder discharge port; 10. Oil separation outlet; 11. Linear lead screw; 12. Flange edge; 13. Connecting column; 14. Circular support frame; 15. Cross beam; 16. Drain pipe; 17. Hot air inlet. Specific implementation manners
[0027] Next, the technical solutions of the present utility model will be clearly and completely described in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0028] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present utility model. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0029] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0030] Such as Figure 1 、 Figure 2As shown in the figure, an oil and powder separation device provided in this embodiment includes a kettle cover 1 and a kettle body 2. The kettle cover 1 is detachably connected to the kettle body 2. Two layers of filter screens 3 are installed inside the kettle body 2. The two layers of filter screens 3 divide the interior of the kettle body 2 into an upper chamber, a middle chamber, and a lower chamber. A stirring blade 4 is provided in the middle chamber. The stirring shaft 5 of the stirring blade 4 sequentially passes upward through the filter screen 3 and the kettle cover 1 and is connected to the rotating shaft of an external motor 6. The motor 6 is fixed on a longitudinal moving mechanism. The longitudinal moving mechanism is connected to the kettle body 2 through a fixing structure. A liquid inlet 8 and a powder discharge port 9 that communicate with the middle chamber are provided on the side wall of the kettle body 2. An oil separation outlet 10 that communicates with the upper chamber is also provided on the side wall of the kettle body 2. A liquid inlet valve is installed on the liquid inlet 8, a powder discharge valve is installed on the powder discharge port 9, and an oil discharge valve is installed on the oil separation outlet 10.
[0031] The utility model includes a kettle cover 1 and a kettle body 2. The kettle cover 1 is detachably connected to the kettle body 2. Two layers of filter screens 3 are installed inside the kettle body 2. The two layers of filter screens 3 divide the interior of the kettle body 2 into an upper chamber, a middle chamber, and a lower chamber. A stirring blade 4 is provided in the middle chamber. The stirring shaft 5 of the stirring blade 4 sequentially passes upward through the filter screen 3 and the kettle cover 1 and is connected to the rotating shaft of an external motor 6. The motor 6 is fixed on a longitudinal moving mechanism. The longitudinal moving mechanism is connected to the kettle body 2 through a fixing structure. A liquid inlet 8 and a powder discharge port 9 that communicate with the middle chamber are provided on the side wall of the kettle body 2. An oil separation outlet 10 that communicates with the upper chamber is also provided on the side wall of the kettle body 2. A liquid inlet valve is installed on the liquid inlet 8, an oil discharge valve is installed on the oil separation outlet, and a powder discharge valve is installed on the powder discharge port. Through the liquid inlet valve, a mixture of powder and oil can enter the middle chamber of the kettle body 2 from the liquid inlet 8, and then cleaning liquid is poured into the liquid inlet 8. When the liquid level in the kettle body 2 is higher than the filter screen 3, the motor 6 is started. The motor 6 drives the stirring blade 4 to rotate and move up and down. The oil floats above the upper filter screen 3 under the action of the cleaning liquid, and the powder is separated between the upper filter screen 3 and the lower filter screen 3. The oil discharge valve of the oil separation outlet 10 is opened to discharge the upper layer of oil and the cleaning liquid, and the oil discharge valve of the oil separation outlet 10 is closed. The drain valve of the drain pipe 16 is opened, and the cleaning liquid passes through the lower filter screen 3 and is discharged from the drain pipe, and the drain valve is closed. The hot air inlet valve of the hot air inlet 17 and the oil discharge valve of the oil separation outlet 10 are opened, and hot air flows in from the hot air inlet 17 and flows out from the oil separation outlet 10 to dry the powder. The rotation and up and down movement of the stirring blade turn over the powder to make the drying effect better. After drying is completed, the hot air inlet valve of the hot air inlet 17 and the oil discharge valve of the oil separation outlet 10 are closed. The powder discharge valve of the powder discharge port 9 is opened, and the stirring blade is rotated along the direction of the S-shaped fan blade, so that the powder is discharged from the powder discharge port 9 to obtain the powder body. The structural design is simple and the separation effect is good.
[0032] As Figure 1As shown in the figure, the longitudinal movement mechanism of this embodiment includes a linear lead screw 11 arranged longitudinally. The slider 7 of the linear lead screw 11 is fixedly connected to the motor 6. When the motor 6 is started, the stirring blade 4 rotates. At the same time, under the action of the linear lead screw 11 and the slider 7, the stirring blade 4 moves up and down, accelerating the separation of oil and powder.
[0033] The linear lead screw in this utility model is a KU series single-axis robot produced by Guangdong Tuoyin Technology Co., Ltd.
[0034] As Figure 1 As shown in the figure, the fixing structure provided in this embodiment includes a flange edge 12 provided circumferentially along the outer wall of the kettle body 2. A plurality of screw holes are arranged at intervals along the circumference of the flange edge 12. Upright posts extending upward are screwed into each screw hole. The top of the upright post is detachably connected with a collar 14. A connecting beam 15 is arranged in the middle of the collar 14. The linear lead screw 11 is fixed on the connecting beam 15, so that the longitudinal movement mechanism is stably fixed above the kettle cover 1.
[0035] As Figure 1 As shown in the figure, the liquid inlet 8 of this embodiment is close to the upper filter screen 3, and the powder discharge port 9 is close to the lower filter screen 3; the filter screen 3 is made of stainless steel, plastic or non-woven fabric; the aperture of the filter screen 3 is 50 - 2000 meshes. The liquid inlet 8 being close to the filter screen 3 facilitates rapid feeding. The mixture enters the upper chamber from the filter screen 3, separating the oil and powder mixture.
