Material distribution system for polyurethane sandwich panel production

Abstract

The utility model relates to a material distribution system for polyurethane sandwich panel production, which is applied to the field of thermal insulation board production and comprises an upper template and a lower template, a fixed end die is arranged between the upper template and the lower template, the right end of the fixed end die is fixedly connected with a push rod, the upper end of the lower template is provided with a material distribution trolley, and the upper end of the material distribution trolley is fixedly connected with a camera. A fixing table is arranged on the left side of the lower die plate, two air cylinders are fixedly connected to the upper end of the fixing table, a supporting plate is jointly and fixedly connected to the upper ends of the two air cylinders, a guide wheel is fixedly connected to the upper end of the supporting plate, a fixing plate is arranged above the upper die plate, a plurality of guide assemblies are fixedly connected to the lower end of the fixing plate, and each guide assembly comprises two mounting plates. The polyurethane foaming machine gun head trolley placed in the mold cavity can be moved at a constant speed under the condition that the upper panel and the lower panel are not moved, and the gun head uniformly sprays polyurethane liquid on the lower mold plate, so that a produced heat insulation plate is uniform and high in strength, and the production quality is improved.

Description

Technical Field

[0001] The utility model relates to a fabricating device, in particular to a fabric distribution system for producing polyurethane sandwich panels, which is applied to the field of heat insulation board production. Background Art

[0002] In some buildings that require heat insulation, heat insulation boards generally need to be installed for heat insulation. The heat insulation boards are connected to the wall surface by connectors and completely cover the wall surface, which can effectively block the heat transfer between the internal and external spaces. A fabricating device will be used when producing polyurethane heat insulation boards.

[0003] The production process of a continuous polyurethane heat insulation board production line is a way to produce polyurethane heat insulation boards. Its principle is that after the upper and lower coils are formed (without disconnection), polyurethane liquid is evenly sprayed on the lower formed coil by a polyurethane foaming machine gun head and then enters the mold at a uniform speed for curing.

[0004] However, the existing fabricating device has the phenomenon of uneven fabric spraying during use, which leads to uneven heat insulation boards produced, poor strength, and even serious lack of foam in the heat insulation boards, thus reducing the quality of heat insulation board production. Summary of the Utility Model

[0005] Aiming at the above-mentioned prior art, the technical problem to be solved by the utility model is that the existing fabricating device has the phenomenon of uneven fabric spraying during use, which leads to uneven heat insulation boards produced, poor strength, and even serious lack of foam in the heat insulation boards, thus reducing the quality of heat insulation board production.

[0006] To solve the above problems, the present utility model provides a fabric feeding system for the production of polyurethane sandwich panels, which includes an upper template and a lower template. A fixed end die is provided between the upper template and the lower template. A push rod is fixedly connected to the right end of the fixed end die. A fabric cart is provided at the upper end of the lower template. A camera is fixedly connected to the upper end of the fabric cart. A fixed table is provided on the left side of the lower template. Two cylinders are fixedly connected to the upper end of the fixed table. A support plate is fixedly connected to the upper ends of the two cylinders. A guide wheel is fixedly connected to the upper end of the support plate. An upper fixing plate is provided above the upper template. A plurality of guiding components are fixedly connected to the lower end of the fixing plate. Each guiding component includes two mounting plates. The upper ends of the mounting plates are fixedly connected to the lower end of the fixing plate. Two rotating rods are rotatably connected between the two mounting plates. A guiding roller is fixedly sleeved on the outer circle of each rotating rod. A mounting rod is provided at the front end of one of the guiding components. The rear end of the mounting rod movably penetrates through the front mounting plate and is fixedly connected to one of the rotating rods. A positioning plate and a fixed end point are also fixedly connected to the lower end of the fixing plate. A motor is fixedly connected to the front end of the positioning plate. A pulley group is sleeved on the outer circles of the motor and the mounting rod. The fixed end point is located between the two mounting plates of the rightmost guiding component. A drag chain tube is fixedly connected to the inner wall of the fixed end point. One end of the drag chain tube away from the fixed end point sequentially movably penetrates through a plurality of guiding components and the guide wheel and is fixedly connected to the fabric cart. A material feeding port is opened at the upper end of the fixing plate.

