Intelligent robot maintenance auxiliary device

Abstract

The utility model relates to the field of small and medium-sized mechanical arms, and particularly provides an intelligent robot maintenance auxiliary device. The auxiliary mechanism comprises the auxiliary mechanism body, the mechanical arm is arranged on the inner side of the auxiliary mechanism body, the auxiliary mechanism body comprises the installation base, the auxiliary mechanism body is arranged, the first air cylinder, the first connecting frame and the second connecting frame are ingeniously combined, and therefore the mechanical arm can be maintained at different heights; according to the mechanical arm hoisting device, the maintenance flexibility and convenience are remarkably improved, the problem that an existing hoisting method is not flexible enough is effectively solved, meanwhile, through cooperative work of a second air cylinder and a clamp, the stability and safety of a mechanical arm in the maintenance process are guaranteed, and the defects that an existing hoisting method is low in positioning precision and has potential safety hazards are overcome; by arranging the reinforcing rods, the structural stability and the bearing capacity of the device are further enhanced, the structure is simplified, and the maintenance difficulty and cost are reduced.

Description

Technical Field

[0001] The utility model relates to the field of medium and small-sized robotic arms, and particularly to an intelligent robot maintenance assistance device. Background Art

[0002] Existing servo motor assembly lines mainly use intelligent robots to process servo motors. These devices are mainly medium and small-sized robots, which play a key role in the assembly process of servo motors with their flexibility and efficiency. They are installed on the top of intelligent vehicles. Through the movement and positioning functions of the intelligent vehicles, they can quickly and accurately reach the processing positions of servo motors, thus greatly improving the assembly efficiency of servo motors and the automation level of the production line. This assembly method combining intelligent robots and intelligent vehicles not only improves production efficiency but also reduces the complexity and labor intensity of manual operations.

[0003] The inventor of this application found the following problems in the practical use process:

[0004] At present, before the existing medium and small-sized robotic arms are installed on intelligent vehicles, they need to be overhauled or repaired and debugged, and then they can be installed on intelligent vehicles. In this process, the medium and small-sized robotic arms are mainly lifted by hanging or hoisting methods, and then it is convenient to overhaul, repair, and install the medium and small-sized robotic arms subsequently. However, these methods often use fixed hoisting points or trajectories, resulting in inflexible movement and positioning of the robotic arms in three-dimensional space. At the same time, due to the lack of a precise control system, large deviations may occur during the hoisting process, affecting the accurate installation and overhaul of the robotic arms. In addition, the structures of traditional hanging or hoisting devices may be relatively complex and difficult to maintain. More importantly, if set unreasonably or operated improperly, it may lead to safety accidents such as the falling of the robotic arm during hoisting. Finally, these methods may not be able to meet the hoisting requirements of different models and sizes of small robotic arms and lack sufficient adaptability.

[0005] Therefore, it is necessary to provide an intelligent robot maintenance assistance device to solve the above technical problems. Summary of the Utility Model

[0006] The technical problem to be solved by the utility model is to provide an intelligent robot maintenance assistance device for the above-mentioned defects of the prior art. The device aims to improve the flexibility of the movement and positioning of the robotic arm in three-dimensional space, reduce the deviation during hoisting by introducing a precise control system to ensure the accurate installation and overhaul of the robotic arm. At the same time, optimize the device structure, simplify the maintenance process, and enhance its safety and adaptability to meet the hoisting requirements of different models and sizes of small robotic arms.

[0007] To achieve the above object, the technical solution of the present utility model is: an intelligent robot maintenance assistance device, including an auxiliary mechanism, a robotic arm is arranged inside the auxiliary mechanism, the auxiliary mechanism includes a mounting base, first cylinders are arranged on both sides of the top of the mounting base, a first connecting frame is installed on the top of the first cylinders, a second connecting frame is arranged at the bottom of the first connecting frame, and a second cylinder is arranged at the bottom of the second connecting frame;

[0008] A clamp is installed at the output end of the second cylinder, and the inner sides of the clamp are clamped to the joint positions on both sides of the robotic arm.

[0009] By adopting the above technical solution, through the combination of the auxiliary mechanism and the robotic arm, stable support and flexible operation of the robotic arm are achieved. The combined setting of the mounting base, the first cylinders, the first connecting frame, the second connecting frame and the second cylinder enables the robotic arm to be lifted and clamped, facilitating maintenance operations.

[0010] Furthermore, a reinforcing rod is arranged inside the second connecting frame, and both ends of the reinforcing rod are respectively connected to the first connecting frame, the second connecting frame and the second cylinder. The reinforcing rod, the first connecting frame and the second cylinder form a triangular structure.

