Full box detection tank type automatic switching device

By designing an automated full box detection tank type automatic switching device, the lifting and lowering components are automatically adjusted to the height of the detection components, solving the problem of traditional manual adjustment efficiency and achieving efficient and accurate full box detection.

CN222921903UActive Publication Date: 2025-05-30HUNAN ZHUJIANG BEER CO LTD
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Patent Information

Application Number
CN202422013339.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-05-30
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

Traditional full-box detection devices need to be manually adjusted to adapt to tanks of different heights, which are inefficient and prone to errors, increasing labor intensity and labor costs.

Method used

A full box detection tank type automatic switching device is designed, including a conveyor belt, beam, column, lifting assembly and detection assembly. Through automatic adjustment of the lifting and lowering components, the detection components can quickly adapt to tanks of different heights and realize automated inspection.

Benefits of technology

It improves the inspection efficiency, reduces the labor intensity of operators, enhances the comprehensiveness and accuracy of inspection, and reduces the false detection rate.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222921903U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of tank body detection, and particularly discloses a full tank detection tank type automatic switching device which comprises a conveying belt, a cross beam, a stand column, a lifting assembly and a detection assembly. The number of the stand columns is two, the two stand columns are arranged on the two sides of the conveying belt, each stand column is provided with the lifting assembly, rod bodies of the two lifting assemblies are connected with the two ends of the cross beam respectively, and the multiple detection assemblies are arranged on the cross beam and face one side of the conveying belt. Due to the automatic adjusting function of the lifting assembly, the device can quickly adapt to tank bodies with different heights, manual adjustment is not needed, and therefore the detection efficiency is remarkably improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tank body detection, in particular to an automatic switching device for full - box detection of different tank types. Background Technique

[0002] During the production or filling process of the tank body, full - box detection is a crucial link, which is directly related to the control of product quality and the improvement of production efficiency. Traditionally, this detection process often relies on manually adjusting the detection device to adapt to tank bodies of different heights, and this approach has various limitations.

[0003] Firstly, manually adjusting the detection device is inefficient. With the rapid operation of the production line, the height of the tank body may change frequently. The operator needs to continuously adjust the position of the detection device according to the height of the tank body, which not only consumes a lot of time but also reduces the overall production efficiency. In addition, manual adjustment is prone to errors, affecting the accuracy of detection. Secondly, manual operation increases the labor intensity and labor cost. The operator needs to maintain a high degree of concentration for a long time and make precise adjustments to each batch of tank bodies, which not only places high demands on the physical strength and energy of the operator but also increases the labor cost of the enterprise.

[0004] Therefore, it is particularly important to develop a full - box detection device that can automatically adapt to tank bodies of different heights. Content of the Utility Model

[0005] In order to overcome the problems existing in the prior art, the purpose of the utility model is to provide an automatic switching device for full - box detection of different tank types.

[0006] The technical solution adopted by the utility model to solve its technical problems is: an automatic switching device for full - box detection of different tank types, including: a conveyor belt, a cross - beam, columns, a lifting assembly, and a detection assembly; there are two groups of columns, and the two groups of columns are arranged on both sides of the conveyor belt, and the lifting assembly is arranged on each group of columns. The rod bodies of the two groups of lifting assemblies are respectively connected to both ends of the cross - beam, and multiple groups of detection assemblies are arranged on the cross - beam, and the side of multiple groups of detection assemblies faces the conveyor belt; when detecting short tank bodies, the lifting assembly maintains a telescopic state; when detecting tall tank bodies, the lifting assembly extends upward to drive the cross - beam to move upward.

[0007] Main working principle: By setting a conveyor belt, a cross - beam, columns, a lifting assembly, and a detection assembly, based on the above - mentioned structural design and the interaction of each component. Specifically, when full - box detection of tank bodies of different heights is required, the height of the detection assembly can be automatically adjusted through the lifting assembly to adapt to the height change of the tank body.

