Simple and small prefabricated part transmission vibration table

By designing a simple and small prefabricated vibration table, combining transmission, filling and vibration functions, the problem of integration of infusion and vibration in prefabricated parts production is solved, an efficient and automated production process is achieved, and the quality and production efficiency of prefabricated parts are improved.

CN222920791UActive Publication Date: 2025-05-30CHINA RAILWAY NO 5 ENG GRP MECHANICAL ENG +1
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Patent Information

Application Number
CN202421670593.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-05-30
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

In the production process of prefabricated parts, the lack of equipment that integrates filling and vibration leads to low production efficiency and reduced strength of prefabricated parts.

Method used

A simple small prefabricated transmission vibration table is designed, including transmission components, silo and vibration components. The transmission assembly realizes the transmission of the mold through the conveyor belt, the silo is used for concrete pouring, and the vibration assembly vibrates the mold during the transmission process to ensure compactness.

Benefits of technology

The production of prefabricated parts is automated, production efficiency is improved, the quality of prefabricated parts is ensured, and quality declines are avoided due to workers' laziness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a simple and small prefabricated part conveying vibration table which comprises a conveying assembly and a stock bin, and a vibration assembly used for vibrating the conveying assembly is arranged in the conveying assembly; the stock bin is arranged above the front end of the conveying direction of the conveying assembly, and the output end of the stock bin faces the conveying assembly. Automation of prefabricated part production is achieved, in the conveying process of the mold on the conveying assembly, after concrete pouring is completed through the stock bin, vibration compaction is achieved through the vibration assembly, the whole process is rapid and simple, and the prefabricated part production efficiency is effectively improved.
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Description

Technical Field

[0001] The present application relates to the technical field of prefabricated components, and particularly to a simple small prefabricated component transfer vibrating table. Background Art

[0002] Prefabricated components refer to steel, wood or concrete components prefabricated in a factory or on-site according to design specifications. During the construction of expressways, some small prefabricated components are often used to speed up the on-site construction progress. When manufacturing prefabricated components, first, concrete is poured into a mold, and then the mold is transported to a vibrating table for vibration to eliminate internal air bubbles. However, due to the lack of equipment that integrates pouring and vibration, the production efficiency of prefabricated components is low, and there may even be a phenomenon where workers are lazy and do not vibrate the prefabricated components, resulting in a reduction in the strength of the prefabricated components. Utility Model Content

[0003] Based on this, it is necessary to provide a simple small prefabricated component transfer vibrating table to overcome the defects in the above background art.

[0004] A simple small prefabricated component transfer vibrating table includes: a transfer component and a silo. A vibration component for vibrating the transfer component is provided inside the transfer component; the silo is arranged above the front end of the transfer component in the transfer direction, and its output end faces the transfer component.

[0005] As a preference of the simple small prefabricated component transfer vibrating table in the present utility model, the transfer component includes a first support and a conveyor belt. The first support is arranged along the mold transfer direction, and the conveyor belt is connected to the top of the first support through a drive shaft.

[0006] As a preference of the simple small prefabricated component transfer vibrating table in the present utility model, limiting rods are arranged on both sides of the conveyor belt. The limiting rods are arranged along the transfer direction of the conveyor belt and are connected to the first support through a second support.

[0007] As a preference of the simple small prefabricated component transfer vibrating table in the present utility model, a spraying component is arranged at the end of the first support close to the silo. It includes a spray head and a pressure booster. The spray head is connected to the first support through a third support, and its output end faces the conveyor belt. The pressure booster is arranged on one side of the first support and is connected to the input end of the spray head through a pipeline.

[0008] As a preference of the simple small prefabricated component transfer vibrating table in the present utility model, the silo includes a fourth support and a hopper. The lower part of the fourth support straddles the conveyor belt, and the hopper is arranged on the upper part of the fourth support, and its output end faces the conveyor belt.

[0009] As a preference of the simple small prefabricated component transfer vibrating table in the present utility model, the hopper is in a funnel shape, and a plurality of outlets are provided at its output end, and switches are arranged at the outlets.

[0010] As an optimization of the simple and small precast component transmission vibrating table in the present utility model, the vibration assembly includes a fifth bracket and a vibrator. The fifth bracket is arranged inside the conveyor belt and is disposed along the transmission direction of the conveyor belt. Its lower part is connected to the first bracket through an elastic member and a chain, and its top plate abuts against the conveyor belt. The vibrator is connected to the upper part of the fifth bracket through a connecting member, and its output end abuts against the conveyor belt.

