Air suction and dust collection device for battery production equipment

By designing a suction dust collecting device for battery production lines, the problem of dust cleaning of long-distance assembly lines is solved, and automated cleaning and safety protection are achieved.

CN222919285UActive Publication Date: 2025-05-30JIANGSU ANAKIN MASCH CO LTD
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Patent Information

Application Number
CN202421572278.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-05-30
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

It is difficult to effectively clean up dust on long-distance battery production assembly lines in the prior art, and a large amount of equipment is required to achieve the overall cleaning of the assembly line.

Method used

A suction dust collecting device for battery production equipment is designed, including a guide mechanism and a vacuum cleaner mechanism. The guide mechanism is installed on the side wall of the assembly line, and the vacuum cleaner mechanism includes a dust collection box, a driven wheel, a driving wheel and a comprehensive circuit. Through the design of the guide rail and outlet duct, the dust collection box moves on the guide rail, the suction pipe collects dust, and the integrated circuit is used for power supply and air pump connection, realizing automatic cleaning.

Benefits of technology

Effective dust cleaning of long-distance assembly lines is achieved, human intervention is reduced, cleaning efficiency is improved, and the safety of operators is protected.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of production line dust removal, and discloses an air suction and dust collection device for battery production equipment, which comprises a guide mechanism and a dust suction mechanism, the guide mechanism is mounted on the side wall of a production line, and the dust suction mechanism is mounted in the guide mechanism and is guided by the guide mechanism to move on the surface of the guide mechanism. According to the air suction and dust collection device for the battery production equipment, the guide rail with the same length as the assembly line is arranged on the inner wall of the assembly line, the dust collection box is arranged, and a driven wheel is arranged on the back face of the dust collection box and limited on the guide rail to conduct transmission through a driving wheel; and a comprehensive circuit further extends out of the back face of the dust collecting box to be connected with a power source and an air pump, so that when the assembly line needs to be cleaned, the power source and the air pump are started to move along the guide rail to conduct air suction type dust collection on the whole assembly line, and dust on the assembly line is collected in the dust collecting box through an air suction pipe. And the effect of cleaning the long-distance assembly line is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal in production lines, and specifically relates to an air suction and dust collection device for battery production equipment. Background Art

[0002] During the production of batteries, due to the particularity of their materials, a relatively large amount of dust-like impurities will be generated. When the dust-like impurities accumulate on the conveyor line, it will seriously affect the conveyance of products on the conveyor line and the operation accuracy of the operating robot.

[0003] Chinese Patent Publication No.: CN 208193963 U discloses "A Dust Removal Device Applied to a Lithium Battery Production Line", which includes a support bottom plate. A water storage tank and a blower are installed on the support bottom plate. A valve is provided on the air outlet pipe. Natural water is provided inside the water storage tank. One end of the dust suction fan is connected to an L-shaped dust suction pipe. One end of the L-shaped dust suction pipe is connected to the side wall of the water storage tank. One end of the water storage tank is connected to an air outlet nozzle. The other end of the dust suction fan is connected to an air inlet pipe. A hollow disk is fixed at one end of the air inlet pipe. A plurality of dust suction nozzles are evenly installed on one side of the hollow disk.

[0004] In the above-mentioned prior art, the dust-laden gas on the production line is injected into the water storage tank through the dust suction fan, and the natural water can adsorb the dust in the gas to achieve the purpose of dust removal. The purified gas is relatively moist, and the moist gas is ejected from the air outlet nozzle to achieve the purpose of cooling the environment of the lithium battery production line and removing static electricity.

[0005] However, the production line of batteries is relatively long. If the above-mentioned technology is used, it is impossible to clean a long-distance production line, and a large number of devices must be added to achieve the overall cleaning of the production line.

[0006] Therefore, an air suction and dust collection device for battery production equipment is proposed to clean the dust on a long-distance production line. Summary of the Invention

[0007] The purpose of the utility model is to provide an air suction and dust collection device for battery production equipment to solve the problems raised in the above background art.

