Analyzer isolation valve production polishing machining device
By designing an analyzer isolation valve with a clamping and flip mechanism and a dust collection mechanism to produce grinding and processing devices, the existing equipment is complicated to operate and poor dust treatment are solved, and stable clamping and flipping of isolation valves of different specifications is achieved, as well as effective dust collection, improving grinding efficiency and environmental safety.
Patent Information
- Application Number
- CN202421243362.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The existing analyzer isolation valve grinding device is complicated to operate, it is difficult to stably clamp irregular surfaces, and it is not able to effectively deal with dust generated during the grinding process, affecting the operating environment and personnel health.
A grinding and processing device for producing and processing an analyzer isolation valve including a clamping and flip mechanism and a dust collection mechanism is designed. The clamping and flip mechanism realizes stable clamping and flip of isolation valves of different sizes and shapes through a motor-driven bidirectional screw and movable plate. The dust collection mechanism uses impellers and vacuum cleaners to collect dust generated during the grinding process.
The device can effectively and stably clamp and flip the isolation valves of different specifications, improve grinding efficiency and effect, and protect the operating environment and personnel health through the dust collection mechanism.
Smart Images

Figure CN222920170U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding and processing of analyzer isolation valves, and specifically relates to a production grinding and processing device for analyzer isolation valves. Background Technique
[0002] As an essential part of the analyzer equipment, during the production and processing of the isolation valve, after the isolation valve body is manufactured, the surface of the valve body needs to be polished to remove the burrs on the end face of the valve body so as to meet the actual production requirements. During the polishing process, a production grinding and processing device for analyzer isolation valves is often used.
[0003] According to a valve body grinding device disclosed on the patent network (the authorization announcement number is: CN210616033U), it is described that "a valve body grinding device includes a lead screw slide table, a pair of valve body clamps arranged on the slide table part of the lead screw slide table, a horizontal grinding mechanism arranged on both sides of the lead screw slide table, and a vertical grinding mechanism arranged above the lead screw slide table; a pair of valve body clamps are relatively arranged on both sides of the slide table part. The valve body clamp includes a base fixedly connected to the surface of the slide table part and a horizontal clamping mechanism arranged on the base. The horizontal grinding mechanism includes two first horizontal slide tables arranged on one side of the lead screw slide table, a first horizontal grinding machine arranged on the first horizontal slide table, two second horizontal slide tables arranged on the other side of the lead screw slide table and opposite to the two first horizontal slide tables, and a second horizontal grinding machine arranged on the second horizontal slide table. The valve body grinding device of the utility model has a much higher grinding speed for the valve body than the traditional method, and the workers do not need to spend much physical strength, the operation is convenient, the work efficiency is high, and the product quality is improved."
[0004] In view of the above description, the applicant believes that the following problems exist:
[0005] During the use of this utility model, although the valve body can be ground through the combined use of the set lead screw slide table, valve body clamp, and grinding mechanism, in actual application, after grinding one side, it is necessary to first release the clamping state, then manually rotate the valve body, and then operate the valve body clamp to clamp the valve body, which has the problem of cumbersome operation. Moreover, the valve body clamp of this device can only clamp and fix the flat part of the valve body surface, and it is difficult to stably clamp the valve body with an irregular surface. In addition, this device does not handle the dust generated during the grinding process, and the dust is scattered randomly in the operating environment, which is likely to pose a threat to the health of the operators. Therefore, we urgently need a production grinding and processing device for analyzer isolation valves to solve the above problems. Content of the Utility Model
[0006] The purpose of the utility model is to provide a production grinding and processing device for analyzer isolation valves to solve the problems raised in the above background technique.
[0007] To achieve the above object, the utility model provides the following technical solutions: An analyzer isolation valve production and grinding device, including an operating table, a support leg is fixedly installed at the bottom of the operating table, a clamping and flipping mechanism is movably arranged on the top of the operating table, a movable frame is slidably installed on the top of the operating table, a grinding device is movably arranged on the top of the movable frame, and a dust collection mechanism is movably arranged at the bottom of the operating table.
[0008] The clamping and flipping mechanism includes a clamping component and a flipping component, and the clamping component is arranged outside the flipping component.