[0008] When the tank body is not being inspected, the lifting assembly maintains its initial telescopic state. At this time, the cross beam and the inspection assembly are at a moderate height, ready to receive tank bodies of different heights. When a short tank body enters the inspection area through the conveyor belt, since the height of the tank body is relatively low, the lifting assembly does not need to make any adjustments and can maintain its current telescopic state. At this time, the inspection assembly is at an appropriate height for the short tank body and can accurately perform a full-tank inspection on the tank body. When a tall tank body enters the inspection area through the conveyor belt, since the height of the tank body is relatively high, the lifting assembly needs to extend upward. Specifically, the rod body of the lifting assembly will move upward, thereby driving the cross beam and the inspection assembly to move upward together. In this way, the inspection assembly can be raised to a height suitable for the tall tank body to accurately perform a full-tank inspection on the tall tank body. At the same time, during the inspection process, multiple groups of inspection assemblies will work simultaneously to inspect multiple parts of the tank body. This can improve the comprehensiveness and accuracy of the inspection and ensure an accurate judgment of the full-tank state of the tank body.

[0009] Preferably, the lifting assembly includes a cylinder, a push block, and a fixed seat;

[0010] The cylinder is connected to the column through the fixed seat; one side of the push block is fixedly connected to the rod body of the cylinder, and the other side of the push block is fixedly connected to the cross beam.

[0011] Preferably, the fixed seat includes a fixing plate, a pressing strip, and a screw;

[0012] One side of the fixing plate is fixedly connected to the cylinder, and the other side of the fixing plate is in contact with the column; the pressing strip is perpendicular to the column, and the pressing strip is in contact with the side of the column facing away from the fixing plate; both ends of the pressing strip are connected to both sides of the fixing plate through the screw and press the column tightly.

[0013] Preferably, the lifting assembly further includes a guide block, a first limit block, a second limit block, and a third limit block;

[0014] The guide block is in contact with the cylinder block of the cylinder, and one end of the guide block is connected to the push block; the first limit block is arranged on one side of the guide block, the second limit block and the third limit block are arranged on the side wall of the cylinder block along the vertical direction, the first limit block is placed between the second limit block and the third limit block, the first limit block is tightly pressed against the second limit block, and the third limit block is tightly pressed against the lower part of the guide block.

[0015] Preferably, the lifting assembly further includes a first ejector rod and a second ejector rod;

[0016] The first ejector rod is threadedly connected to the second limit block, and the tightening end of the first ejector rod faces the first limit block;

[0017] The second ejector rod is threadedly connected to the third limit block, and the pressing end of the second ejector rod faces the guide block.

[0018] Preferably, the first ejector rod and the second ejector rod are hydraulic limit screw rods.

[0019] Preferably, it further includes a solenoid valve, and the solenoid valve is electrically connected to the two sets of lifting components respectively.

[0020] Preferably, the number of the detection components is not less than two groups.

[0021] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0022] Through the automatic adjustment function of the lifting component, the device of the present utility model can quickly adapt to tanks of different heights without manual adjustment, thus significantly improving the detection efficiency. Compared with the traditional detection method which may require operators to manually adjust the detection device to adapt to tanks of different heights, the device of the present utility model realizes automatic adjustment, greatly reducing the labor intensity of the operators. And multiple groups of detection components are provided. The setting of multiple groups of detection components enables the device to simultaneously detect multiple tanks in the packing box, thereby improving the comprehensiveness and accuracy of detection and reducing the misdetection rate.

[0023] In summary, the full-box detection tank type automatic switching device shows significant beneficial effects in improving detection efficiency, reducing labor intensity, improving detection accuracy, enhancing adaptability and promoting the automation level. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0025] Figure 1 It is a schematic diagram of the full-box detection tank type automatic switching device;

[0026] Figure 2 It is a schematic diagram of the lifting component.

[0027] 1. Conveyor belt; 2. Cross beam; 3. Column; 4. Lifting component; 40. Cylinder; 41. Pushing block; 42. Fixed seat; 420. Fixed plate; 421. Pressure strip; 422. Screw rod; 43. First limit block; 44. Second limit block; 45. Third limit block; 46. First ejector rod; 47. Second ejector rod; 48. Guide block; 5. Detection component. Detailed Implementation Modes

[0028] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the present utility model will be described in detail below in conjunction with the accompanying drawings and specific implementation modes. It should be noted that, without conflict, the implementation modes of the present application and the features in the implementation modes can be combined with each other. In the following description, many specific details are set forth in order to fully understand the present utility model. The described implementation modes are only a part of the implementation modes of the present utility model, rather than all the implementation modes. Based on the implementation modes in the present utility model, all other implementation modes obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used in the specification of the present utility model herein are only for the purpose of describing specific implementation modes and are not intended to limit the present utility model.

