Perforating device for transmission gear
By designing replaceable arc plates and calipers, and combining the fixing mechanism of plate grooves and rotating clamps, the problem of poor compatibility of existing gear opening devices is solved, and adaptability to different gear ratios and special-shaped gears is achieved, and processing stability and compatibility are improved.
Patent Information
- Application Number
- CN202420708825.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-04-08
AI Technical Summary
The existing gear opening device has poor compatibility when facing gears with different gear ratios or gears of special-shaped gear teeth, and the arc plate and rubber pad are not replaceable, making it difficult to adapt to different gear processing.
A hole opening device for transmission gear is designed, including replaceable arc plates and clamping cones. Through the design of plate grooves and rotating clamps, the arc plates and clamping cones can be quickly replaced and fixed, thereby improving compatibility. At the same time, through the coordination of the reducer motor and the spiral slide groove, the stability during clamping and the uniformity of clamping force are improved.
The compatibility of the device when facing gears with different gear ratios or special-shaped gear teeth is improved, ensuring that it can be adapted when processing different gears. By designing the fixed arc plate, the displacement of the arc plate during the opening process is avoided, and the machining stability is improved.
Smart Images

Figure CN222919659U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear punching, in particular to a punching device for transmission gears. Background Art
[0002] Gear transmission refers to a device that transmits motion and power by a gear pair. It is the most widely used mechanical transmission method in modern various equipment. Its transmission ratio is accurate, the efficiency is high, the structure is compact, the work is reliable, and the service life is long. During the production of gears, it is necessary to punch holes in the gears.
[0003] After patent retrieval, it is found that a punching device for main transmission gear processing with the publication number of CN 213729461U uses a second electro-hydraulic push rod to push the arc plate and the second rubber pad and the clamping cone fixed on the arc plate, inserts the clamping cone between the teeth of the gear, and makes the second rubber pad contact the tooth tip to fix the gear, preventing the gear from slipping and damaging the teeth. However, the arc plate, the second rubber pad and the clamping cone fixed on the arc plate are not replaceable, and the compatibility is poor when facing gears with different tooth ratios or gears with special-shaped teeth. Therefore, the utility model provides a punching device for transmission gears to improve the above problems. Summary of the Utility Model
[0004] (1) Technical Problems to be Solved
[0005] In view of the above-mentioned shortcomings of the prior art, the utility model provides a punching device for transmission gears, which can effectively solve the problems of the prior art.
[0006] (2) Technical Solutions
[0007] To achieve the above purposes, the utility model is realized through the following technical solutions:
[0008] The utility model discloses a punching device for transmission gears, including a workbench, an electric telescopic rod fixed on the top of the top plate, a fixed block fixed on the bottom surface of the electric telescopic rod, a motor fixed on the bottom of the fixed block, a cutter head installed on the bottom of the motor, a slot is arranged in the center of the workbench, a support foot passes through the workbench and is fixed on the bottom of the top plate, the workbench is fixed on the surface of the support foot, a part of the electric telescopic rod passes through the top plate, a first support plate is fixed at the bottom of the slot of the workbench for receiving the gear, a second support plate is fixed at the bottom of the workbench through a fixed column, a reduction motor is fixed on the top of the second support plate. A turntable is installed at the top end of the output shaft of the reduction motor, a spiral slot is opened inside the turntable, and the reduction motor can drive the turntable to rotate when working. Sliding grooves are arranged inside the workbench, two sliding grooves form a group, and there are several groups of sliding grooves arranged in a circumferential arrangement. A clamping assembly A is slidably installed in the slot in the center of the workbench, and there are several clamping assemblies A arranged in a circumferential arrangement. Multiple groups of clamping assemblies A cooperate to clamp and fix the gear.
[0009] Further, the clamping assembly A includes a second long slider. A slider is fixed to the side of the second long slider. The second long slider is slidably installed in the workbench through a chute. One end of the second long slider is fixed with a plate groove. An arc plate is installed in the second long slider and the plate groove through a slot. A rubber pad is fixed to the side of the arc plate. A clamping cone is also fixed to the side of the arc plate. A rotating clamping block is rotatably installed at the top of the arc plate.
[0010] Further, by lifting the rotating clamping block, the arc plate can be removed from the top of the plate groove to complete the replacement.
[0011] Further, after the arc plate is inserted into the plate groove, the rotating clamping block can be rotated 90 degrees to make the bottom of the rotating clamping block contact the top of the plate groove to fix the arc plate inside the plate groove.
[0012] Further, a first long slider is slidably installed on the surface of the turntable. The top end of the first long slider is fixed to the bottom of the second long slider. When the turntable rotates, the first long slider can slide along the spiral chute on the surface of the turntable, thereby driving the second long slider to move back and forth.
[0013] Further, when the electric telescopic rod works, it can control the fixed block fixed to the bottom to approach or move away from the top of the workbench near the motor.