[0009] Preferably, the clamping component includes a motor base one, the motor base one is fixedly installed on the left side of the operating table, a first motor is fixedly installed inside the motor base one, a bidirectional screw is fixedly installed on the output shaft of the first motor, a movable plate is threadedly installed outside the bidirectional screw, a first connecting column is rotatably installed inside the movable plate, an installation frame is fixedly installed on the side of the first connecting column away from the movable plate, a positioning column is slidably installed inside the installation frame, and a first spring is fixedly installed inside the first connecting column, which is convenient for stably clamping the analyzer isolation valve with different size specifications and avoiding the problem that the isolation valve shakes randomly during the grinding process, resulting in poor grinding effect.
[0010] Preferably, there are two groups of the movable plates, and the two groups of movable plates are symmetrically arranged outside the bidirectional screw. One side of the first spring close to the positioning column is fixedly installed with the positioning column, and the other side of the first spring away from the positioning column is fixedly installed inside the installation frame, which is convenient for stably clamping the isolation valve with different shapes.
[0011] Preferably, the flipping component includes a motor base two and a sub-rotating disk. The motor base two is fixedly installed outside the movable plate, a second motor is fixedly installed inside the motor base two, a second connecting column is fixedly installed on the output shaft of the second motor, a special-shaped block is fixedly installed on the side of the second connecting column away from the second motor, and the sub-rotating disk is fixedly installed on the side of the installation frame close to the movable plate, which is convenient for flipping the clamped isolation valve according to the actual grinding situation to realize grinding and processing of different end faces.
[0012] Preferably, through holes are opened at the corresponding positions of the movable plate and the second connecting column, the second connecting column penetrates through the through holes, and the special-shaped block is slidably installed with the sub-rotating disk, which is convenient for realizing the flipping effect of the isolation valve.
[0013] Preferably, the dust collection mechanism includes a collection box fixedly installed at the bottom of the operating table. A third motor seat is fixedly installed on the right side of the collection box, and a third motor is fixedly installed on the top of the third motor seat. An impeller is fixedly installed on the output shaft of the third motor. A connecting pipe is fixedly installed on the back of the collection box, and a dust suction head is fixedly installed on the side of the connecting pipe away from the collection box, which can collect the dust generated during the grinding process, avoid the random scattering of dust, and pose a threat to the operating environment and the health of personnel.
[0014] Preferably, a connection hole is provided at the corresponding position of the collection box and the connecting pipe, and the connecting pipe passes through the connection hole. Installation grooves are provided at the corresponding positions of the movable frame, the connecting pipe, and the dust suction head, and the dust suction head is fixedly installed inside the installation groove, which is convenient for improving the dust absorption effect during grinding.
[0015] Compared with the prior art, the present utility model provides an analyzer isolation valve production and grinding device, which has the following beneficial effects:
[0016] In the analyzer isolation valve production and grinding device, by setting the clamping and flipping mechanism, during use, analyzers isolation valves of different sizes and specifications can be stably clamped, avoiding the problem that the isolation valve shakes randomly during grinding, resulting in poor grinding effect, and the clamped isolation valve can be flipped according to the actual grinding situation to achieve grinding and processing of different end faces.
[0017] In the analyzer isolation valve production and grinding device, by setting the dust collection mechanism, during use, the dust generated during the grinding process can be collected, avoiding the random scattering of dust and posing a threat to the operating environment and the health of personnel. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for description in the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings:
[0019] Figure 1 It is a schematic diagram of the overall external structure of the present utility model;
[0020] Figure 2 It is a schematic diagram of the bottom external structure of the present utility model;
[0021] Figure 3 It is a schematic diagram of the structure of the clamping and flipping mechanism of the present utility model;
[0022] Figure 4 It is a schematic diagram of the disassembled structure of the clamping component of the present utility model;
[0023] Figure 5 This is a schematic diagram of the disassembly structure of the flipping component of the present utility model;
[0024] Figure 6 This is a schematic diagram of the disassembly structure of the dust collection mechanism of the present utility model.
[0025] In the figure: 1, operating table; 2, support leg; 3, clamping and flipping mechanism; 31, clamping component; 311, motor base 1; 312, first motor; 313, bidirectional screw; 314, movable plate; 315, first connecting column; 316, mounting frame; 317, positioning column; 318, first spring; 32, flipping component; 321, motor base 2; 322, second motor; 323, second connecting column; 324, special-shaped block; 325, sub-rotating disk; 4, movable frame; 5, grinding equipment; 6, dust collection mechanism; 61, collection box; 62, motor base 3; 63, third motor; 64, impeller; 65, connecting pipe; 66, dust suction head. Detailed implementation manners
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0027] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Embodiment 1:
[0028] Please refer to Figures 1-5 , the present utility model provides a technical solution: an analyzer isolation valve production and grinding processing device, including an operating table 1, support legs 2 are fixedly installed at the bottom of the operating table 1, a clamping and flipping mechanism 3 is movably arranged on the top of the operating table 1, a movable frame 4 is slidably installed on the top of the operating table 1, a grinding device 5 is movably arranged on the top of the movable frame 4, and a dust collection mechanism 6 is movably arranged at the bottom of the operating table 1.
