Novel die for processing non-ferrous metal rolled material

Abstract

The utility model relates to the technical field of dies for machining non-ferrous metal rolled materials, and discloses a novel die for machining non-ferrous metal rolled materials. According to the device, a plurality of fixing plates are fixedly connected to the upper surface of the base, a plurality of limiting sliding rods are fixedly connected to the upper surfaces of the fixing plates, limiting blocks are fixedly connected to the ends, opposite to the fixing plates, of the limiting sliding rods, sliding plates are slidably connected to the outer side surfaces of the limiting sliding rods, and clamps are fixedly connected to the two sides of the sliding plates. An auxiliary air cylinder is arranged at the lower end of the clamp. Wherein the clamp clamping sliding plate is driven by the auxiliary air cylinder to control the clamp clamping sliding plate to move on the limiting sliding rod in the vertical direction. When the upper die falls, the auxiliary air cylinder can provide an additional buffering effect, and impact force between the upper die and the workpiece or the lower die is reduced. This contributes to protecting the die and the workpiece, reducing damage or deformation due to impact. By reducing impact force, the auxiliary air cylinder can prolong the service life of the die, and the maintenance cost is reduced.

Description

Technical Field

[0001] This application belongs to the technical field of molds for processing non-ferrous metal rolled materials, and specifically relates to a new type of mold for processing non-ferrous metal rolled materials. Background Art

[0002] A new type of mold for processing non-ferrous metal rolled materials is a mold specifically used for processing rolled materials of non-ferrous metals (such as aluminum, copper, magnesium, etc.).

[0003] For example, the publication number: CN217070348U discloses a new type of mold for processing non-ferrous metal rolled materials, including a support base. One end of the top of the support base is provided with a protective structure. An upper fixing plate is arranged above the support base. Clamping blocks are fixed on both sides of the bottom end of the upper mold. A lower mold is arranged on the top of the support base, and clamping grooves are embedded at the top ends of both sides of the lower mold. Rolling rollers are movably arranged inside the upper mold and the lower mold. Through the setting of the installation structure in the present utility model, brackets are arranged at the bottom ends of the transverse plates on both sides of the lower mold and the upper mold and the top end of the support base, and the brackets are movably connected through connecting blocks. The screw is threadedly connected with the bracket, and threaded holes adapted to the threaded holes are arranged at both sides of the top end of the lower mold and both sides of the bottom end of the upper mold. Therefore, the lower mold and the upper mold can be installed on the support base and the transverse plate through the cooperation of the screw and the threaded hole, improving the convenience of installation.

[0004] However, in the mold for processing non-ferrous metal rolled materials in this application, the buffer springs used may have a situation where the stability of the buffer effect is affected due to the elastic change or loosening of the springs during use; furthermore, it may lead to a reduction in work efficiency and potential safety hazards. Summary of the Utility Model

[0005] The purpose of this application is to provide a new type of mold for processing non-ferrous metal rolled materials in order to solve the above-mentioned problem of buffer springs.

[0006] The technical solution adopted in this application is as follows: A new type of mold for processing non-ferrous metal rolled materials includes a base. A plurality of fixing plates are fixedly connected to the upper surface of the base. A plurality of limit sliding rods are fixedly connected to the upper surface of the fixing plates. Limit blocks are fixedly connected to one ends of the limit sliding rods relative to the fixing plates. A sliding plate is slidably connected to the outer surface of the limit sliding rods. Clamps are fixedly connected to both sides of the sliding plate. A sub-cylinder is arranged at the lower end of the clamp.

[0007] By adopting the above technical solution, a lifting structure controlled by an auxiliary cylinder is added to a mold for processing a new type of non-ferrous metal rolling material. Among them, the fixture clamps the sliding plate and is driven by the auxiliary cylinder to control its movement in the vertical direction on the limit slide bar. When the upper mold descends, the auxiliary cylinder can provide additional buffering, reducing the impact force between the upper mold and the workpiece or the lower mold. This helps to protect the mold and the workpiece, reducing damage or deformation caused by impact. By reducing the impact force, the auxiliary cylinder can extend the service life of the mold, reduce maintenance costs, and improve production efficiency. The buffering effect of the auxiliary cylinder can make the descending process of the upper mold more stable, reducing processing errors caused by vibration or instability, improving processing accuracy and product quality. The buffering structure can reduce the vibration and impact of the equipment, lower the vibration and noise level of the equipment, extend the service life of the equipment, and reduce maintenance costs. By reducing the impact force and vibration, the auxiliary cylinder can enhance the safety of the operator, reduce the incidence of accidents, and improve the working environment. The lifting structure controlled by the auxiliary cylinder can be adjusted according to different processing requirements, with strong adaptability and flexibility, and is suitable for mold processing of different types and specifications. In summary, adding a lifting structure controlled by an auxiliary cylinder for buffering when the upper mold descends can effectively reduce the impact force, extend the mold life, improve processing accuracy, protect the equipment, and enhance safety, which is an improvement measure of great significance.