[0014] (III) Beneficial effects
[0015] Adopting the technical solution provided by the present utility model, compared with the known public technology, it has the following beneficial effects:
[0016] 1. By adding a plate groove, an arc plate and a rotating clamping block, the present utility model can realize the replacement of the shape of the clamping cone. When facing gears with different tooth ratios or gears with special-shaped teeth, the corresponding arc plate and clamping cone can be replaced, improving the compatibility of the device when facing gears with different tooth ratios or gears with special-shaped teeth. At the same time, after the arc plate is installed, the rotating clamping block can be rotated 90 degrees to make the bottom of the rotating clamping block contact the top of the plate groove to fix the arc plate inside the plate groove, preventing the arc plate from being displaced due to the vibration generated during the gear hole opening process.
[0017] 2. By adding a first long slider, a turntable and a reduction motor, when the reduction motor drives the turntable to rotate, the first long slider can slide along the spiral groove on the surface of the turntable, driving the second long slider fixed to the top of the first long slider to move back and forth. When the turntable rotates, all the first long sliders installed on the surface of the turntable uniformly slide along the spiral groove on the surface of the turntable, and the second long sliders installed inside the workbench can uniformly move a distance, improving the stability during clamping and the uniformity of the clamping force. Description of the drawings
[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0019] Figure 1 It is a three-dimensional structure diagram of the present invention;
[0020] Figure 2 It is a top view sectional view of the structure of the present invention;
[0021] Figure 3 It is a three-dimensional structure diagram of the clamping mechanism in the present invention;
[0022] Figure 4 For the present invention Figure 3 Enlarged view of part A.
[0023] The reference numerals in the figure respectively represent: 1, workbench; 2, top plate; 3, support feet; 4, electric telescopic rod; 5, fixed block; 6, motor; 7, cutter head; 8, first support plate; 9, first long slider; 10, turntable; 11, reduction motor; 12, second support plate; 13, chute; 14, arc plate; 15, rotating clamping block; 16, rubber pad; 17, clamping cone; 18, plate groove; 19, second long slider; 20, slider. Detailed implementation manners
[0024] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
[0025] The following further describes the present invention with reference to the embodiments.
[0026] Embodiment
[0027] An opening device for a transmission gear in this embodiment, as Figures 1-4As shown in the figure, it includes a workbench 1. The four corners of the workbench 1 are rounded to prevent harm to the user. At the same time, the top area of the workbench 1 is relatively large, which can prevent the gears to be processed or place the processed gears, improving work efficiency. A slot is provided in the center of the workbench 1. The support feet 3 pass through the workbench 1 and are fixed to the bottom of the top plate 2. The workbench 1 is fixed on the surface of the support feet 3. An electric telescopic rod 4 is fixed on the top of the top plate 2. A part of the electric telescopic rod 4 passes through the top plate 2. A fixed block 5 is fixed to the bottom surface of the electric telescopic rod 4. A motor 6 is fixed to the bottom of the fixed block 5. A cutter head 7 is installed at the bottom of the motor 6. When the electric telescopic rod 4 works, it can control the fixed block 5 and the motor 6 fixed at the bottom to approach or move away from the top of the workbench 1. The first support plate 8 is fixed to the bottom of the slot of the workbench 1 for receiving and placing gears. The second support plate 12 is fixed to the bottom of the workbench 1 through fixing columns. The second support plate 12 is square and its edges are rounded. A reduction motor 11 is fixed to the top of the second support plate 12. A turntable 10 is installed at the top end of the output shaft of the reduction motor 11. When the reduction motor 11 runs, it can drive the turntable 10 to rotate through the output shaft. A spiral slot is provided inside the turntable 10. A chute 13 is provided inside the workbench 1. The chutes 13 are in pairs, and there are several groups of chutes 13 arranged in a circle. The clamping components are slidably installed in the slot in the center of the workbench 1. There are several clamping components arranged in a circle. Multiple groups of clamping components can cooperate to clamp and fix the gears. The clamping component includes a second long slider 19 slidably installed inside the workbench 1 through the chute 13. A slider 20 is fixed to the side of the second long slider 19. The second long slider 19 can slide inside the chute 13 through the slider 20. One end of the second long slider 19 is fixed with a plate slot 18. A slot is provided inside the plate slot 18. An arc plate 14 is slidably installed through the slot and the plate slot 18. A rubber pad 16 is fixed to the side of the arc plate 14. When clamping and fixing the gear, the rubber pad 16 contacts the teeth. Since the rubber pad 16 is an elastic material, it can deform during clamping to protect the teeth. A clamping cone 17 is fixed to the side of the arc plate 14. The clamping cone 17 can be stuck into the gap between the teeth to play a lateral supporting role for the teeth, assisting in fixing the gear and also preventing the gear from rotating during the drilling process. A rotating clamping block 15 is fixed to the top of the arc plate 14. The handle design of the rotating clamping block 15 can facilitate lifting by hand. By lifting the rotating clamping block 15, the arc plate 14 can be taken out from the top of the plate slot 18 for replacement. When facing gears with different tooth ratios or gears with special-shaped teeth, as long as the corresponding arc plate 14 and clamping cone 17 are replaced, the compatibility of the device when facing gears with different tooth ratios or gears with special-shaped teeth can be improved. After the arc plate 14 is installed, the rotating clamping block 15 can be rotated 90 degrees. A buckle that is mutually clamped with the rotating clamping block 15 is provided on the top panel of the plate slot 18. When the rubber pad 16 completely enters the slot of the plate slot 18, the rotating clamping block 15 is rotated to the buckle and combined with the buckle to prevent the arc plate 14 from being displaced due to the vibration generated during the gear hole opening process, improving the stability of the arc plate 14 during the hole opening process.