[0007] In the above-mentioned fabric feeding device for the continuous production line of polyurethane heat insulation panels, the polyurethane foam gun head cart placed in the mold cavity can be evenly moved at a constant speed without moving the upper and lower panels. The gun head evenly sprays the polyurethane liquid on the lower template, so that the produced heat insulation panels are uniform and have high strength, improving the production quality.

[0008] As a further improvement of the present application, the guide wheel includes a fan-shaped outer shell. A plurality of rollers are rotatably connected to the inner wall of the fan-shaped outer shell. The plurality of rollers are distributed in a circular array around the central axis of the fan-shaped outer shell.

[0009] As a further improvement of the present application, the outer surfaces of the guiding roller and the rollers are both in contact with the outer surface of the drag chain tube. The two ends of the fixed end die are respectively in contact with the upper template and the lower template.

[0010] As a further improvement of the present application, the right ends of the two mounting plates on the rightmost side are jointly fixedly connected with a U-shaped drag chain groove, and the drag chain groove is located below the drag chain tube.

[0011] As another improvement of the present application, the fabric cart includes a trailer and a spray pipe fixedly connected to the right end of the trailer. A plurality of nozzles are fixedly connected to the right end of the spray pipe.

[0012] As another improvement of the present application, a slide plate is fixedly connected to the lower end of the trailer. The lower end of the slide plate is in sliding contact with the upper end of the lower template. A speed sensor is fixedly connected to the front end of the trailer. The speed sensor, the camera, the cylinders and the motor are all in signal connection with an external controller.

[0013] In summary, in the actual application process, a drag chain pipe with a material pipe and an air pipe inside is connected to the cloth truck. The motor is started to drive a rotating rod to rotate, so that the guide roller rotates, driving the drag chain pipe to move left and right, thereby driving the cloth truck to move. At the same time, the feeding system is started to convey the spraying material into the cloth truck and spray it between the upper template and the lower template. When the cloth truck is used as a reference object, it is equivalent to the upper template and the lower template moving at a uniform speed in opposite directions at the same time. The feeding time of the cloth truck is adjusted according to the heat insulation boards of different sizes. When the feeding time is completed, the cloth truck just walks from one end of the lower template to the other end, so as to evenly spray the polyurethane liquid on the lower template, making the produced heat insulation boards uniform and with high strength, and can simultaneously produce polyurethane sandwich panels with fire protection grade B1 or B2 and conventional ones, improving the production quality. Description of the Drawings

[0014] Figure 1 It is a schematic operation diagram of the first embodiment of the present application;

[0015] Figure 2 It is a schematic structural diagram of the first embodiment of the present application;

[0016] Figure 3 It is a cross-sectional view of the guide wheel structure of the first embodiment of the present application;

[0017] Figure 4 It is a schematic structural diagram of the guide assembly of the first embodiment of the present application;

[0018] Figure 5 It is a schematic structural diagram of the drag chain pipe of the first embodiment of the present application;

[0019] Figure 6 It is a schematic structural diagram of the cloth truck of the first embodiment of the present application;

[0020] Figure 7 It is a schematic structural diagram of the cloth truck of the first embodiment of the present application.

[0021] Explanation of the reference numerals in the drawings:

[0022] 1 upper template, 2 lower template, 3 fixed end mold, 4 push rod, 5 cloth truck, 6 camera, 7 cylinder, 8 guide wheel, 9 fixing plate, 10 mounting plate, 11 rotating rod, 12 guide roller, 13 mounting rod, 14 positioning plate, 15 motor, 16 pulley group, 17 fixed end point, 18 drag chain pipe, 19 drag chain groove, 20 sliding plate, 21 speed sensor. Specific Embodiments

[0023] The following will describe in detail two embodiments of the present application with reference to the drawings.

[0024] The first embodiment:

