Nylon material melting equipment

By designing an automatic rotating feeding mechanism and a self-cleaning mechanism nylon material melting equipment, the problem of loose knotting of nylon ropes during the melting process is solved, the melting efficiency and safety are improved, and material losses and pollution are reduced.

CN222918643UActive Publication Date: 2025-05-30JIAXING SAITENG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421273800.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-05-30
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The prior art In the process of melting nylon materials, the nylon rope is easily stuck on the material conveying machinery, which affects the melting efficiency, and the crushing treatment will lead to material loss and contamination.

Method used

A nylon material melting equipment is designed, using an automatic rotating feeding mechanism to tighten and straighten the nylon rope, and the residue on the inner wall of the melted equipment is cleaned through a self-cleaning mechanism.

Benefits of technology

It effectively avoids the problem of loose knotting of nylon ropes, improves the safety and melting efficiency of the feeding mechanism, reduces workers' cleaning work, and improves cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical equipment, in particular to nylon material melting equipment which comprises a melting bin, and the top end of the melting bin is detachably connected with a top feeding bin; firstly, the waste nylon rope on the material roller is tightened and straightened out through the automatic rotating feeding mechanism, so that the situation that the nylon rope is loosened and knotted to affect conveying of the nylon rope by the feeding mechanism is avoided, and compared with nylon product smashing or direct melting treatment, safety is improved, and the situation that melting is not thorough is reduced; and then residues attached to the inner wall of the equipment after melting are cleaned through the self-cleaning mechanism, the operation that workers clean the inner wall of the bin body is reduced, and the cleaning efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical equipment, and particularly relates to a nylon material melting device. Background Art

[0002] Carbon fiber nylon, which belongs to a kind of conductive nylon, is made by adding carbon fiber into a nylon base material. Based on the performance of nylon, high-rigidity carbon fiber is added to the material, making the material have higher modulus and rigidity.

[0003] The published patent No. CN215086987U discloses a melting device for producing carbon fiber reinforced nylon materials, which has the advantages of uniform mixing and timely alarm. However, during the melting process, since the recycled nylon ropes are placed in a disorderly manner, the loose nylon ropes may get stuck on the feeding machine during mechanical feeding, causing unnecessary mechanical failures and affecting the melting efficiency. And using mechanical crushing will cause unnecessary material loss and pollution because the nylon itself is light in quality and easy to float in the air. For this reason, we propose a nylon material melting device. Content of the Utility Model

[0004] In view of the problems in the prior art, the utility model provides a nylon material melting device.

[0005] The technical solution adopted by the utility model to solve its technical problems is a nylon material melting device, including a melting bin, the top of the melting bin is detachably connected with a top feeding bin, a through-connector is opened at the top of the top feeding bin, a feeding pipe is hermetically connected inside the through-connector, a feeding port is opened through one side of the top of the feeding pipe, a guiding pipe is fixedly and through-connected at the bottom end of the through-connector, a first electric feeding roller is arranged inside the top feeding bin, and a second electric feeding roller is fixedly installed on one side of the first electric feeding roller away from the guiding pipe;

[0006] The bottom end of the melting bin is fixedly connected with a motor bin, a driving motor is installed inside the motor bin, the power output end of the driving motor passes through the melting bin and is hermetically connected with a hermetic connector, a fixed installation groove is opened at the top of the hermetic connector, and a cleaning fixed column is detachably installed inside the fixed installation groove.

[0007] By adopting the above technical solution, first, the automatic rotating feeding mechanism is used to tighten and straighten the waste nylon ropes on the material roller, so as to avoid the nylon ropes from being loose and knotted, which affects the feeding of the nylon ropes by the feeding mechanism. Compared with the treatment of crushing nylon products or directly melting, it increases the safety and reduces the occurrence of incomplete melting. Subsequently, the self-cleaning mechanism is used to clean the residues attached to the inner wall of the equipment after melting, reducing the operation of workers cleaning the inner wall of the bin and improving the cleaning efficiency.

[0008] Specifically, a feeding port for communicating with the inside of the melting bin is provided on the surface of the top feeding bin below the second electric feeding roller.

[0009] By adopting the above technical solution, the straightened nylon rope is sent into the melting bin through the feeding port for recasting.