[0028] A first long slider 9 is slidably mounted on the surface of the turntable 10. The top end of the first long slider 9 is fixed to the bottom of the second long slider 19. When the turntable 10 rotates, the first long slider 9 can slide along the spiral chute on the surface of the turntable 10. When the reduction motor 11 drives the turntable 10 to rotate, the first long slider 9 slides along the spiral groove on the surface of the turntable 10, driving the second long slider 19 fixed to the top of the first long slider 9 to move back and forth. When the turntable 10 rotates, all the first long sliders 9 mounted on the surface of the turntable 10 slide along the spiral groove on the surface of the turntable 10 uniformly. The second long sliders 19 installed inside the workbench 1 can move the same distance, improving the stability during clamping and the uniformity of the clamping force.
[0029] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A hole-punching device for a transmission gear, comprising a workbench (1), an electric telescopic rod (4) fixed on the top of a top plate (2), a fixing block (5) fixed to the bottom of the electric telescopic rod (4), a motor (6) fixed to the bottom of the fixing block (5), and a cutter head (7) installed at the bottom of the motor (6); a slot is provided in the center of the workbench (1); a supporting foot (3) passes through the workbench (1) and is fixed to the bottom of the top plate (2); the workbench (1) is fixed to the surface of the supporting foot (3); and a portion of the electric telescopic rod (4) passes through the top plate (2); It is characterized in that Also includes: A first support plate (8), the first support plate (8) is fixed to the bottom of the slot of the workbench (1) and is used to receive the gear; A second support plate (12), the second support plate (12) being fixed to the bottom of the workbench (1) via a fixing column; A reduction motor (11), the reduction motor (11) being fixed on the top of the second support plate (12); A turntable (10), the turntable (10) is mounted on the top of the output shaft of the reduction motor (11), the reduction motor (11) can drive the turntable (10) to rotate when working, and a spiral groove is provided inside the turntable (10); A chute (13), the chute (13) is arranged inside the workbench (1), the chute (13) is arranged in groups of two, and the chute (13) is arranged in a circle in a plurality of groups; The clamping assembly A is slidably installed in the slot in the center of the workbench (1). A plurality of clamping assemblies A are arranged circumferentially. Multiple groups of clamping assemblies A can be used to clamp and fix the gear.
2. A hole-punching device for a transmission gear according to claim 1, characterized in that: The clamping assembly A comprises a second long slider (19), a slider (20) is fixed on the side of the second long slider (19), the second long slider (19) is slidably installed in the workbench (1) through a slide groove (13), a plate groove (18) is fixed on one end of the second long slider (19), an arc plate (14) is installed on the second long slider (19) through a slot and the plate groove (18), a rubber pad (16) is fixed on the side of the arc plate (14), a clamping cone (17) is also fixed on the side of the arc plate (14), and a rotating clamping block (15) is rotatably installed on the top of the arc plate (14).
3. The hole-punching device for a transmission gear according to claim 1, characterized in that: The arc plate (14) can be taken out from the top of the plate groove (18) to complete the replacement by lifting and rotating the clamping block (15).
4. A hole-punching device for a transmission gear according to claim 3, characterized in that: After the arc plate (14) is inserted into the plate groove (18), the rotating block (15) can be rotated 90 degrees, so that the bottom of the rotating block (15) contacts the top of the plate groove (18) to fix the arc plate (14) inside the plate groove (18).
5. The hole-punching device for a transmission gear according to claim 3, characterized in that: A first long slider (9) is slidably mounted on the surface of the turntable (10), the top of the first long slider (9) is fixed to the bottom of the second long slider (19), and when the turntable (10) rotates, the first long slider (9) can slide along the spiral slide groove on the surface of the turntable (10), thereby driving the second long slider (19) to move forward and backward.
6. A hole-punching device for a transmission gear according to claim 5, characterized in that: When the electric telescopic rod (4) is in operation, it can control the fixed block (5) and the motor (6) fixed at the bottom to move closer to or farther away from the top of the workbench (1).
Citation Information
Patent Citations
Hole opening device for main transmission gear machining
CN213729461U