[0029] The clamping and flipping mechanism 3 includes a clamping component 31 and a flipping component 32, and the clamping component 31 is arranged outside the flipping component 32.
[0030] Furthermore, the clamping component 31 includes a first motor base 311 which is fixedly installed on the left side of the operating table 1. A first motor 312 is fixedly installed inside the first motor base 311. A bidirectional screw 313 is fixedly installed on the output shaft of the first motor 312. A movable plate 314 is threadedly installed outside the bidirectional screw 313. A first connecting column 315 is rotatably installed inside the movable plate 314. An installation frame 316 is fixedly installed on the side of the first connecting column 315 away from the movable plate 314. A positioning column 317 is slidably installed inside the installation frame 316. A first spring 318 is fixedly installed inside the first connecting column 315, which is convenient for stably clamping analyzers isolation valves with different size specifications and avoiding the problem of poor grinding effect caused by the random shaking of the isolation valve during the grinding process.
[0031] Furthermore, there are two groups of movable plates 314 which are symmetrically arranged outside the bidirectional screw 313. One side of the first spring 318 close to the positioning column 317 is fixedly installed with the positioning column 317, and the side of the first spring 318 away from the positioning column 317 is fixedly installed inside the installation frame 316, which is convenient for stably clamping isolation valves with different shapes.
[0032] Furthermore, the flipping component 32 includes a second motor base 321 and a split turntable 325. The second motor base 321 is fixedly installed outside the movable plate 314. A second motor 322 is fixedly installed inside the second motor base 321. A second connecting column 323 is fixedly installed on the output shaft of the second motor 322. A special-shaped block 324 is fixedly installed on the side of the second connecting column 323 away from the second motor 322. The split turntable 325 is fixedly installed on the side of the installation frame 316 close to the movable plate 314, which is convenient for flipping the clamped isolation valve according to the actual grinding situation to realize grinding processing of different end faces.
[0033] Furthermore, through holes are opened at the corresponding positions of the movable plate 314 and the second connecting column 323. The second connecting column 323 passes through the through holes, and the special-shaped block 324 is slidably installed with the split turntable 325, which is convenient for realizing the flipping effect of the isolation valve. Embodiment 2:
[0034] Please refer to Figure 6, and combined with Example 1, it is further obtained that the dust collection mechanism 6 includes a collection frame 61, the collection frame 61 is fixedly installed at the bottom of the operating table 1, a motor seat 3 62 is fixedly installed on the right side of the collection frame 61, a third motor 63 is fixedly installed on the top of the motor seat 3 62, an impeller 64 is fixedly installed on the output shaft of the third motor 63, a connecting pipe 65 is fixedly installed on the back of the collection frame 61, and a dust suction head 66 is fixedly installed on the side of the connecting pipe 65 away from the collection frame 61, which can collect the dust generated during the grinding process to prevent the dust from being scattered at will and posing a threat to the operating environment and personnel health.
[0035] Furthermore, connecting holes are opened at corresponding positions of the collecting frame 61 and the connecting pipe 65, and the connecting pipe 65 passes through the connecting holes. Mounting grooves are opened at corresponding positions of the movable frame 4, the connecting pipe 65 and the dust collector head 66, and the dust collector head 66 is fixedly installed inside the mounting groove to improve the dust absorption effect during grinding.
[0036] In actual operation, when the device is used, the analyzer isolation valve to be polished is first placed on the top of the operating table 1, and then the first motor 312 is turned on to drive the bidirectional screw 313 to rotate, so that the two sets of movable plates 314 are set close to each other. When the positioning column 317 contacts the isolation valve, it will drive the first spring 318 at the corresponding position to shrink, so that under the continuous rotation of the bidirectional screw 313, the two ends of the isolation valve will be effectively fixed to avoid the isolation valve from moving randomly during the polishing process. After clamping, the first motor 312 is turned off, and then according to the polishing position, the movable frame 4 is pulled, and the polishing equipment 5 is operated to polish the isolation valve. The dust collector 66 will move accordingly with the movement of the movable frame 4. While polishing, the third motor is turned on. The machine 63 drives the impeller 64 to rotate and generates suction. The dust generated during the grinding process can be collected through the connecting pipe 65 and the dust suction head 66 to prevent the dust from being scattered randomly and threatening the operating environment and personnel health. After grinding one side, when other positions need to be polished, the second motor 322 is turned on without changing the clamping state to drive the second connecting column 323 to rotate, so that the set special-shaped block 324 slides inside the sub-rotating disk 325, thereby driving the sub-rotating disk 325 to rotate, so that the set installation frame 316 rotates, driving the isolation valve to rotate, and when reaching the position to be polished, the second motor 322 is turned off to make the special-shaped block 324 form a card connection with the inside of the sub-rotating disk 325, complete the locking of the flip angle, and improve the grinding efficiency.