[0008] To solve the above technical problems, the utility model provides the following technical solution: An air suction and dust collection device for battery production equipment includes a guiding mechanism and a dust suction mechanism. The guiding mechanism is installed on the side wall of the production line, and the dust suction mechanism is installed inside the guiding mechanism and moves on the surface of the guiding mechanism under the guidance of the guiding mechanism;

[0009] The guiding mechanism includes a guiding rail. Both the upper and lower sides of the guiding rail are provided with track notches. A wire outlet groove is formed inside the guiding rail, and a wire outlet for wire outlet is arranged on the front surface of the wire outlet groove. A mounting plate is fixedly connected to the back surface of the guiding rail, and the mounting plate is installed on the assembly line through bolts.

[0010] The dust suction mechanism includes a dust collection box. The dust collection box is arranged on the front surface of the guiding rail. A connecting hanging plate is fixedly connected to the back surface of the dust collection box. Rotatable driven wheels are installed on both sides of the connecting hanging plate, and the driven wheels are limited in the track notches on both the upper and lower sides of the guiding rail. A driving wheel is also installed on the back surface of the dust collection box, and the driving wheel drives the driven wheels, so that the dust collection box moves horizontally in the front direction of the guiding rail.

[0011] An air suction pipe is also arranged on the front surface of the dust collection box. The end of the air suction pipe is close to the assembly line. A comprehensive circuit is fixedly connected to the back surface of the dust collection box. The comprehensive circuit is located inside the guiding rail and is led out from the position of the wire outlet groove. The comprehensive circuit is respectively used for air suction and power supply.

[0012] Preferably, the interior of the dust collection box is divided into two layers. A servo motor is installed inside one layer, and a dust-proof filter screen is installed inside the other layer.

[0013] Preferably, the driving wheel and the driven wheels are distributed in a triangular shape, and anti-slip patterns or teeth are arranged on the outer surfaces of the driving wheel and the driven wheels.

[0014] Preferably, the comprehensive circuit includes at least one hollow hose and one power cord. A covering protection block is fixedly connected to the outer surface of the comprehensive circuit, and the diameter of the covering protection block is larger than the diameter of the wire outlet of the wire outlet groove.

[0015] Preferably, an arc-shaped guiding edge strip is also installed at the mouth of the wire outlet of the wire outlet groove. The outer surface of the arc-shaped guiding edge strip is a smooth surface and is distributed in an inverted V shape up and down.

[0016] Preferably, wire protection plates are fixedly connected to both the upper and lower sides of the inlet end of the wire outlet groove. The height of the wire protection plates is greater than the height of the guiding rail, and the wire protection plates are distributed in an inverted V shape.

[0017] Preferably, a number of protective roller shafts are equidistantly installed at the inner bottom of the wire outlet groove, and the protective roller shafts are in contact with the outer surface of the comprehensive circuit.

[0018] Compared with the prior art, the beneficial effects achieved by the present utility model are:

[0019] First, the utility model is installed on the inner wall of the assembly line by setting a guiding rail with the same length as the assembly line. By setting a dust collection box and arranging a driven wheel on the back of the dust collection box to be limited on the guiding rail for transmission by a driving wheel, and a comprehensive circuit also extends from the back of the dust collection box to be connected to a power source and an air pump. Thus, when it is necessary to clean the assembly line, the power source and the air pump are started to move along the guiding rail to perform suction dust collection on the entire assembly line. The dust on the assembly line is collected inside the dust collection box through an air suction pipe, achieving the effect of cleaning a long-distance assembly line.

[0020] Second, the utility model sets a wire outlet groove inside the guiding rail, and arranges an arc-shaped guiding edge strip on the front of the wire outlet groove. At the same time, a protective roller shaft is arranged at the bottom of the wire outlet groove to protect the comprehensive circuit. Thus, when the dust collection box moves, the comprehensive circuit can extend or wind up along with the movement of the dust collection box, and the wear and damage of the outer skin of the comprehensive circuit are reduced through the arc-shaped guiding edge strip and the protective roller shaft, achieving the effect of protecting the comprehensive circuit. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic structural diagram of the utility model;

[0022] Figure 2 is a rear view of the structural diagram of the utility model;

[0023] Figure 3 is a schematic structural diagram of the guiding mechanism of the utility model;

[0024] Figure 4 is a schematic structural diagram of the dust collection mechanism of the utility model.

