Rubber internal mixer

Abstract

The utility model relates to the technical field of internal mixer equipment, in particular to a rubber internal mixer. The internal mixer mainly comprises a base, a discharging assembly, an internal mixing assembly, a feeding assembly and a pressing assembly. The discharging assembly is fixedly mounted in the base, the internal mixing assembly is fixedly connected through a mounting opening in the base, the feeding assembly is connected to the internal mixing assembly through a mounting opening in the upper end of the internal mixing assembly, a mounting opening of the pressing assembly is formed in the top of the feeding assembly, and hydraulic cylinder connectors are arranged at the left end and the right end of the feeding assembly. The material pressing assembly is fixedly connected to the feeding assembly and is composed of a support cover, a guide sliding block, a lower top bolt support, a lower top bolt rod and a hydraulic cylinder. Through reasonable design and connection of all the components, efficient and uniform material mixing is realized, the feeding operation is simplified, the material pressing function is enhanced, the safety and reliability of the equipment are improved, and meanwhile, the equipment is convenient to maintain and suitable for production of modern rubber products.

Description

Technical Field

[0001] The utility model relates to the technical field of internal mixer equipment, in particular to a rubber internal mixer. Background Art

[0002] Rubber internal mixer is an important equipment for rubber material processing and is widely used in the production process of rubber products. Its main function is to fully mix different types of rubber raw materials, additives, fillers, etc. through strong mixing to achieve uniform material mixing and good physical properties. The traditional rubber internal mixer is mainly composed of a mixing chamber, a rotor, a temperature control system and a transmission system. However, with the rapid development of the rubber products industry, higher requirements are placed on the performance and production efficiency of rubber internal mixers.

[0003] There are some problems in the design and use of existing rubber internal mixers. For example, during the feeding process, due to the characteristics of the material and the limitations of the equipment design, uneven feeding or blockage is prone to occur, resulting in unsatisfactory mixing effect. In addition, during the internal mixing process, the viscosity and density of the material will change. If the pressure device cannot effectively adjust the applied pressure, it may cause insufficient mixing or equipment damage. In the prior art, although some internal mixers use hydraulic pressure devices, their structural design is complex, the operation is inconvenient, and the maintenance cost is high.

[0004] Therefore, there is an urgent need for a new type of rubber internal mixer that can be optimized in structure to ensure uniform feeding and good mixing effect, and has the characteristics of easy operation, simple structure, and easy maintenance. Utility Model Content

[0005] In order to solve the above-mentioned technical problems, the purpose of the utility model is to provide a rubber internal mixer, which takes into account the coordination between various components to improve the overall performance and production efficiency of the equipment; by improving the design of the unloading component, the internal mixing component, the feeding component and the pressing component, the working efficiency and service life of the internal mixer can be effectively improved to meet the needs of modern rubber product production.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

[0007] A rubber internal mixer, comprising a base, a discharging assembly, an internal mixing assembly, a feeding assembly, and a pressing assembly;

[0008] A discharging assembly is fixedly arranged inside the base, and a mixing assembly installation port is arranged at the top of the base;

[0009] The unloading assembly is composed of a lower ejector bolt, a lower ejector bolt seat, a locking block and a driving shaft, which is fixedly installed inside the base and fixedly connects the lower ejector bolt to the mixing assembly;

[0010] The internal mixer assembly consists of an upper end cover, a lower end cover, a bearing seat and an internal mixer drive shaft. The lower end cover is fixedly connected to the base through the internal mixer assembly mounting port, and the upper end cover is provided with a feeding assembly mounting port.

[0011] The feeding assembly consists of a feeding hopper and a feeding port baffle, and is fixedly connected to the upper end of the internal mixer assembly through the feeding assembly mounting port. A feeding port is provided in the middle of the feeding assembly, and a switchable feeding port baffle is provided. The top is provided with a pressure feeding assembly mounting port, and the left and right ends are provided with hydraulic cylinder connectors.

[0012] The pressure feeding assembly consists of a support cover, a guide slider, a lower plug support, a lower plug rod and a hydraulic cylinder, and is fixedly connected to the feeding assembly through the pressure feeding assembly mounting port.