[0025] Figure 1 and Figure 2 shows: A cloth feeding system for the production of polyurethane sandwich panels, including an upper template 1 and a lower template 2. A fixed end die 3 is provided between the upper template 1 and the lower template 2. A push rod 4 is fixedly connected to the right end of the fixed end die 3. A cloth truck 5 is provided at the upper end of the lower template 2. A fixed table is provided on the left side of the lower template 2. Two cylinders 7 are fixedly connected to the upper end of the fixed table. Those skilled in the art can select a suitable model of the cylinder 7 according to actual needs. For example: SCD50x100-100-LB. The cylinder 7 can adjust the height of the guide wheel 8. The upper ends of the two cylinders 7 are fixedly connected together with a support plate. A guide wheel 8 is fixedly connected to the upper end of the support plate. The fixed end point 17 is located between the two mounting plates 10 of the rightmost guide assembly. A drag chain tube 18 is fixedly connected to the inner wall of the fixed end point 17. One end of the drag chain tube 18 away from the fixed end point 17 sequentially passes through a plurality of guide assemblies and the guide wheel 8 movably and is fixedly connected to the cloth truck 5. A material feeding port is opened at the upper end of the fixed plate 9. The right ends of the two rightmost mounting plates 10 are fixedly connected together with a U-shaped drag chain groove 19. The drag chain groove 19 is located below the drag chain tube 18. After the upper template 1 and the lower template 2 are installed in the mold, by pushing the push rod 4, the volume between the upper template 1 and the lower template 2 can be adjusted, so as to facilitate the production of heat insulation plates of different sizes.

[0026] Figure 3 shows: The guide wheel 8 includes a sector-shaped outer shell. A plurality of rollers are rotatably connected to the inner wall of the sector-shaped outer shell. The plurality of rollers are distributed in a circular array around the central axis of the sector-shaped outer shell. The outer surfaces of the guide rollers 12 and the rollers are both in contact with the outer surface of the drag chain tube 18. The two ends of the fixed end die 3 are respectively in contact with the upper template 1 and the lower template 2. The drag chain tube 18 can be limited by the plurality of rollers.

[0027] Figure 4 and Figure 5Shown: Above the upper template 1, there is a fixed plate 9. At the lower end of the fixed plate 9, a plurality of guiding components are fixedly connected. The guiding component includes two mounting plates 10. The upper ends of the mounting plates 10 are fixedly connected to the lower end of the fixed plate 9. Between the two mounting plates 10, two rotating rods 11 are rotatably connected. An outer ring of the rotating rod 11 is fixedly sleeved with a guiding roller 12. At the front end of one of the guiding components, there is a mounting rod 13. The rear end of the mounting rod 13 movably penetrates through the front mounting plate 10 and is fixedly connected to one of the rotating rods 11. At the lower end of the fixed plate 9, a positioning plate 14 and a fixed end point 17 are also fixedly connected. At the front end of the positioning plate 14, a motor 15 is fixedly connected. Those skilled in the art can select a suitable model of the motor 15 according to actual needs. For example: Y2-63M1-2-0.18KW. The motor 15 and the outer ring of the mounting rod 13 are jointly sleeved with a pulley group 16. When the motor 15 rotates, it can drive the pulley group 16 to rotate, so that the rotating rod 11 drives the guiding roller 12 to rotate, and then drives the drag chain pipe 18 to move.

[0028] Figure 6 Shown: At the upper end of the fabric truck 5, a camera 6 is fixedly connected. The fabric truck 5 includes a trailer and a spray pipe fixedly connected to the right end of the trailer. A plurality of spray nozzles are fixedly connected to the right end of the spray pipe

[0029] During use, connect the drag chain pipe 18 with a material pipe and an air pipe inside to the fabric truck 5. Start the motor 15 to drive one of the rotating rods 11 to rotate, so that the guiding roller 12 rotates, driving the drag chain pipe 18 to move left and right, thereby driving the fabric truck 5 to move. At the same time, start the feeding system to transport the sprayed material into the fabric truck 5 and spray it between the upper template 1 and the lower template 2. When taking the fabric truck 5 as a reference object, it is equivalent to the upper template 1 and the lower template 2 moving in opposite directions at a uniform speed at the same time. Adjust the feeding time of the fabric truck 5 according to different sizes of the heat insulation board. When the feeding time is completed, the fabric truck 5 just walks from one end of the lower template 2 to the other end, so as to evenly spray the polyurethane liquid on the lower template 2, so that the produced heat insulation board is uniform and has high strength, and can simultaneously produce heat insulation boards with fire protection grade B1 or B2 and conventional polyurethane sandwich panels, improving the production quality.

[0030] The second embodiment:

[0031] Based on the first embodiment, this embodiment adds a sliding plate 20 and a speed sensor 21, and the rest is the same as the first embodiment.

[0032] Figure 7It is shown that: a sliding plate 20 is fixedly connected to the lower end of the trailer, the lower end of the sliding plate 20 is in sliding contact with the upper end of the lower template 2, a speed sensor 21 is fixedly connected to the front end of the trailer. Those skilled in the art can select a suitable model of the speed sensor 21 according to actual needs. For example: x01. The speed sensor 21, the camera 6, the cylinder 7 and the motor 15 are all signal-connected to an external controller. Those skilled in the art can select a suitable model of the controller according to actual needs. For example: LD-B10-10E.