[0025] Wherein: 1. Guiding mechanism; 101. Guiding rail; 102. Wire outlet groove; 103. Arc-shaped guiding edge strip; 104. Mounting plate; 105. Circuit protection plate; 106. Protective roller shaft; 2. Dust collection mechanism; 201. Dust collection box; 202. Connecting hanging plate; 203. Driving wheel; 204. Driven wheel; 205. Air suction pipe; 206. Comprehensive circuit; 207. Coating protection block. DETAILED DESCRIPTION OF THE INVENTION

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0027] Please refer to Figures 1-4, A suction dust collection device for a battery production equipment, including a guiding mechanism 1 and a dust suction mechanism 2. The guiding mechanism 1 is installed on the side wall of the assembly line, and the dust suction mechanism 2 is installed inside the guiding mechanism 1 and moves on the surface of the guiding mechanism 1 under the guidance of the guiding mechanism 1;

[0028] The guiding mechanism 1 includes a guiding rail 101. The guiding rail 101 is generally or spliced to be basically consistent with the length of the assembly line. Track notches are provided on both the upper and lower sides of the guiding rail 101. A wire outlet groove 102 is opened inside the guiding rail 101, and a wire outlet for wire outlet is provided on the front of the wire outlet groove 102. A mounting plate 104 is fixedly connected to the back of the guiding rail 101, and the mounting plate 104 is installed on the assembly line through bolts;

[0029] The dust suction mechanism 2 includes a dust collection box 201. The dust collection box 201 is arranged on the front of the guiding rail 101. A connecting hanging plate 202 is fixedly connected to the back of the dust collection box 201. Driven wheels 204 that can rotate are installed on both sides of the connecting hanging plate 202. The driven wheels 204 are limited in the track notches on both the upper and lower sides of the guiding rail 101. A driving wheel 203 is also installed on the back of the dust collection box 201. The driving wheel 203 drives the driven wheels 204, so that the dust collection box 201 moves horizontally in the front of the guiding rail 101;

[0030] An air suction pipe 205 is also arranged on the front of the dust collection box 201. The end of the air suction pipe 205 is close to the assembly line. A comprehensive circuit 206 is fixedly connected to the back of the dust collection box 201. The comprehensive circuit 206 is located inside the guiding rail 101 and is led out from the position of the wire outlet groove 102. The comprehensive circuit 206 is respectively used for air suction and power supply;

[0031] In order to enable the comprehensive circuit 206 to have a sufficient length, a turntable and other devices for winding up the comprehensive circuit 206 are arranged at the end of the whole equipment, so that the comprehensive circuit 206 can be coiled up, and the comprehensive circuit 206 can be gradually released when needed to increase the length of the comprehensive circuit 206.

[0032] Through the above technical solutions, the guiding rail 101 with the same length as the assembly line is installed on the inner wall of the assembly line. By setting the dust collection box 201, and setting driven wheels 204 on the back of the dust collection box 201 to be limited on the guiding rail 101 and driven by the driving wheel 203, and a comprehensive circuit 206 also extends from the back of the dust collection box 201 and is connected to the power supply and the air pump. Thus, when it is necessary to clean the assembly line, the power supply and the air pump are started to move along the guiding rail 101 to perform suction dusting on the whole assembly line. The dust on the assembly line is collected inside the dust collection box 201 through the air suction pipe 205, achieving the effect of being able to clean a long-distance assembly line;

[0033] Moreover, during the cleaning process, no manual intervention is required. By setting the moving speed of the dust collection box 201 and the moving speed at the remote end, automatic dust cleaning can be achieved. Workers only need to regularly clean the dust inside the dust collection box 201 centrally.

[0034] This device can be used for dust removal work on any linear production line, especially for battery production lines. Since batteries contain harmful substances, the non-manual working mode can greatly protect the safety of personnel.

[0035] Specifically, the interior of the dust collection box 201 is divided into two layers. A servo motor is installed inside one layer, and a dust-proof filter net is installed inside the other layer.

[0036] Through the above technical solution, the interior of the dust collection box 201 is divided into two layers, so that the servo motor can be separated from the dust to avoid the influence of dust on the servo motor. To improve the heat dissipation of the servo motor, heat dissipation slots can be opened at the back of the dust collection box 201 corresponding to the position of the servo motor for heat dissipation.