[0008] In a preferred embodiment, a plurality of fixing rods are fixedly connected to the upper end of the auxiliary cylinder, and a connecting plate is fixedly connected to one end of the fixing rod relative to the auxiliary cylinder.

[0009] By adopting the above technical solution, the fixing rod connects the auxiliary cylinder and the connecting plate, which ensures the integrity and unity of the overall structure and is one of the important components in the overall structure. The connecting plate connects the fixing rod and the main cylinder, which ensures the correct operation of the overall structure.

[0010] In a preferred embodiment, a main cylinder is arranged at the upper end of the connecting plate.

[0011] By adopting the above technical solution, the main cylinder is a pneumatic component used to control the main actions of the mold. It is usually responsible for controlling the closing and opening actions of the mold, as well as applying pressure or releasing pressure during the processing.

[0012] In a preferred embodiment, an upper mold is arranged at the lower end of the main cylinder.

[0013] By adopting the above technical solution, the upper mold is a mold component used to process workpieces, and usually completes the processing process in cooperation with the lower mold. The upper mold can be designed in different forms according to the shape and size of the workpiece to achieve operations such as rolling and forming in the processing process.

[0014] In a preferred embodiment, a plurality of clamping blocks are provided at one end of the upper die relative to the main cylinder.

[0015] By adopting the above technical solution, the clamping block is a die component for fixing the upper die, usually installed at the bottom or side of the upper die. It cooperates with the clamping groove to fix the upper die on the die seat, keeping the position of the upper die stable to ensure the accuracy and stability during the processing.

[0016] In a preferred embodiment, a lower die is fixedly connected to the upper end of the base.

[0017] By adopting the above technical solution, the lower die is a die component for processing workpieces, usually cooperating with the upper die to complete the processing process. The lower die is installed on the die base or the machine tool and cooperates with the upper die to complete the pressure transmission and the shaping of the workpiece shape during the processing.

[0018] In a preferred embodiment, a clamping groove is fixedly connected to the upper end of the lower die, and a rolling roller is rotatably connected to the inner side of the lower die.

[0019] By adopting the above technical solution, the clamping groove is a die component for receiving the clamping block and fixing the upper die, located on the die base. The rolling roller is a device for rolling or calendering the processed workpiece, usually made of metal material, with high hardness and wear resistance. The rolling roller applies pressure through rotational motion or linear motion to generate extrusion force on the surface of the workpiece, thereby realizing the plastic deformation or surface treatment of the workpiece.

[0020] In a preferred embodiment, a plurality of feet are fixedly connected to the lower surface of the base.

[0021] By adopting the above technical solution, the feet are a support structure for supporting and fixing the die base or the machine tool. The feet are installed at the bottom of the machine tool or the die seat, and they can withstand the vibration and pressure generated during the processing, ensuring the stability and safety of the die and the machine tool.

[0022] In summary, due to adopting the above technical solution, the beneficial effects of this application are:

[0023] In this application, a lifting structure controlled by a secondary cylinder is added to a mold for processing a new type of non-ferrous metal rolling material. Among them, the fixture clamps the sliding plate, and the secondary cylinder drives and controls its movement in the vertical direction on the limit slide rod. When the upper mold descends, the secondary cylinder can provide additional buffering, reducing the impact force between the upper mold and the workpiece or the lower mold. This helps to protect the mold and the workpiece, reducing damage or deformation caused by impact. By reducing the impact force, the secondary cylinder can extend the service life of the mold, reduce maintenance costs, and improve production efficiency. The buffering effect of the secondary cylinder can make the descending process of the upper mold more stable, reducing processing errors caused by vibration or instability, improving processing accuracy and product quality. The buffering structure can reduce the vibration and impact of the equipment, lower the vibration and noise levels of the equipment, extend the service life of the equipment, and reduce maintenance costs. By reducing the impact force and vibration, the secondary cylinder can enhance the safety of the operator, reduce the incidence of accidents, and improve the working environment. The lifting structure controlled by the secondary cylinder can be adjusted according to different processing requirements, with strong adaptability and flexibility, and is suitable for mold processing of different types and specifications. In summary, adding a lifting structure controlled by a secondary cylinder for buffering when the upper mold descends can effectively reduce the impact force, extend the mold life, improve processing accuracy, protect the equipment, and enhance safety, which is an improvement measure of great significance. Description of the Drawings

[0024] Figure 1 Schematic diagram of the overall structure in this application;

[0025] Figure 2 Schematic diagram of the lifting structure in this application;

[0026] Figure 3 Schematic diagram of the film pressing structure in this application;

[0027] Figure 4 Schematic diagram of the upper and lower mold structures in this application.