[0036] The inner diameter of the kettle body 2 of this utility model is larger than the height of the kettle body 2, increasing the stirring and filtering area, which can improve the cleaning effect and reduce the amount of cleaning liquid used.
[0037] As Figure 1 As shown in the figure, the bottom of the kettle body 2 of this embodiment is provided with a drain pipe 16 communicating with the lower chamber. A hot air inlet 17 is also provided on the drain pipe 16. Hot air can flow in from the hot air inlet 17 and flow out from the oil separation outlet 10 to realize the drying of the inside of the kettle body 2.
[0038] As Figure 1 As shown in the figure, the ratio of the diameter of the powder discharge port 9 to the diameter of the liquid inlet 8 in this embodiment is 3:(1 - 2). Preferably, the ratio of the diameter of the powder discharge port 9 to the diameter of the liquid inlet 8 is 3:1, which is adjusted according to the actual situation to accelerate the discharge of the powder discharge port 9.
[0039] The stirring blade 4 of this utility model is an S-shaped fan blade. Rotating along the direction of the S-shaped fan blade is beneficial to the discharge of powder.
[0040] This utility model further includes a hot air conveying mechanism. The hot air conveying mechanism is communicated with the drain pipe 16 through the hot air inlet 17 to convey hot air into the kettle body and flow out from the oil separation outlet 10 to realize the purging of the inside of the kettle body 2.
[0041] The hot air conveying mechanism of the present utility model comprises a blower and a heating device communicated with the blower.
[0042] The present utility model provides a novel separation device for separating oil and low-density small particle powders. By cleaning and drying the powders, high-purity powders can be obtained. The present utility model preferably uses pure water as the cleaning liquid, which is cheap and environmentally friendly. The present utility model can also use organic solvents as the cleaning liquid, which is beneficial to separating insoluble organic impurities.
[0043] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present utility model.
Claims
1. A novel separation device for separating oil and low-density small-particle powder, characterized in that: The invention comprises a kettle cover (1) and a kettle body (2), wherein the kettle cover (1) and the kettle body (2) are detachably connected; two layers of filter screens (3) are installed in the kettle body (2), and the two layers of filter screens (3) divide the interior of the kettle body (2) into an upper chamber, a middle chamber and a lower chamber; a stirring blade (4) is provided in the middle chamber; a stirring shaft (5) of the stirring blade (4) passes through the filter screen (3) and the kettle cover (1) in sequence upwards and is connected to the rotating shaft of an external motor (6); the motor (6) is fixed on a longitudinal moving mechanism; the longitudinal moving mechanism is connected to the kettle body (2) through a fixed structure; a liquid inlet (8) and a powder discharge outlet (9) communicating with the middle chamber are provided on the side wall of the kettle body (2); an oil separation outlet (10) communicating with the upper chamber is also provided on the side wall of the kettle body (2); a liquid inlet valve is installed on the liquid inlet (8), a powder discharge valve is installed on the powder discharge outlet (9), and an oil discharge valve is installed on the oil separation outlet (10).
2. The novel separation device for separating oil and low-density small-particle powder according to claim 1 is characterized in that: The longitudinal moving mechanism comprises a longitudinally arranged linear screw (11), and a slider (7) of the linear screw (11) is fixedly connected to a motor (6).
3. The novel separation device for separating oil and low-density small-particle powder according to claim 2 is characterized in that: The fixing structure comprises a flange edge (12) provided along the circumference of the outer wall of the kettle body (2), the flange edge (12) is provided with a plurality of screw holes spaced along the circumference, each screw hole is screwed with a support (13) extending upward, the top of the support (13) is detachably connected with a collar (14), the middle of the collar (14) is provided with a connecting beam (15), and the linear screw (11) is fixed on the connecting beam (15).
4. The novel separation device for separating oil and low-density small-particle powder according to claim 3 is characterized in that: The liquid inlet (8) is close to the upper filter screen (3), and the powder discharge port (9) is close to the lower filter screen (3); the filter screen (3) is made of stainless steel, plastic or non-woven fabric; the pore size of the filter screen (3) is 50 to 2000 meshes.
5. The novel separation device for separating oil and low-density small-particle powder according to claim 4 is characterized in that: The inner diameter of the kettle body (2) is greater than the height of the kettle body (2).
6. The novel separation device for separating oil and low-density small-particle powder according to claim 5 is characterized in that: A liquid discharge pipe (16) communicating with the lower chamber is provided at the bottom of the kettle body (2), and a liquid discharge valve is installed on the liquid discharge pipe (16).
7. The novel separation device for separating oil and low-density small-particle powder according to claim 6 is characterized by: The ratio of the diameter of the powder discharge port (9) to the diameter of the liquid inlet (8) is 3:(1-2).
8. The novel separation device for separating oil and low-density small-particle powder according to claim 7 is characterized in that: The stirring blade (4) is an S-shaped blade.
9. The novel separation device for separating oil and low-density small-particle powder according to claim 8, characterized in that: The liquid discharge pipe (16) is also provided with a hot air inlet (17), and also includes a hot air conveying mechanism, which is connected to the hot air inlet (17) through a pipeline.
10. The novel separation device for separating oil and low-density small-particle powder according to claim 9, characterized in that: The hot air conveying mechanism comprises a blower and a heating device connected to the blower.