[0037] Specifically, the driving wheel 203 and the driven wheel 204 are distributed in a triangular shape, and anti-slip patterns or teeth are provided on the outer surfaces of the driving wheel 203 and the driven wheel 204.

[0038] Through the above technical solution, the driving wheel 203 and the driven wheel 204 are distributed in a triangular shape, so that the driven wheel 204 can drive the driven wheels 204 on both sides at the same time to improve the transmission efficiency of the driving wheel 203. The anti-slip patterns are set to increase the friction rate, making the displacement of the dust collection box 201 more stable and accurate when it is driven. The purpose of forming meshing between the teeth is the same. One of the anti-slip patterns or teeth can be selected according to actual needs.

[0039] Specifically, the integrated circuit 206 includes at least one hollow hose and one power cord. A covering protection block 207 is fixedly connected to the outer surface of the integrated circuit 206, and the diameter of the covering protection block 207 is larger than the diameter of the outlet of the wire outlet groove 102.

[0040] Through the above technical solution, the hollow hose is provided for gas transmission, and the power cord is provided for supplying power to the servo motor. When necessary, a data line can also be set to control the servo motor online.

[0041] The purpose of setting the covering protection block 207 is to limit the integrated circuit 206. By blocking the covering protection block 207 at the outlet position of the wire outlet groove 102, the integrated circuit 206 is always located inside the wire outlet groove 102, preventing the integrated circuit 206 from completely detaching inside the wire outlet groove 102 and falling onto the production line, resulting in the paralysis of the production line.

[0042] Specifically, an arc-shaped guiding edge strip 103 is also installed at the outlet of the wire outlet groove 102. The outer surface of the arc-shaped guiding edge strip 103 is a smooth surface and is distributed in an inverted V shape up and down.

[0043] Through the above technical solution, the purpose of setting the arc-shaped guiding edge strip 103 is to protect the connection between the integrated circuit 206 and the dust collection box 201. Because as the dust collection box 201 moves, the connection between the integrated circuit 206 and the dust collection box 201 will rub against the edge of the wire outlet of the wire outlet groove 102 in large quantities, resulting in easy damage to the outer skin of the integrated circuit 206.

[0044] Specifically, wire protection plates 105 are fixedly connected to both the upper and lower sides of the inlet end of the wire outlet groove 102. The height of the wire protection plates 105 is greater than the height of the guiding rail 101, and the wire protection plates 105 are distributed in an inverted V shape.

[0045] Through the above technical solution, when the integrated circuit 206 enters the inside of the wire outlet groove 102 from the end of the wire outlet groove 102, as the integrated circuit 206 extends or winds up, it will inevitably rub against the end of the wire outlet groove 102 in large quantities. Therefore, the purpose of setting the wire protection plates 105 is to protect the outer skin of the integrated circuit 206;

[0046] At the same time, setting the wire protection plates 105 can also effectively limit the maximum moving distance of the dust collection box 201, preventing the dust collection box 201 from falling off the end of the guiding rail 101.

[0047] Specifically, a number of protective roller shafts 106 are equidistantly installed at the inner bottom of the wire outlet groove 102, and the protective roller shafts 106 are in contact with the outer surface of the integrated circuit 206.

[0048] Through the above technical solution, the purpose of setting the protective roller shafts 106 is to further protect the integrated circuit 206, reduce the friction between the integrated circuit 206 and the bottom of the wire outlet groove 102, and prevent the wires in the integrated circuit 206 from being broken and leaking electricity and the air pipes from leaking.