[0028] Reference numerals in the figure: 1, base; 2, fixing plate; 3, limit slide rod; 4, limit block; 5, sliding plate; 6, fixture; 7, secondary cylinder; 8, fixing rod; 9, connecting plate; 10, main cylinder; 11, upper mold; 12, clamping block; 13, clamping groove; 14, lower mold; 15, rolling roller; 16, footrest. Detailed Description of the Invention

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in this application without creative efforts shall fall within the scope of protection of this application.

[0030] Referring to Figures 1-4 ,

[0031] Embodiment:

[0032] Referring to Figures 1-2 , a plurality of fixing plates 2 are fixedly connected to the upper surface of the base 1, a plurality of limiting slide rods 3 are fixedly connected to the upper surface of the fixing plates 2, a limiting block 4 is fixedly connected to one end of the limiting slide rod 3 relative to the fixing plate 2, a sliding plate 5 is slidably connected to the outer surface of the limiting slide rod 3, clamps 6 are fixedly connected to both sides of the sliding plate 5, and a sub-cylinder 7 is arranged at the lower end of the clamp 6. A lifting structure controlled by a sub-cylinder is added to a new type of mold for processing non-ferrous metal rolled materials. Among them, the clamp 6 clamps the sliding plate 5 and is driven by the sub-cylinder 7 to control its movement in the vertical direction on the limiting slide rod 3. When the upper mold comes down, the sub-cylinder can provide an additional buffering effect, reducing the impact force between the upper mold and the workpiece or the lower mold. This helps to protect the mold and the workpiece, reducing damage or deformation caused by the impact. By reducing the impact force, the sub-cylinder can extend the service life of the mold, reduce the maintenance cost, and improve the production efficiency. The buffering effect of the sub-cylinder can make the descending process of the upper mold more stable, reducing the processing errors caused by vibration or instability, and improving the processing accuracy and product quality. The buffering structure can reduce the vibration and impact of the equipment, lower the vibration and noise level of the equipment, extend the service life of the equipment, and reduce the maintenance cost. By reducing the impact force and vibration, the sub-cylinder can improve the safety of the operator, reduce the incidence of accidents, and improve the working environment. The lifting structure controlled by the sub-cylinder can be adjusted according to different processing requirements, with strong adaptability and flexibility, and is suitable for mold processing of different types and specifications. In summary, adding a lifting structure controlled by a sub-cylinder for buffering when the upper mold comes down can effectively reduce the impact force, extend the mold life, improve the processing accuracy, protect the equipment, and improve the safety, which is an improvement measure of great significance.

[0033] Referring to Figure 3, at the upper end of the auxiliary cylinder 7, a plurality of fixing rods 8 are fixedly connected, and at one end of the fixing rod 8 relative to the auxiliary cylinder 7, a connecting plate 9 is fixedly connected. The fixing rod 8 connects the auxiliary cylinder 7 and the connecting plate 9, which ensures the integrity and unity of the overall structure and is one of the important components of the overall structure. The connecting plate 9 connects the fixing rod 8 and the main cylinder 10, which ensures the correct operation of the overall structure.

[0034] Refer to Figure 3 , at the upper end of the connecting plate 9, a main cylinder 10 is provided. The main cylinder 10 is a pneumatic component used to control the main actions of the mold. It is usually responsible for controlling the closing and opening actions of the mold, as well as applying pressure or releasing pressure during the processing.

[0035] Refer to Figures 3-4 , at the lower end of the main cylinder 10, an upper mold 11 is provided. The upper mold 11 is a mold component used to process workpieces, usually completing the processing process in cooperation with the lower mold. The upper mold 11 can be designed in different forms according to the shape and size of the workpiece to achieve operations such as rolling and forming in the processing process.

[0036] Refer to Figure 4 , at one end of the upper mold 11 relative to the main cylinder 10, a plurality of clamping blocks 12 are provided. The clamping blocks 12 are mold components used to fix the upper mold, usually installed at the bottom or side of the upper mold 11. It cooperates with the clamping groove 13 to fix the upper mold 11 on the mold base, keeping the position of the upper mold 11 stable to ensure the accuracy and stability during the processing.