[0037] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the said element.
Claims
1. An analyzer isolation valve production and grinding processing device, comprising an operating table (1), characterized in that: The bottom of the operating table (1) is fixedly provided with a support leg (2); the top of the operating table (1) is movably provided with a clamping and flipping mechanism (3); the top of the operating table (1) is slidably provided with a movable frame (4); the top of the movable frame (4) is movably provided with a grinding device (5); and the bottom of the operating table (1) is movably provided with a dust collecting mechanism (6); The clamping and flipping mechanism (3) comprises a clamping component (31) and a flipping component (32); the clamping component (31) is arranged outside the flipping component (32).
2. The analyzer isolation valve production and grinding processing device according to claim 1 is characterized by: The clamping assembly (31) comprises a motor seat (311) which is fixedly mounted on the left side of the operating table (1); a first motor (312) is fixedly mounted inside the motor seat (311); a bidirectional screw (313) is fixedly mounted on the output shaft of the first motor (312); a movable plate (314) is threadedly mounted on the outer surface of the bidirectional screw (313); a first connecting column (315) is rotatably mounted inside the movable plate (314); a mounting frame (316) is fixedly mounted on the side of the first connecting column (315) away from the movable plate (314); a positioning column (317) is slidably mounted inside the mounting frame (316); and a first spring (318) is fixedly mounted inside the first connecting column (315).
3. The production and grinding device for an analyzer isolation valve according to claim 2 is characterized in that: The movable plates (314) are provided in two groups, and the two groups of movable plates (314) are symmetrically arranged outside the bidirectional screw (313); the first spring (318) is fixedly installed with the positioning column (317) on the side close to the positioning column (317), and the first spring (318) is fixedly installed with the inside of the installation frame (316) on the side away from the positioning column (317).
4. The analyzer isolation valve production and grinding processing device according to claim 1 is characterized in that: The flip assembly (32) comprises a second motor base (321) and a sub-turntable (325); the second motor base (321) is fixedly mounted on the outside of the movable plate (314); a second motor (322) is fixedly mounted inside the second motor base (321); a second connecting column (323) is fixedly mounted on the output shaft of the second motor (322); a special-shaped block (324) is fixedly mounted on the side of the second connecting column (323) away from the second motor (322); and the sub-turntable (325) is fixedly mounted on the side of the mounting frame (316) close to the movable plate (314).
5. The production and grinding device for an analyzer isolation valve according to claim 4 is characterized in that: Through holes are provided at positions corresponding to the movable plate (314) and the second connecting column (323); the second connecting column (323) passes through the through holes; and the special-shaped block (324) and the sub-turntable (325) are slidably mounted.
6. The analyzer isolation valve production and grinding processing device according to claim 1 is characterized by: The dust collection mechanism (6) comprises a collection frame (61), the collection frame (61) being fixedly mounted on the bottom of the operating table (1), a motor seat three (62) being fixedly mounted on the right side of the collection frame (61), a third motor (63) being fixedly mounted on the top of the motor seat three (62), an impeller (64) being fixedly mounted on the output shaft of the third motor (63), a connecting pipe (65) being fixedly mounted on the back of the collection frame (61), and a dust collector head (66) being fixedly mounted on the side of the connecting pipe (65) away from the collection frame (61).
7. The analyzer isolation valve production and grinding processing device according to claim 6 is characterized by: The collecting frame (61) and the connecting pipe (65) are provided with connecting holes at positions corresponding to each other, the connecting pipe (65) passes through the connecting holes, the movable frame (4) and the connecting pipe (65) and the dust collector head (66) are provided with mounting grooves at positions corresponding to each other, and the dust collector head (66) is fixedly mounted inside the mounting groove.
Citation Information
Patent Citations
Valve body grinding device
CN210616033U