[0011] By adopting the above technical solution, the arrangement of the reinforcing rod forms a triangular structure among the first connecting frame, the second connecting frame and the second cylinder. This structure is more stable and can bear greater force, thereby improving the load-bearing capacity and service life of the entire auxiliary device.

[0012] Furthermore, the first cylinder is used to lift the robotic arm, and the second cylinder is used to drive the clamp to clamp the robotic arm.

[0013] By adopting the above technical solution, the first cylinder is used to lift the robotic arm to a height convenient for maintenance; the second cylinder is used to drive the clamp to clamp the robotic arm to ensure the stability of the robotic arm during maintenance.

[0014] Furthermore, a push frame is arranged at the rear ends of the two first cylinders, and a plurality of pulleys are arranged at the bottom of the mounting base. The push frame and the pulleys are used to promote the movement of the auxiliary mechanism.

[0015] By adopting the above technical solution, the movement flexibility of the auxiliary mechanism is improved. The arrangement of the push frame and the pulleys enables the auxiliary mechanism to move easily, adapt to different maintenance scenarios, and improves the flexibility and applicability of the equipment.

[0016] Furthermore, a sensing mechanism is arranged at the top of the clamp. The sensing mechanism includes a Hall sensor, and the Hall sensor is detachably connected to the clamp.

[0017] By adopting the above technical solution, a sensing mechanism is arranged on the top of the clamp, and the sensing mechanism includes a Hall sensor, and the Hall sensor is detachably connected to the clamp.

[0018] It is further configured that sensing patches are adhered to the joints on both sides of the mechanical arm, and the sensing patches sense the Hall sensors.

[0019] By adopting the above technical solution, the phase sensing setting of the sensing patch and the Hall sensor realizes non-contact position detection, avoiding the wear and inaccurate positioning problems that may be caused by traditional contact detection.

[0020] It is further arranged that the sensor mechanism is used to drive the second cylinder, and the sensor mechanism is used to accurately ensure that the clamp is clamped at the joints on both sides of the robot arm.

[0021] By adopting the above technical solution, the sensing mechanism is not only used to drive the second cylinder, but also ensures that the clamp can be accurately clamped at the joints on both sides of the robotic arm, thereby improving the accuracy and safety of the maintenance process.

[0022] It is further provided that a third cylinder is provided at the top rear end of the mounting seat, and a third connecting frame is provided at the top of the third cylinder.

[0023] By adopting the above technical solution, the provision of the third cylinder and the third connecting frame enables the auxiliary mechanism to provide additional supporting force for the robotic arm, thereby enhancing the stability of the robotic arm during the maintenance process.

[0024] It is further provided that a third cylinder is provided at the top rear end of the mounting seat, and a third connecting frame is provided at the top of the third cylinder.

[0025] By adopting the above technical solution, the provision of the third cylinder and the third connecting frame enables the auxiliary mechanism to provide additional supporting force for the robotic arm, thereby enhancing the stability of the robotic arm during the maintenance process.

[0026] It is further configured that a traction rope seat is provided at the bottom of the third connecting frame, and a plurality of traction ropes are installed at the bottom of the traction rope seat. The plurality of traction ropes are respectively bound to various parts of the robotic arm, and the third cylinder, the traction rope seat and the traction rope are used to prevent the robotic arm from falling.

[0027] By adopting the above technical solution, the combination of the third cylinder, the traction rope seat and the traction rope constitutes a multiple safety protection system, which provides both pneumatic support and physical restraint, ensuring the absolute safety of the robotic arm during the maintenance process and providing a safer working environment for maintenance personnel.

[0028] Compared with the related art, the intelligent robot maintenance auxiliary device provided by the utility model has the following beneficial effects:

[0029] The utility model provides an intelligent robot maintenance auxiliary device. By setting an auxiliary mechanism, the combination of the first cylinder with the first connecting frame and the second connecting frame enables the robotic arm to perform maintenance at different heights, increasing the flexibility and convenience of maintenance, and solving the problem that the existing hoisting method is not flexible enough. At the same time, the coordinated operation of the second cylinder and the fixture ensures the stability and safety of the robotic arm during maintenance, solving the problems of low positioning accuracy and potential safety hazards in the existing hoisting method. In addition, the setting of the strengthening rod strengthens the connection between the first connecting frame, the second connecting frame and the second cylinder, improves the stability and load-bearing capacity of the entire auxiliary device, simplifies the structure, and reduces the difficulty and cost of maintenance. In summary, the intelligent robot maintenance auxiliary device effectively improves the flexibility, positioning accuracy, safety and adaptability of maintenance, bringing significant convenience and benefits to the maintenance work of medium and small robotic arms;