[0010] Specifically, a heating control box for controlling heating is installed on the side wall of the melting bin.

[0011] By adopting the above technical solution, the heating effect of the heating device on the inner wall of the melting bin is controlled through the heating control box.

[0012] Specifically, cleaning brushes for facilitating the cleaning of the inner wall of the melting bin are provided on both wings of the cleaning fixing column.

[0013] By adopting the above technical solution, the nylon residues on the inner wall of the melting bin are cleaned through the cleaning brushes and by pouring in cleaning liquid.

[0014] Specifically, the top feeding bin is detachable, and the recycled nylon rope material is fed between the first electric feeding roller and the second electric feeding roller installed inside the top feeding bin.

[0015] By adopting the above technical solution, during use, the waste nylon rope is placed between the first electric feeding roller and the second feeding roller to be straightened, thereby realizing the automatic straightening of the nylon rope wall and the feeding operation.

[0016] Compared with the prior art, the present utility model has the following beneficial effects:

[0017] Through the structural design of the feeding pipe, feeding port, through-connection connector, guiding pipe, first electric feeding roller, second electric feeding roller, top feeding bin and feeding port in the technical solution of the present application, the waste nylon rope on the material roller is tightened and straightened, thereby avoiding the nylon rope from becoming loose and knotted, which affects the transportation of the nylon rope by the feeding mechanism, increasing the safety compared with the treatment of crushing nylon products or directly melting, and reducing the occurrence of incomplete melting. Subsequently, the residue attached to the inner wall of the equipment after melting is cleaned by the self-cleaning mechanism, reducing the operation of workers cleaning the inner wall of the bin body and improving the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present utility model will be further described below with reference to the drawings and embodiments.

[0019] Figure 1 is an isometric view of the present utility model;

[0020] Figure 2 is a schematic diagram of the internal structure of the top feeding bin of the present utility model;

[0021] Figure 3Schematic diagram of the internal structure of the melting bin of the present utility model;

[0022] In the figure: 1. Melting bin; 2. Feed pipe; 3. Feed inlet; 4. Through connection piece; 5. Guide pipe; 6. First electric feeding roller; 7. Second electric feeding roller; 8. Top feeding bin; 9. Feeding port; 10. Motor bin; 11. Driving motor; 12. Sealed connection piece; 13. Fixed installation groove; 14. Cleaning fixed column; 15. Heating control box. Specific embodiments

[0023] In order to make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] Please refer to Figures 1-3 , an embodiment of the present utility model provides a technical solution: a nylon material melting device, including a melting bin 1, the top of the melting bin 1 is detachably connected with a top feeding bin 8, a through connection piece 4 is opened at the top of the top feeding bin 8, an internal part of the through connection piece 4 is hermetically connected with a feed pipe 2, a feed inlet 3 is opened through one side of the top of the feed pipe 2, the bottom end of the through connection piece 4 is fixedly and through-connected with a guide pipe 5, a first electric feeding roller 6 is arranged inside the top feeding bin 8, and a second electric feeding roller 7 is fixedly installed on one side of the first electric feeding roller 6 away from the guide pipe 5;

[0025] The bottom end of the melting bin 1 is fixedly connected with a motor bin 10, a driving motor 11 is installed inside the motor bin 10, a power output end of the driving motor 11 passes through the melting bin 1 and is hermetically connected with a sealed connection piece 12, a fixed installation groove 13 is opened at the top end of the sealed connection piece 12, and a cleaning fixed column 14 is detachably installed inside the fixed installation groove 13.

[0026] When in use, first, the automatic rotating feeding mechanism is used to tighten and straighten the waste nylon ropes on the material roller, so as to avoid the nylon ropes from being loose and knotted, which affects the feeding of the nylon ropes by the feeding mechanism, increases the safety compared with the treatment of crushing nylon products or directly melting, and reduces the occurrence of incomplete melting. Subsequently, the self-cleaning mechanism is used to clean the residues attached to the inner wall of the equipment after melting, reducing the operation of workers cleaning the inner wall of the bin and improving the cleaning efficiency.

[0027] As shown in the figure, a feeding port 9 for communicating with the inside of the melting bin 1 is arranged on the surface of the top feeding bin 8 below the second electric feeding roller 7.

[0028] When in use, the straightened nylon ropes are sent into the melting bin 1 through the feeding port 9 for recasting.