[0033] During use, the sliding plate 20 is in sliding contact with the upper end of the lower template 2, enabling the cloth truck 5 to run smoothly, improving the stability of the cloth, and at the same time, the running speed of the cloth truck 5 can be monitored in real time through the speed sensor 21, improving the accuracy of the cloth.

[0034] Combined with the current actual needs, the above-described implementation manner adopted in this application, the scope of protection is not limited thereto. Within the knowledge scope of those skilled in the art, various changes made without departing from the concept of this application still fall within the protection scope of this utility model.

Claims

1. A material distribution system for the production of polyurethane sandwich panels, comprising an upper template (1), a lower template (2) and an external controller, characterized in that: A fixed end mold (3) is provided between the upper mold plate (1) and the lower mold plate (2), the right end of the fixed end mold (3) is fixedly connected to a push rod (4), the upper end of the lower mold plate (2) is provided with a material distribution vehicle (5), the upper end of the material distribution vehicle (5) is fixedly connected to a camera (6), a fixed platform is provided on the left side of the lower mold plate (2), the upper end of the fixed platform is fixedly connected to two cylinders (7), the upper ends of the two cylinders (7) are fixedly connected to a support plate, and the upper end of the support plate is fixedly connected to a guide wheel (8); A fixing plate (9) is provided above the upper template (1), and a plurality of guide components are fixedly connected to the lower end of the fixing plate (9), wherein the guide components include two mounting plates (10), and the upper end of the mounting plate (10) is fixedly connected to the lower end of the fixing plate (9), and two rotating rods (11) are rotatably connected between the two mounting plates (10), and the outer ring of the rotating rod (11) is fixedly sleeved with a guide roller (12), and a mounting rod (13) is provided at the front end of one of the guide components, and the rear end of the mounting rod (13) movably passes through the front mounting plate (10) and is fixedly connected to a rotating rod (11), and the lower end of the fixing plate (9) is also fixedly connected to a positioning plate (14) and a fixed end point (17), and the front end of the positioning plate (14) is fixedly connected to a motor (15), and the motor (15) and the outer ring of the mounting rod (13) are jointly sleeved with a pulley group (16); The fixed end point (17) is located between two mounting plates (10) of the rightmost guide assembly, and a drag chain tube (18) is fixedly connected to the inner wall of the fixed end point (17). The end of the drag chain tube (18) away from the fixed end point (17) is movable through a plurality of guide assemblies and guide wheels (8) in sequence and is fixedly connected to the material distributing vehicle (5). A material delivery port is provided at the upper end of the fixed plate (9).

2. A material distribution system for producing polyurethane sandwich panels according to claim 1, characterized in that: The guide wheel (8) comprises a sector-shaped outer shell, the inner wall of which is rotatably connected to a plurality of rollers, the plurality of rollers being distributed in a ring array around the central axis of the sector-shaped outer shell.

3. A material distribution system for producing polyurethane sandwich panels according to claim 1, characterized in that: The outer surfaces of the guide roller (12) and the drum are both in contact with the outer surface of the drag chain tube (18), and the two ends of the fixed end mold (3) are respectively in contact with the upper mold plate (1) and the lower mold plate (2).

4. The material distribution system for producing polyurethane sandwich panels according to claim 1, characterized in that: The right ends of the two rightmost mounting plates (10) are fixedly connected to a U-shaped drag chain groove (19), and the drag chain groove (19) is located below the drag chain tube (18).

5. The material distribution system for producing polyurethane sandwich panels according to claim 1, characterized in that: The material distribution vehicle (5) comprises a trailer and a nozzle fixedly connected to the right end of the trailer, and a plurality of nozzles are fixedly connected to the right end of the nozzle.

6. A material distribution system for producing polyurethane sandwich panels according to claim 5, characterized in that: A slide plate (20) is fixedly connected to the lower end of the trailer, and the lower end of the slide plate (20) is in sliding contact with the upper end of the lower template (2). A speed sensor (21) is fixedly connected to the front end of the trailer, and the speed sensor (21), the camera (6), the cylinder (7) and the motor (15) are all connected to the external controller signal.

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