[0011] Advantages of the present utility model:

[0012] The present utility model realizes the automation of precast component production. During the transmission of the mold on the transmission assembly, after the concrete is poured through the hopper, it is vibrated and compacted by the vibration assembly. The overall process is fast and simple, effectively improving the production efficiency of precast components and avoiding the decline in the quality of precast components caused by the laziness of workers. Description of the drawings

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0014] Figure 1 It is one of the three-dimensional structure diagrams of the vibrating table in the embodiment of the present application;

[0015] Figure 2 It is the second three-dimensional structure diagram of the vibrating table in the embodiment of the present application;

[0016] Figure 3 It is one of the structure diagrams of the connection part between the transmission assembly and the vibration assembly in the embodiment of the present application;

[0017] Figure 4 It is the second structure diagram of the connection part between the transmission assembly and the vibration assembly in the embodiment of the present application;

[0018] Explanation of the reference numerals in the drawings:

[0019] 1. Transmission assembly; 11. First bracket; 12. Conveyor belt; 13. Driving shaft;

[0020] 2. Hopper; 21. Fourth bracket; 22. Hopper;

[0021] 3. Vibration assembly; 31. Fifth bracket; 32. Vibrator; 33. Elastic member; 34. Chain;

[0022] 4. Limiting assembly; 41. Limiting rod; 42. Second bracket;

[0023] 5. Spraying assembly; 51. Spraying head; 52. Pressurizer; 53. Third bracket; 54. Pipeline. Detailed implementation manners

[0024] To make the above objects, features, and advantages of the present application more apparent and understandable, the following will describe the detailed implementation manners of the present application with reference to the accompanying drawings. Many specific details are set forth in the following description to fully understand the present application. However, the present application can be implemented in many other ways different from those described herein. Those skilled in the art can make similar improvements without departing from the connotation of the present application. Therefore, the present application is not limited by the specific embodiments disclosed below.

[0025] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present application.

[0026] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present application, "a plurality" means at least two, such as two, three, etc., unless otherwise specifically and clearly defined.

[0027] In the present application, unless otherwise clearly specified and limited, the terms "install", "connect", "connection", "fix", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. It can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0028] In this application, unless otherwise clearly defined and limited, the first feature being "on" or "under" the second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "beneath" and "underneath" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the horizontal height of the first feature is less than that of the second feature.

[0029] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are only for the purpose of illustration and do not represent the only implementation.

[0030] Embodiment

[0031] This embodiment provides a simple and small prefabricated part transfer vibrating table, as Figure 1 and Figure 2 shown, including a transfer component 1, a silo 2 and a vibration component 3. The transfer component 1 is used to transfer the mold from one end of its top to the other end. The silo 2 is arranged above the front end in the transfer direction of the transfer component 1, and its output end faces the transfer component 1. The vibration component 3 is arranged inside the transfer component 1 to vibrate the transfer component 1. During the movement of the mold on the transfer component 1, the silo fills it. During the subsequent transfer process, the vibration component 3 vibrates the transfer component 1 to drive the mold 2 to vibrate and compact.

[0032] In this embodiment, the transfer component 1 includes a first bracket 11 and a conveyor belt 12. The first bracket 11 is in a long strip shape, its bottom is connected to the ground, and its top is connected to the conveyor belt 12 through a drive shaft 13. The conveyor belt 12 is arranged along the axial direction of the first bracket 11. The rotation of the drive shaft 13 drives the rotation of the conveyor belt 12, thereby transferring the mold from one end of the first bracket 11 to the other end.

[0033] In this embodiment, limiting components 4 are provided on both sides of the conveyor belt 12 to prevent the mold from falling during the vibration transmission process. The limiting components 4 include limiting rods 41. The limiting rods 41 are arranged on both sides of the conveyor belt 12 and are disposed along the transmission direction of the conveyor belt 12. The distance between a pair of limiting rods 41 is an integer multiple of the width or length side of the mold, so as to facilitate the fixed limiting of the mold. The limiting rods 41 are fixedly connected to the first bracket 11 through second brackets 42. A plurality of the second brackets 42 are arranged at intervals along the axial direction of the conveyor belt 12.

[0034] In this embodiment, a spraying component 5 is provided at the end of the first bracket 11 close to the silo 2. The spraying component 5 is used to spray a release agent into the mold. The spraying component 5 includes a spray head 51 and a pressure booster 52. The spray head 51 is a wide-angle spray head, and a plurality of the spray heads 51 are provided. The spray heads 51 are connected to the first bracket 11 through third brackets 53, and their output ends face the conveyor belt 12. The pressure booster 52 is arranged on one side of the first bracket 11 and is connected to the input ends of the spray heads 51 through pipelines 54. After the release agent is pressurized by the pressure booster 52, it enters the spray heads 51 through the pipelines 54 for spraying.