[0013] Preferably, the upper end of the lower plug is provided with an internal mixer assembly connection port, and the lower end is provided with a lower plug seat mounting port. It is fixedly connected to the internal mixer assembly through the internal mixer assembly connection port and fixedly connected to the lower plug seat through the lower plug seat mounting port.

[0014] Preferably, a rubber sheet and a backing plate are further provided between the lower plug and the lower plug seat, and springs are provided at the screw connection points to increase the connection strength. Two cushion blocks are provided between the lower plug seat and the locking block.

[0015] Preferably, the lower plug rod is fixedly connected to the middle of the top of the feeding hopper. The lower plug support is located on both sides of the lower plug rod and is also fixedly connected to the top of the feeding hopper. The top of the lower plug support is fixedly connected to the support cover.

[0016] Preferably, the top of the lower plug rod is fixedly connected to the guide slider and is located in the middle of the guide slider. Hydraulic cylinder mounting ports are provided at both ends of the guide slider. The hydraulic cylinder is fixedly connected through the hydraulic cylinder mounting ports, and the lower end of the hydraulic cylinder is fixedly connected to the hydraulic cylinder connector.

[0017] Due to the adoption of the above technical solution, the rubber internal mixer not only improves the efficiency and quality of internal mixing through optimized structural design and coordinated cooperation between components, but also has significant improvements in operation, maintenance and safety, and is suitable for the production of modern large-scale rubber products. Brief Description of the Drawings

[0018] Figure 1 Front view of the internal mixer.

[0019] Figure 2 Schematic diagram of the discharging assembly.

[0020] Figure 3 Partial view of the internal mixer. Detailed Description of the Preferred Embodiments

[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without creative efforts shall fall within the protection scope of the present application.

[0022] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.

[0023] At the same time, it should be noted that similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0024] A detailed description of the specific embodiments of the present invention will be given below in conjunction with the accompanying drawings.

[0025] As Figure 1 shown, a rubber internal mixer includes a base 1, a discharging assembly 2, a mixing assembly 3, a feeding assembly 4, and a pressing assembly 5.

[0026] As Figure 1 and 2 shown, a discharging assembly 2 is fixedly arranged inside the base 1, and a mixing assembly mounting port 101 is arranged at the top of the base 1; the discharging assembly 2 is composed of a lower plug 201, a lower plug seat 202, a locking block 203, and a driving shaft 204, and is fixedly installed inside the base 1 and fixedly connects the lower plug 201 with the mixing assembly 3. A mixing assembly connection port 205 is arranged at the upper end of the lower plug 201, and a lower plug seat mounting port 206 is arranged at the lower end. It is fixedly connected with the mixing assembly 3 through the mixing assembly connection port 205 and fixedly connected with the lower plug seat 202 through the lower plug seat mounting port 206. A rubber sheet 207 and a backing plate 208 are further arranged between the lower plug 201 and the lower plug seat 202, and springs are arranged at the screw connection parts to increase the connection strength. Two cushion blocks 209 are arranged between the lower plug seat 202 and the locking block 203.

[0027] As Figure 1 and 3As shown in the figure, the internal mixer assembly 3 is composed of an upper end cover 301, a lower end cover 302, a bearing seat 303 and an internal mixer drive shaft 304. The lower end cover 302 is fixedly connected to the base 1 through the internal mixer assembly mounting port 101. The upper end cover 301 is provided with a feed assembly mounting port 305. The feed assembly 4 is composed of a feed hopper 401 and a feed port baffle 402, and is fixedly connected to the upper end of the internal mixer assembly 3 through the feed assembly mounting port 305. A feed port is arranged in the middle of the feed assembly 4 and is provided with a switchable feed port baffle 402. The top is provided with a pressure feed assembly mounting port 403, and hydraulic cylinder connectors 404 are arranged at the left and right ends. The pressure feed assembly 5 is composed of a support cover 501, a guide slider 502, a lower plug support 503, a lower plug rod 504 and a hydraulic cylinder 505, and is fixedly connected to the feed assembly 4 through the pressure feed assembly mounting port 403. The lower plug rod 504 is fixedly connected to the middle of the top end of the feed hopper 401. The lower plug support 503 is located on both sides of the lower plug rod and is also fixedly connected to the top end of the feed hopper 401. The top end of the lower plug support 503 is fixedly connected to the support cover 501. The top end of the lower plug rod 504 is fixedly connected to the guide slider 502 and is located in the middle of the guide slider 502. Hydraulic cylinder mounting ports 506 are arranged at both ends of the guide slider 502, and the hydraulic cylinder 505 is fixedly connected through the hydraulic cylinder mounting ports 506. The lower end of the hydraulic cylinder 505 is fixedly connected to the hydraulic cylinder connector 404.