[0037] Refer to Figure 1 , Figure 4 , at the upper end of the base 1, a lower mold 14 is fixedly connected. The lower mold 14 is a mold component used to process workpieces, usually completing the processing process in cooperation with the upper mold. The lower mold 14 is installed on the mold base or machine tool and cooperates with the upper mold to complete the pressure transmission and workpiece shape forming during the processing.

[0038] Refer to Figure 4 , at the upper end of the lower mold 14, a clamping groove 13 is fixedly connected, and a rolling roller 15 is rotatably connected inside the lower mold 14. The clamping groove 13 is a mold component used to receive the clamping block and fix the upper mold, located on the mold base. The rolling roller 15 is a device used to roll or roll the processed workpiece, usually made of metal material, with high hardness and wear resistance. The rolling roller 15 applies pressure through rotational movement or linear movement to generate extrusion force on the workpiece surface, thereby achieving plastic deformation or surface treatment of the workpiece.

[0039] Refer to Figure 1, a plurality of feet 16 are fixedly connected to the lower surface of the base 1. The feet 16 are support structures for supporting and fixing the mold base or the machine tool. The feet 16 are installed at the bottom of the machine tool or the mold base, and can bear the vibration and pressure generated during the processing, ensuring the stability and safety of the mold and the machine tool.

[0040] The implementation principle of the embodiment of a new type of non-ferrous metal rolling material processing mold in this application is as follows:

[0041] A lifting structure controlled by a sub-cylinder is added to a new type of non-ferrous metal rolling material processing mold. When the upper mold descends, the sub-cylinder can provide additional buffering, reducing the impact force between the upper mold and the workpiece or the lower mold. This helps to protect the mold and the workpiece, reducing damage or deformation caused by impact. By reducing the impact force, the sub-cylinder can extend the service life of the mold, reduce maintenance costs, and improve production efficiency. The buffering effect of the sub-cylinder can make the descending process of the upper mold more stable, reducing processing errors caused by vibration or instability, improving processing accuracy and product quality. The buffering structure can reduce the vibration and impact of the equipment, lower the vibration and noise level of the equipment, extend the service life of the equipment, and reduce maintenance costs. By reducing the impact force and vibration, the sub-cylinder can enhance the safety of the operator, reduce the incidence of accidents, and improve the working environment. The lifting structure controlled by the sub-cylinder can be adjusted according to different processing requirements, with strong adaptability and flexibility, and is suitable for mold processing of different types and specifications. In summary, adding a lifting structure controlled by a sub-cylinder for buffering when the upper mold descends can effectively reduce the impact force, extend the mold life, improve processing accuracy, protect the equipment, and enhance safety, which is an improvement measure of great significance.

[0042] The above embodiments are only used to illustrate the technical solutions of this application, rather than to limit them; although this application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of each embodiment of this application.

Claims

1. A novel die for processing nonferrous metal rolled materials, comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly connected to a plurality of fixed plates (2), the upper surface of the fixed plate (2) is fixedly connected to a plurality of limit slide bars (3), one end of the limit slide bar (3) is fixedly connected to a limit block (4) relative to the fixed plate (2), the outer surface of the limit slide bar (3) is slidably connected to a sliding plate (5), both sides of the sliding plate (5) are fixedly connected to a clamp (6), and the lower end of the clamp (6) is provided with a secondary cylinder (7).

2. A new type of die for processing nonferrous metal rolled materials as claimed in claim 1, characterized in that: A plurality of fixing rods (8) are fixedly connected to the upper end of the auxiliary cylinder (7), and a connecting plate (9) is fixedly connected to one end of the fixing rod (8) relative to the auxiliary cylinder (7).

3. A new type of die for processing non-ferrous metal rolled materials as claimed in claim 2, characterized in that: A main cylinder (10) is provided at the upper end of the connecting plate (9).

4. A new type of die for processing nonferrous metal rolled materials as claimed in claim 3, characterized in that: An upper mold (11) is provided at the lower end of the main cylinder (10).

5. A new type of die for processing nonferrous metal rolled materials as claimed in claim 4, characterized in that: A plurality of clamping blocks (12) are provided at one end of the upper mold (11) relative to the main cylinder (10).

6. A new type of die for processing nonferrous metal rolled materials as claimed in claim 1, characterized in that: The upper end of the base (1) is fixedly connected to a lower mold (14).

7. A new type of die for processing nonferrous metal rolled materials as claimed in claim 6, characterized in that: The upper end of the lower mold (14) is fixedly connected with a clamping groove (13), and the inner side of the lower mold (14) is rotatably connected with a rolling roller (15).

8. A new type of die for processing nonferrous metal rolled materials as claimed in claim 1, characterized in that: A plurality of foot seats (16) are fixedly connected to the lower surface of the base (1).

Images