[0035] In this embodiment, the silo 2 includes a fourth bracket 21 and a hopper 22. The fourth bracket 21 is a portal frame, and its lower part straddles the conveyor belt 12. The hopper 22 is arranged on the upper part of the fourth bracket 21, and its output end faces the conveyor belt 12. The hopper 22 is in a funnel shape, and a plurality of outlets arranged side by side are provided at its output end. The number of outlets is the same as the maximum number of molds that can be filled at one time, and a switch for controlling the opening and closing of the outlets is provided at the outlets.

[0036] As Figure 3 and Figure 4 shown, the vibration component 3 includes a fifth bracket 31 and a vibrator 32. The fifth bracket 31 is in a grid shape, and connecting legs are provided at its bottom. The fifth bracket 31 is arranged inside the conveyor belt 12 and is disposed along the transmission direction of the conveyor belt 12. Its lower part is connected to the first bracket 11 through an elastic member 33, which plays a role of active buffering during use. Its two ends are connected to the first bracket 11 through chains 34 to prevent misalignment during use. Its top plate abuts against the conveyor belt 12. The vibrator 32 is connected to the upper part of the fifth bracket 31 through a connecting member, and its output end abuts against the conveyor belt 12. When the vibrator 32 works, it drives the fifth bracket 31 to vibrate, thereby driving the mold transmitted on the conveyor belt 12 to vibrate.

[0037] The utility model realizes the integrated automation of precast component production. During the transmission process of the mold on the transmission component 1, after the concrete is poured through the silo 2, it is vibrated and compacted through the vibration component 3. The overall process is fast and simple, effectively improving the production efficiency of precast components and avoiding the problem of the decline in the quality of precast components caused by the laziness of workers.

[0038] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the various technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as falling within the scope described in this specification.

[0039] The above-described embodiments merely represent several implementation manners of the present application. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the patent application. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several modifications and improvements can still be made, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application shall be subject to the appended claims.

Claims

1. A simple small prefabricated part transmission vibration table, characterized in that: include: A transmission component (1) and a silo (2), wherein a vibration component (3) for vibrating the transmission component (1) is provided inside the transmission component (1); the silo (2) is arranged above the front end of the transmission component (1) in the transmission direction, and its output end faces the transmission component (1).

2. According to claim 1, the simple small preform transmission vibration table is characterized in that: The transmission component (1) comprises a first bracket (11) and a conveyor belt (12); the first bracket (11) is arranged along the mold transmission direction; and the conveyor belt (12) is connected to the top of the first bracket (11) via a driving shaft (13).

3. According to claim 2, the simple small preform transmission vibration table is characterized in that: Limiting assemblies (4) are provided on both sides of the conveyor belt (12), and include limiting rods (41). The limiting rods (41) are arranged along the transmission direction of the conveyor belt (12) and are connected to the first bracket (11) via a second bracket (42).

4. The simple small preform transmission vibration table according to claim 3 is characterized in that: A spray assembly (5) is provided at the end of the first bracket (11) close to the silo (2), and comprises a spray head (51) and a pressurizer (52). The spray head (51) is connected to the first bracket (11) via a third bracket (53), and its output end faces the conveyor belt (12). The pressurizer (52) is provided on one side of the first bracket (11), and is connected to the input end of the spray head (51) via a pipeline (54).

5. The simple small preform transmission vibration table according to claim 1 is characterized in that: The silo (2) comprises a fourth bracket (21) and a hopper (22), wherein the lower portion of the fourth bracket (21) is arranged across the conveyor belt (12), and the hopper (22) is arranged on the upper portion of the fourth bracket (21), with its output end facing the conveyor belt (12).

6. The simple small preform transmission vibration table according to claim 5 is characterized in that: The hopper (22) is funnel-shaped, and a plurality of outlets are provided at its output end, and switches are provided at the outlets.

7. The simple small preform transmission vibration table according to claim 1 is characterized in that: The vibration assembly (3) comprises a fifth bracket (31) and a vibrator (32); the fifth bracket (31) is arranged inside the conveyor belt (12) and arranged along the transmission direction of the conveyor belt (12); the lower part of the fifth bracket (31) is connected to the first bracket (11) via an elastic member (33) and a chain (34); the top plate of the fifth bracket abuts against the conveyor belt (12); the vibrator (32) is connected to the upper part of the fifth bracket (31) via a connecting member; the output end of the vibrator abuts against the conveyor belt (12).