[0049] During use, by installing a guiding rail 101 of the same length as the assembly line on the inner wall of the assembly line, by setting a dust collection box 201, and arranging a driven wheel 204 on the back of the dust collection box 201 to be limited on the guiding rail 101 and driven by a driving wheel 203, and the integrated circuit 206 also extends from the back of the dust collection box 201 to be connected to a power source and an air pump. Thus, when it is necessary to clean the assembly line, the power source and the air pump are started to move along the guiding rail 101 to perform suction dust collection on the entire assembly line. The dust on the assembly line is collected inside the dust collection box 201 through the suction pipe 205, achieving the effect of cleaning a long-distance assembly line;

[0050] By arranging a wire outlet groove 102 inside the guiding rail 101, arranging an arc-shaped guiding edge strip 103 on the front surface of the wire outlet groove 102, and arranging a protective roller shaft 106 at the bottom of the wire outlet groove 102 to protect the integrated circuit 206, when the dust collection box 201 moves, the integrated circuit 206 can be extended or retracted along with the movement of the dust collection box 201, and the wear and damage of the outer skin of the integrated circuit 206 are reduced through the arc-shaped guiding edge strip 103 and the protective roller shaft 106, achieving the effect of protecting the integrated circuit 206.

[0051] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An air suction dust collection device for battery production equipment, comprising a guide mechanism (1) and a dust collection mechanism (2), characterized in that: The guide mechanism (1) is installed on the side wall of the production line, and the dust collection mechanism (2) is installed inside the guide mechanism (1) and moves on the surface of the guide mechanism (1) under the guidance of the guide mechanism (1); The guide mechanism (1) comprises a guide rail (101), the upper and lower sides of the guide rail (101) are both provided with track slots, a wire outlet slot (102) is provided inside the guide rail (101), and a wire outlet port for wire outlet is provided on the front side of the wire outlet slot (102), a mounting plate (104) is fixedly connected to the back side of the guide rail (101), and the mounting plate (104) is installed on the assembly line by bolts passing through it; The dust collection mechanism (2) comprises a dust collection box (201), the dust collection box (201) being arranged on the front side of the guide rail (101), the back side of the dust collection box (201) being fixedly connected to a connecting hanging plate (202), rotatable driven wheels (204) being mounted on both sides of the connecting hanging plate (202), the driven wheels (204) being limited in track slots on the upper and lower sides of the guide rail (101), and a driving wheel (203) being mounted on the back side of the dust collection box (201), the driving wheel (203) driving the driven wheel (204), thereby causing the dust collection box (201) to move in a horizontal direction on the front side of the guide rail (101); The front of the dust collection box (201) is also provided with an air intake pipe (205), the end of the air intake pipe (205) is close to the assembly line, and the back of the dust collection box (201) is fixedly connected with an integrated circuit (206), the integrated circuit (206) is located inside the guide rail (101) and is led out from the outlet groove (102), and the integrated circuit (206) is used for air intake and power supply respectively.

2. The air suction dust collection device for battery production equipment according to claim 1, characterized in that: The interior of the dust collection box (201) is divided into two layers, one of which is equipped with a servo motor, and the other is equipped with a dust filter.

3. The air suction dust collection device for battery production equipment according to claim 1, characterized in that: The driving wheel (203) and the driven wheel (204) are distributed in a triangular shape, and the outer surfaces of the driving wheel (203) and the driven wheel (204) are both provided with anti-slip grooves or teeth.

4. An air suction and dust collection device for battery production equipment according to any one of claims 1 to 3, characterized in that: The integrated line (206) comprises at least a hollow hose and a power line, and a sheathing protection block (207) is fixedly connected to the outer surface of the integrated line (206), wherein the diameter of the sheathing protection block (207) is larger than the diameter of the outlet port of the outlet slot (102).

5. The air suction and dust collection device for battery production equipment according to claim 4, characterized in that: The outlet of the outlet groove (102) is also provided with an arc-shaped guide edge strip (103), the outer surface of the arc-shaped guide edge strip (103) being a smooth surface and being distributed in an eight-shaped pattern from top to bottom.

6. The air suction dust collection device for battery production equipment according to claim 1, characterized in that: A line protection plate (105) is fixedly connected to both upper and lower sides of the line inlet end of the line outlet slot (102); the height of the line protection plate (105) is greater than the height of the guide rail (101), and the line protection plate (105) is distributed in an eight-shaped shape.

7. The air suction dust collection device for battery production equipment according to claim 1, characterized in that: A plurality of protective rollers (106) are installed at equal intervals on the inner bottom of the outlet trough (102), and the protective rollers (106) overlap the outer surface of the integrated line (206).

Citation Information

Patent Citations

  • Be applied to dust collector of lithium cell production line

    CN208193963U