Corrosion-resistant steel ball surface coating device

By adopting the lifting soaking mechanism and steel ball storage container in the steel ball surface coating device, the translation movement and drying of the steel ball are achieved, solving the problem of coating layer damage during the pouring process of steel balls in the prior art, and improving the corrosion resistance of the steel balls.

CN222918944UActive Publication Date: 2025-05-30MAANSHAN XINHANG SHIP EQUIP MFG CO LTD
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Patent Information

Application Number
CN202420842442.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-05-30
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

In the prior art, steel balls are prone to damage to the coating layer during pouring, reducing the corrosion resistance of the steel balls.

Method used

A corrosion-resistant steel ball surface coating device is designed, using a lifting soaking mechanism and a steel ball storage container. By driving the motor to drive the rotation shaft and boom movement, the steel ball is realized to achieve the translational movement and drying of the steel ball to avoid damage to the coating layer.

Benefits of technology

It effectively avoids the damage to the coating layer of the steel ball after removal, ensuring that the coating layer on the surface of the steel ball is not damaged during the drying process, thereby improving the corrosion resistance of the steel ball.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222918944U_ABST
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Abstract

The utility model discloses a corrosion-resistant steel ball surface coating device which comprises a soaking pool, a soaking solution is arranged in the soaking pool, a driving motor is fixedly installed on the outer side wall of the soaking pool, and the driving end of the driving motor penetrates through the side edge of the soaking pool and is fixedly connected with a lifting soaking mechanism. The lifting soaking mechanism is fixedly connected with a steel ball containing container, a feeding conveying table and a discharging conveying table which are fixedly installed are arranged on one side of the soaking pool, the feeding conveying table and the discharging conveying table are perpendicular to each other, a notch is formed in the connecting position of the feeding conveying table and the discharging conveying table, and the feeding conveying table and the discharging conveying table are communicated in an end-to-end mode through the notch. The device can ensure that a coating layer on the surface of the steel ball is not damaged under the condition that the coating layer is not dried and solidified, solves the problem that the coating layer is easy to damage in the pouring process of the coated steel ball in the prior art, and further ensures the corrosion-resistant effect of the steel ball.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating devices, and particularly relates to a surface coating device for corrosion-resistant steel balls. Background Technique

[0002] Surface coating technology refers to the technology of coating a new material on the surface of a material, such as electroplating, painting, and vapor deposition technology, etc. Surface coating is a technology of forming a film layer on the surface of a substrate to improve the surface performance. The chemical composition and organizational structure of the coating layer can be completely different from those of the substrate material, and it is based on the principles of meeting the surface performance, the bonding strength between the coating layer and the substrate material can adapt to the working conditions, good economy, and good environmental protection. The thickness of the coating layer can be several millimeters or several micrometers.

[0003] In the prior art, the steel balls are limited by a tray and immersed in an immersion liquid for coating. After coating, the tray is taken out, and then the immersion liquid is drained. Then, all the steel balls in the tray are poured out. Although this process is very efficient, the steel balls just coated with the coating layer are not yet dry, and the steel balls will collide with each other during the pouring process, which easily causes the coating layer to be damaged and reduces the corrosion resistance of the steel balls. Content of the Utility Model

[0004] The purpose of the utility model is to provide a surface coating device for corrosion-resistant steel balls to solve the problem that the coating layer is easily damaged during the pouring process of the steel balls as mentioned in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A surface coating device for corrosion-resistant steel balls, including an immersion tank, an immersion solution is arranged in the immersion tank, and it is characterized in that: a driving motor is fixedly installed on the outer side wall of the immersion tank, the driving end of the driving motor penetrates through the side of the immersion tank and is fixedly connected with a lifting and immersion mechanism, and the lifting and immersion mechanism is fixedly connected with a steel ball storage container; the lifting and immersion mechanism includes a rotating shaft, the rotating shaft is connected with the driving shaft of the driving motor through a coupling, lifting arms are fixedly connected to the outer cylindrical surface of the rotating shaft near both ends, a claw head is rotatably connected to the top of the lifting arm, and an electromagnetic suction block is fixedly connected to the bottom of the claw head.