[0030] The utility model provides an intelligent robot maintenance auxiliary device. By setting a pushing frame, a pulley, a third cylinder and a third connecting frame, the setting of the pushing frame and the pulley significantly improves the moving flexibility of the auxiliary mechanism, solves the problem of inconvenient movement of traditional hoisting equipment, and enables it to better adapt to various maintenance scenarios. The combination of the sensing mechanism and the Hall sensor realizes real-time monitoring, improves the positioning accuracy and safety during maintenance. The cooperation of the induction patch and the Hall sensor realizes non-contact position detection, improving the accuracy and reliability of detection. The third cylinder and the third connecting frame provide additional support force for the robotic arm, enhancing the stability and effectively preventing accidental falling. The combination of the traction rope seat and the traction rope provides physical restraint, further improving the safety during maintenance. In summary, these settings together constitute a multiple safety protection system, ensuring the absolute safety of the robotic arm during maintenance and providing a safer working environment for maintenance personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0032] Figure 2 is a partial three-dimensional structural schematic diagram of the auxiliary mechanism of the present utility model;

[0033] Figure 3 is a partial rear three-dimensional structural schematic diagram of the auxiliary mechanism of the present utility model;

[0034] Figure 4 is the present utility model Figure 1 The enlarged structural schematic diagram at position A in.

[0035] Reference numerals in the figure: 1, auxiliary mechanism; 101, mounting base; 102, pulley; 103, push frame; 104, first cylinder; 105, first connecting frame; 106, second connecting frame; 107, second cylinder; 108, fixture; 109, reinforcing rod; 110, third cylinder; 111, third connecting frame; 112, towing rope seat; 2, robotic arm; 3, sensing mechanism; 301, Hall sensor; 302, induction patch. Detailed implementation

[0036] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. The typical embodiments of the present invention are shown in the drawings.

[0037] Embodiment 1:

[0038] As Figures 1 - 4 shown, an intelligent robot maintenance auxiliary device of the present invention includes an auxiliary mechanism 1. A robotic arm 2 is arranged inside the auxiliary mechanism 1. The auxiliary mechanism 1 includes a mounting base 101. First cylinders 104 are arranged on both sides of the top of the mounting base 101. A first connecting frame 105 is installed at the top of the first cylinder 104. A second connecting frame 106 is arranged at the bottom of the first connecting frame 105. A second cylinder 107 is arranged at the bottom of the second connecting frame 106; A fixture 108 is installed at the output end of the second cylinder 107. The inner sides of the fixture 108 are clamped to the joint positions on both sides of the robotic arm 2. Through the combination of the auxiliary mechanism 1 and the robotic arm 2, stable support and flexible operation of the robotic arm are achieved. Specifically, the combined setting of the mounting base 101, the first cylinder 104, the first connecting frame 105, the second connecting frame 106 and the second cylinder 107 enables the robotic arm 2 to be lifted and clamped, thus facilitating maintenance operations.

[0039] As Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 shown, a reinforcing rod 109 is arranged inside the second connecting frame 106. Both ends of the reinforcing rod 109 are respectively connected to the first connecting frame 105, the second connecting frame 106 and the second cylinder 107. The reinforcing rod 109, the first connecting frame 105 and the second cylinder 107 form a triangular structure. By arranging the reinforcing rod 109 inside the second connecting frame 106 and connecting both ends thereof to the first connecting frame 105, the second connecting frame 106 and the second cylinder 107 respectively, a triangular structure is formed. This structure is more stable and can withstand greater forces, thereby improving the load-bearing capacity and service life of the entire auxiliary device.

[0040] As Figure 1 、 Figure 4As shown in the figure, the first cylinder 104 is used to lift the robotic arm 2, and the second cylinder 107 is used to drive the clamp 108 to clamp the robotic arm 2. The first cylinder 104 is used to lift the robotic arm 2 to a height convenient for maintenance; the second cylinder 107 is used to drive the clamp 108 to clamp the robotic arm 2 to ensure that the robotic arm remains stable during maintenance. Such a setting improves the convenience and safety of maintenance operations.