[0029] As shown in the figure, a heating control box 15 for controlling heating is installed on the side wall of the melting bin 1.

[0030] During use, the heating effect of the heating device on the inner wall of the melting bin 1 is controlled by the heating control box 15.

[0031] As shown in the figure, cleaning brushes for facilitating the cleaning of the inner wall of the melting bin 1 are provided on both wings of the cleaning fixed column 14.

[0032] During use, the nylon residues on the inner wall of the melting bin 1 are cleaned by the cleaning brushes and by pouring in cleaning liquid.

[0033] As shown in the figure, the top feeding bin 8 is detachable, and the recycled nylon rope material is fed between a first electric feeding roller 6 and a second electric feeding roller 7 installed inside the top feeding bin 8.

[0034] During use, the waste nylon rope is placed between the first electric feeding roller 6 and the second feeding roller to be straightened, thereby realizing the automatic straightening of the nylon rope wall and the feeding operation.

[0035] The working principle and usage process of the present utility model: First, open the top feeding bin 8, pass the nylon rope through the feeding port 3 in the feeding pipe 2, the through-connection member 4, and the guiding pipe 5 and place it between the first electric feeding roller 6 and the second electric feeding roller 7. Then, place one end in the feeding opening 9 to complete the preliminary operation. Subsequently, close the top feeding bin 8, connect and fix the melting bin 1 and the top feeding bin 8. Increase the temperature inside the melting bin 1 by operating the heating control box 15, and tighten and convey the nylon rope by operating the first electric feeding roller 6 and the second electric feeding roller 7. The nylon rope falls into the melting bin 1 through the feeding port 3, the through-connection member 4, the guiding pipe 5, the first electric feeding roller 6, the second electric feeding roller 7, and the feeding opening 9 for melting. After melting, discharge the remaining molten mass in the melting bin 1 and pour in a certain proportion of cleaning liquid. Align the cleaning fixed column 14 with the fixed installation groove 13 and insert and connect them. Subsequently, start the driving motor 11 in the motor bin 10, and drive the cleaning fixed column 14 to rotate through the rotating member at the top of the sealed connection member 12, thereby driving the driving motor 11 to drive the cleaning fixed column 14 to rotate through the rotating rod inside the sealed connection member 12, and then cleaning the inner wall of the melting bin 1.

[0036] The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and all these changes and improvements fall within the scope of protection required by the present utility model. The scope of protection required by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A nylon material melting device, characterized in that: It comprises a melting bin (1), the top of which is detachably connected to a top feeding bin (8), the top of which is provided with a through-connecting piece (4), the inside of which is sealedly connected to a feeding pipe (2), a feeding port (3) is provided through one side of the top of the feeding pipe (2), the bottom of which is fixed and through-connected to a guide pipe (5), a first electric feeding roller (6) is provided inside the top feeding bin (8), and a second electric feeding roller (7) is fixedly mounted on a side of the first electric feeding roller (6) away from the guide pipe (5); The bottom end of the melting bin (1) is fixedly connected to a motor bin (10), a driving motor (11) is installed inside the motor bin (10), a power output end of the driving motor (11) passes through the melting bin (1) and is sealed and connected to a sealed connecting piece (12), a fixed installation groove (13) is provided at the top end of the sealed connecting piece (12), and a cleaning fixing column (14) is detachably installed inside the fixed installation groove (13).

2. A nylon material melting device according to claim 1, characterized in that: A feeding port (9) for communicating with the interior of the melting bin (1) is provided on the surface of the top feeding bin (8) below the second electric feeding roller (7).

3. A nylon material melting device according to claim 1, characterized in that: A heating control box (15) for controlling heating is installed on the side wall of the melting bin (1).

4. A nylon material melting device according to claim 1, characterized in that: The two side wings of the cleaning fixed column (14) are provided with cleaning brushes for conveniently cleaning the inner wall of the melting chamber (1).

5. The nylon material melting equipment according to claim 1, characterized in that: The top feeding bin (8) is disassembled, and the recycled nylon rope material is fed between a first electric feeding roller (6) and a second electric feeding roller (7) installed inside the top feeding bin (8).

Citation Information

Patent Citations

  • Melting equipment for producing carbon fiber reinforced nylon material

    CN215086987U