[0006] Preferably, the steel ball storage container includes a container body, a cavity is arranged at the top of the container body, a plurality of through holes are evenly arranged at the bottom of the cavity, and a plurality of magnetic suction sleeves are fixedly inserted at the outer edge of the top of the container body, and the magnetic suction sleeves cooperate with the electromagnetic suction blocks.

[0007] Preferably, the container body is made of a non-magnetic material.

[0008] Preferably, one side of the soaking pool is provided with a fixedly installed feeding conveyor table and a discharging conveyor table. The feeding conveyor table and the discharging conveyor table are arranged perpendicular to each other, and there is a notch at the connection between the two, and they are connected end to end through the notch. Guide rails are installed on both the feeding conveyor table and the discharging conveyor table, and the guide rails are driven by chains. A pneumatic push rod is fixedly installed on the side of the feeding conveyor table facing the notch.

[0009] Preferably, a control panel, a start switch, and an emergency stop switch are fixedly installed on the outer side wall of the soaking pool.

[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0011] For the surface coating device of corrosion-resistant steel balls of the present utility model, by setting the lifting and soaking mechanism, the translational movement of the steel ball storage container can be realized. During the soaking and lifting process of the steel balls, there will be no strong rolling and collision, and the steel balls are placed smoothly and dried, which can ensure that the coating on the surface of the steel balls will not be damaged when it is not dry, solving the problem that the coating of the steel balls is easily damaged after being taken out in the prior art, and thus ensuring the corrosion-resistant effect of the steel balls. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a three-dimensional view of the whole of the present utility model;

[0013] Figure 2 is a schematic structural view of the lifting and soaking mechanism of the present utility model;

[0014] Figure 3 is a schematic structural view of the steel ball storage container of the present utility model.

[0015] In the figure: 1, soaking pool; 2, drive motor; 3, lifting and soaking mechanism; 31, rotating shaft; 32, lifting arm; 33, claw head; 34, electromagnetic suction block; 4, steel ball storage container; 41, container body; 42, cavity; 43, through hole; 44, magnetic suction sleeve; 5, feeding conveyor table; 6, discharging conveyor table; 7, pneumatic push rod; 8, start switch; 9, emergency stop switch; 10, control panel; 11, notch. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0016] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0017] Please refer to Figures 1-3, A corrosion-resistant steel ball surface coating device, including an immersion tank 1, an immersion solution is provided in the immersion tank 1, a driving motor 2 is fixedly installed on the outer side wall of the immersion tank 1, the driving end of the driving motor 2 penetrates through the side of the immersion tank 1 and is fixedly connected to a lifting and immersion mechanism 3, and the lifting and immersion mechanism 3 is fixedly connected to a steel ball storage container 4.

[0018] Specifically, the lifting and immersion mechanism 3 includes a rotating shaft 31, the rotating shaft 31 is connected to the driving shaft of the driving motor 2 through a coupling, lifting arms 32 are fixedly connected to the cylindrical surface of the rotating shaft 31 near both ends, a claw head 33 is rotatably connected to the top of the lifting arm 32, and an electromagnetic suction block 34 is fixedly connected to the bottom of the claw head 33; the driving motor 2 drives the rotating shaft 31 to rotate, the rotating shaft 31 drives the lifting arm 32 to rotate, and the lifting arm 32 takes out the steel ball storage container 4 immersed in the immersion tank 1 and places it on the feeding conveyor table 5, and vice versa, the lifting arm 32 transfers the steel ball storage container 4 from the feeding conveyor table 5 to the immersion tank 1.

[0019] Specifically, the steel ball storage container 4 includes a container body 41, a cavity 42 is provided at the top of the container body 41, a plurality of through holes 43 are evenly arranged at the bottom of the cavity 42, a plurality of magnetic suction sleeves 44 are fixedly inserted at the outer edge of the top of the container body 41, the magnetic suction sleeves 44 cooperate with the electromagnetic suction blocks 34, the steel balls are placed in the cavity 42, and the electromagnetic suction blocks 34 are inserted into the magnetic suction sleeves 44 and are adsorbed and connected to each other.

[0020] Further, the container body 41 is made of a non-magnetic material. So that the steel balls themselves will not be affected by the magnetic force of the electromagnetic suction blocks 34.