[0041] As Figure 1 、 Figure 4 shown in the figure, a push frame 103 is provided at the rear ends of the two first cylinders 104, and a plurality of pulleys 102 are provided at the bottom of the mounting seat 101. The push frame 103 and the pulleys 102 are used to promote the movement of the auxiliary mechanism 1. By providing the push frame 103 at the rear ends of the two first cylinders 104 and a plurality of pulleys 102 at the bottom of the mounting seat 101, the auxiliary mechanism 1 can move easily to adapt to different maintenance scenarios. Such a setting improves the flexibility and applicability of the equipment.

[0042] As Figure 1 、 Figure 4 shown in the figure, a sensing mechanism 3 is provided at the top of the clamp 108. The sensing mechanism 3 includes a Hall sensor 301, and the Hall sensor 301 is detachably connected to the clamp 108. By providing the sensing mechanism 3 at the top of the clamp 108 and including the Hall sensor 301, the clamping state of the clamp 108 can be monitored in real time. Such a setting improves the positioning accuracy and safety during maintenance.

[0043] As Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 shown in the figure, induction patches 302 are adhered to the joints on both sides of the robotic arm 2, and the induction patches 302 are inductive with the Hall sensor 301. By adhering the induction patches 302 to the joints on both sides of the robotic arm 2 and making them inductive with the Hall sensor 301, non-contact position detection is achieved. Such a setting avoids the problems of wear and inaccurate positioning that may be caused by traditional contact detection.

[0044] As Figure 1 、 Figure 2 shown in the figure, the sensing mechanism 3 is used to drive the second cylinder 107. The sensing mechanism 3 is used to accurately ensure that the clamp 108 clamps at the joints on both sides of the robotic arm 2. The sensing mechanism 3 not only drives the second cylinder 107 but also ensures that the clamp 108 can accurately clamp at the joints on both sides of the robotic arm 2. Such a setting improves the accuracy and safety of the maintenance process.

[0045] Embodiment 2:

[0046] As Figure 1 、 Figure 2As shown in the figure, a third cylinder 110 is provided at the rear end of the top of the mounting base 101, and a third connecting frame 111 is provided at the top of the third cylinder 110. By providing the third cylinder 110 at the rear end of the top of the mounting base 101 and providing the third connecting frame 111 at its top, the auxiliary mechanism 1 can provide additional supporting force for the robotic arm 2, and such a setting enhances the stability of the robotic arm during the maintenance process.

[0047] As Figure 1 , Figure 2 shown in the figure, a towing rope seat 112 is provided at the bottom of the third connecting frame 111, and multiple towing ropes are installed at the bottom of the towing rope seat 112. The multiple towing ropes are respectively tied to various parts of the robotic arm 2. By providing the towing rope seat 112 at the bottom of the third connecting frame 111 and installing multiple towing ropes at its bottom and tying them to various parts of the robotic arm 2 respectively, such a setting enables the robotic arm 2 to be firmly tied to the auxiliary mechanism 1 during the maintenance process, preventing the robotic arm from falling due to unexpected situations.

[0048] As Figure 1 , Figure 2 shown in the figure, the third cylinder 110, the towing rope seat 112 and the towing ropes are used to prevent the robotic arm 2 from falling. Through the combination of the third cylinder 110, the towing rope seat 112 and the towing ropes, a multiple safety protection system is formed. This system provides both pneumatic support and physical restraint, ensuring the absolute safety of the robotic arm 2 during the maintenance process and providing a safer working environment for the maintenance personnel.

[0049] During implementation, first, the robotic arm 2 needs to be placed at the preset position of the auxiliary mechanism 1 to ensure that the joints on both sides of the robotic arm 2 are aligned with the fixture 108. Then, through the combination of the pushing frame 103 and the pulley 102, the auxiliary mechanism 1 can be easily moved to adapt to different maintenance scenarios;

[0050] At this time, the first cylinder 104 can be started first to lift the robotic arm 2 to an appropriate height for maintenance operations. Then, when the robotic arm 2 is lifted to an appropriate position, the second cylinder 107 is started to drive the fixture 108 to clamp the joints on both sides of the robotic arm 2. The setting inside the fixture 108 can ensure a tight connection with the joints on both sides of the robotic arm 2 to provide stable support. At the same time, the sensing mechanism 3 starts to work. The Hall sensor 301 senses the induction patch 302 at the joints on both sides of the robotic arm 2 to achieve real-time monitoring. The sensing mechanism 3 can accurately detect the relative position or state between the fixture 108 and the robotic arm 2, improving the positioning accuracy and safety during the maintenance process;

[0051] After that, the third cylinder 110 is started, and the supporting force is transmitted to the robotic arm 2 through the third connecting frame 111, enhancing the stability of the robotic arm during the maintenance process. Multiple towing ropes at the bottom of the towing rope seat 112 are respectively tied to various parts of the robotic arm 2, providing additional physical restraint. This setting further prevents the robotic arm 2 from falling due to unexpected situations during the maintenance process, improving the safety of the maintenance process. After the maintenance is completed, first release the clamping of the robotic arm 2 by the fixture 108, and then lower the first cylinder 104 to place the robotic arm 2 back in place or on the intelligent vehicle.