[0028] The above is the description of the embodiments of the present invention. Through the above description of the disclosed embodiments, those skilled in the art can implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel points disclosed herein.

Claims

1. A rubber internal mixer, characterized in that: The internal mixer comprises a base (1), a discharge assembly (2), an internal mixing assembly (3), a feed assembly (4) and a pressing assembly (5); A discharging assembly (2) is fixedly arranged inside the base (1), and a mixing assembly installation opening (101) is arranged at the top of the base (1); The unloading assembly (2) is composed of a lower ejector bolt (201), a lower ejector bolt seat (202), a locking block (203) and a driving shaft (204), and is fixedly installed inside the base (1), and the lower ejector bolt (201) is fixedly connected to the internal mixing assembly (3); The internal mixing assembly (3) is composed of an upper end cover (301), a lower end cover (302), a bearing seat (303) and an internal mixing drive shaft (304); the lower end cover (302) is fixedly connected to the base (1) through the internal mixing assembly installation port (101); and the upper end cover (301) is provided with a feed assembly installation port (305); The feed assembly (4) is composed of a feed box (401) and a feed port baffle (402), and is fixedly connected to the upper end of the mixing assembly (3) through a feed assembly mounting port (305). A feed port is arranged in the middle of the feed assembly (4) and a feed port baffle (402) that can be switched is arranged. A press assembly mounting port (403) is arranged at the top, and hydraulic cylinder connectors (404) are arranged at the left and right ends. The pressing assembly (5) is composed of a support cover (501), a guide slide block (502), a lower push bolt support (503), a lower push bolt rod (504) and a hydraulic cylinder (505), and is fixedly connected to the feed assembly (4) through the pressing assembly installation port (403).

2. A rubber internal mixer according to claim 1, characterized in that: The lower ejector bolt (201) is provided with a mixing assembly connection port (205) at its upper end and a lower ejector bolt seat installation port (206) at its lower end. It is fixedly connected to the mixing assembly (3) via the mixing assembly connection port (205) and is fixedly connected to the lower ejector bolt seat (202) via the lower ejector bolt seat installation port (206).

3. A rubber internal mixer according to claim 2, characterized in that: A film (207) and a pad (208) are also provided between the lower push bolt (201) and the lower push bolt seat (202), and a spring is provided at the screw connection to increase the connection strength. Two pads (209) are provided between the lower push bolt seat (202) and the locking block (203).

4. A rubber internal mixer according to claim 1, characterized in that: The lower push bolt rod (504) is fixedly connected to the middle of the top of the feeding box (401), and the lower push bolt bracket (503) is located on both sides of the lower fixed bolt rod and is also fixedly connected to the top of the feeding box (401), and the top of the lower push bolt bracket (503) is fixedly connected to the bracket cover (501).

5. A rubber internal mixer according to claim 4, characterized in that: The top end of the lower push bolt rod (504) is fixedly connected to the guide slider (502) and is located in the middle of the guide slider (502). Hydraulic cylinder mounting ports (506) are provided at both ends of the guide slider (502). The hydraulic cylinder (505) is fixedly connected through the hydraulic cylinder mounting ports (506). The lower end of the hydraulic cylinder (505) is fixedly connected to the hydraulic cylinder connector (404).

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