[0021] Further, the feeding conveyor table 5 and the discharging conveyor table 6 are installed at one end of the immersion tank 1, the feeding conveyor table 5 and the discharging conveyor table 6 are arranged perpendicular to each other, and a notch 11 is provided at the connection between the two, and they are connected end to end through the notch 11.

[0022] Guide rails are installed on both the feeding conveyor table 5 and the discharging conveyor table 6, and the guide rails are driven by a chain. A pneumatic push rod 7 is fixedly installed on the feeding conveyor table 5 facing the notch 11 side, and the pneumatic push rod 7 pushes the soaked steel ball storage container 4 and pushes it from the feeding conveyor table 5 to the discharging conveyor table 6.

[0023] A control panel 10, a start switch 8 and an emergency stop switch 9 are fixedly installed on the outer side wall of the immersion tank 1. The electrical part is operated and controlled through the control panel 10, and safety is ensured through the start switch 8 and the emergency stop switch 9.

[0024] Working principle: For a corrosion-resistant steel ball surface coating device of the present utility model, during use, first place the steel balls that need to be immersed in the coating into the steel ball storage container 4. Then, place the steel ball storage container 4 on the feeding conveyor table 5. The feeding conveyor table 5 transfers the steel ball storage container 4 to the notch 11. The driving motor 2 drives the suspension arm 32 to move through the rotating shaft 31. When the electromagnetic suction block 34 at the bottom of the suspension arm 32 inserts into the magnetic attraction sleeve 44 in the steel ball storage container 4 and they are mutually adsorbed and fixed, then the driving motor 2 rotates in the reverse direction, and the steel ball storage container 4 is placed in the soaking pool 1 for soaking and coating. When the soaking and coating of the steel ball surface is completed, the driving motor 2 moves in the reverse direction again, and the steel ball storage container 4 is placed on the feeding conveyor table 5 at the position of the notch 11 through the suspension arm 32. Then, the pneumatic push rod 7 pushes the steel ball storage container 4 onto the discharging conveyor table 6 and is conveyed away.

[0025] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A corrosion-resistant steel ball surface coating device, comprising a soaking tank (1), wherein a soaking solution is provided in the soaking tank (1), characterized in that: A driving motor (2) is fixedly mounted on the outer wall of the soaking tank (1); a driving end of the driving motor (2) passes through the side of the soaking tank (1) and is fixedly connected to a lifting soaking mechanism (3); and the lifting soaking mechanism (3) is fixedly connected to a steel ball containing container (4); The lifting and soaking mechanism (3) comprises a rotating shaft (31), the rotating shaft (31) being connected to a driving shaft of a driving motor (2) via a coupling, a suspension arm (32) being fixedly connected to the cylindrical surface of the rotating shaft (31) near both ends, a claw head (33) being rotatably connected to the top of the suspension arm (32), and an electromagnetic suction block (34) being fixedly connected to the bottom of the claw head (33).

2. A corrosion-resistant steel ball surface coating device according to claim 1, characterized in that: The steel ball holding container (4) comprises a container body (41), a cavity (42) is arranged at the top of the container body (41), a plurality of evenly arranged through holes (43) are opened at the bottom of the cavity (42), a plurality of magnetic suction sleeves (44) are fixedly inserted at the outer edge of the top of the container body (41), and the magnetic suction sleeves (44) and the electromagnetic suction block (34) cooperate with each other.

3. A corrosion-resistant steel ball surface coating device according to claim 2, characterized in that: The container body (41) is made of non-magnetic material.

4. The corrosion-resistant steel ball surface coating device according to claim 1, characterized in that: A fixedly mounted feed conveyor platform (5) and a discharge conveyor platform (6) are provided on one side of the soaking pool (1); the feed conveyor platform (5) and the discharge conveyor platform (6) are arranged perpendicular to each other, and a notch (11) is provided at the connection between the two platforms, and the two platforms are connected end to end through the notch (11); guide rails are installed on the feed conveyor platform (5) and the discharge conveyor platform (6), and the guide rails are driven by chains; a pneumatic push rod (7) is fixedly installed on the side of the feed conveyor platform (5) facing the notch (11).

5. The corrosion-resistant steel ball surface coating device according to claim 1, characterized in that: A control panel (10), a start switch (8) and an emergency stop switch (9) are fixedly mounted on the outer side wall of the soaking tank (1).