[0052] The advantages of this technical solution in practical applications include but are not limited to the following points:

[0053] 1. By setting up the auxiliary mechanism, the combination of the first cylinder with the first connecting frame and the second connecting frame enables the robotic arm to be maintained at different heights.

[0054] 2. The coordinated operation of the second cylinder and the fixture ensures the stability of the robotic arm during the maintenance process. At the same time, the cooperation of the induction patch and the Hall sensor realizes non-contact position detection, improving the accuracy and reliability of the detection.

[0055] 3. The setting of the strengthening rod strengthens the connection between various components, improves the stability and load-bearing capacity of the entire auxiliary device, and reduces the need for complex maintenance.

[0056] 4. By setting up the push frame, pulleys, etc., the moving ability of the auxiliary mechanism is significantly improved, enabling it to better adapt to various maintenance scenarios.

Claims

1. An intelligent robot maintenance auxiliary device, characterized in that: The auxiliary mechanism (1) comprises a mechanical arm (2) arranged inside the auxiliary mechanism (1), the auxiliary mechanism (1) comprises a mounting seat (101), first cylinders (104) are arranged on both sides of the top of the mounting seat (101), a first connecting frame (105) is installed on the top of the first cylinder (104), a second connecting frame (106) is arranged at the bottom of the first connecting frame (105), and a second cylinder (107) is arranged at the bottom of the second connecting frame (106); A clamp (108) is installed at the output end of the second cylinder (107), and the inner side of the clamp (108) is clamped with the joints on both sides of the mechanical arm (2).

2. The intelligent robot maintenance auxiliary device according to claim 1, characterized in that: A reinforcing rod (109) is arranged on the inner side of the second connecting frame (106), and two ends of the reinforcing rod (109) are respectively connected to the first connecting frame (105), the second connecting frame (106) and the second cylinder (107), and the reinforcing rod (109), the first connecting frame (105) and the second cylinder (107) form a triangular structure.

3. The intelligent robot maintenance auxiliary device according to claim 1, characterized in that: The first cylinder (104) is used to lift the robot arm (2), and the second cylinder (107) is used to drive the clamp (108) to clamp the robot arm (2).

4. The intelligent robot maintenance auxiliary device according to claim 1, characterized in that: A pushing frame (103) is provided at the rear ends of the two first cylinders (104), and a plurality of pulleys (102) are provided at the bottom of the mounting seat (101). The pushing frame (103) and the pulleys (102) are used to cause the auxiliary mechanism (1) to move.

5. The intelligent robot maintenance auxiliary device according to claim 1, characterized in that: A sensing mechanism (3) is arranged on the top of the clamp (108), wherein the sensing mechanism (3) comprises a Hall sensor (301), and the Hall sensor (301) is detachably connected to the clamp (108).

6. The intelligent robot maintenance auxiliary device according to claim 1, characterized in that: Induction patches (302) are adhered to the joints on both sides of the mechanical arm (2), and the induction patches (302) sense the Hall sensors (301).

7. The intelligent robot maintenance auxiliary device according to claim 5, characterized in that: The sensor mechanism (3) is used to drive the second cylinder (107), and the sensor mechanism (3) is used to accurately ensure that the clamp (108) clamps the joints on both sides of the robot arm (2).

8. The intelligent robot maintenance auxiliary device according to claim 1, characterized in that: A third cylinder (110) is arranged at the top rear end of the mounting seat (101), and a third connecting frame (111) is arranged at the top of the third cylinder (110).

9. The intelligent robot maintenance auxiliary device according to claim 8, characterized in that: A traction rope seat (112) is provided at the bottom of the third connecting frame (111), and a plurality of traction ropes are installed at the bottom of the traction rope seat (112), and the plurality of traction ropes are respectively bound to various locations of the mechanical arm (2).

10. The intelligent robot maintenance auxiliary device according to claim 8, characterized in that: The third cylinder (110), the traction rope seat (112) and the traction rope are used to prevent the mechanical arm (2) from falling.

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