[0030] Embodiment 1

[0031] This embodiment discloses a full-box detection tank type automatic switching device, which is mainly used for full-box detection of different types of tanks and can automatically adjust the position of the detection component 5 according to the height of the tank to meet the detection requirements of tanks with different heights. As Figure 1 - Figure 2 shown, it includes a conveyor belt 1, a cross beam 2, columns 3, a lifting component 4 and a detection component 5. Among them, the conveyor belt 1 is used to convey the packaging boxes containing the tanks to be detected. There are two groups of columns 3, which are respectively located on both sides of the conveyor belt 1 and are used to support the entire device. At the same time, a lifting component 4 is provided on each group of columns 3. The rod bodies of the two groups of lifting components 4 are respectively connected to both ends of the cross beam 2, so that the cross beam 2 can move up and down under the action of the lifting component 4. A plurality of groups of detection components 5 are arranged on the cross beam 2 and face the side of the conveyor belt 1 for full-box detection of the tanks on the conveyor belt 1.

[0032] When the tank body is not being inspected, the lifting assembly 4 maintains its initial telescopic state. At this time, the cross beam 2 and the inspection assembly 5 are at a moderate height, ready to receive tank bodies of different heights. When a short tank body enters the inspection area through the conveyor belt 1, since the height of the tank body is relatively low, the lifting assembly 4 does not need to make any adjustments and can maintain its current telescopic state. At this time, the inspection assembly 5 is at an appropriate height for the short tank body and can accurately perform a full-tank inspection on the tank body. When a tall tank body enters the inspection area through the conveyor belt 1, since the height of the tank body is relatively high, the lifting assembly 4 needs to extend upward. Specifically, the rod body of the lifting assembly 4 will move upward, thereby driving the cross beam 2 and the inspection assembly 5 to move upward together. In this way, the inspection assembly 5 can be raised to a height suitable for the tall tank body to accurately perform a full-tank inspection on the tall tank body. At the same time, during the inspection process, multiple groups of inspection assemblies 5 will work simultaneously to inspect multiple parts of the tank body. This can improve the comprehensiveness and accuracy of the inspection and ensure an accurate judgment of the full-tank state of the tank body.

[0033] In some alternative embodiments, the lifting assembly 4 includes a cylinder 40, a push block 41, and a fixed seat 42. The cylinder 40 is connected to the column 3 through the fixed seat 42. One side of the push block 41 is fixedly connected to the rod body of the cylinder 40, and the other side is fixedly connected to the cross beam 2. When the cylinder 40 expands and contracts, the push block 41 will move accordingly, thereby driving the cross beam 2 to move up and down.

[0034] In some alternative embodiments, the fixed seat 42 includes a fixing plate 420, a pressing strip 421, and a screw 422. One side of the fixing plate 420 is fixedly connected to the cylinder 40, and the other side is in contact with the column 3. The pressing strip 421 is perpendicular to the column 3 and is in contact with the side of the column 3 facing away from the fixing plate 420. Both ends of the pressing strip 421 are connected to both sides of the fixing plate 420 through the screw 422 and press and fix the column 3 to ensure a stable connection between the cylinder 40 and the column 3.

[0035] In some alternative embodiments, in order to limit the stroke of the lifting assembly 4, the lifting assembly 4 further includes a guide block 48, a first limit block 43, a second limit block 44, and a third limit block 45. The guide block 48 is in contact with the cylinder body of the cylinder 40, and one end of the guide block 48 is connected to the push block 41. The first limit block 43 is provided on one side of the guide block 48. The second limit block 44 and the third limit block 45 are provided on the side wall of the cylinder body along the vertical direction, and the first limit block 43 is placed between the second limit block 44 and the third limit block 45. When the cylinder 40 expands and contracts, the guide block 48 will drive the first limit block 43 to move between the second limit block 44 and the third limit block 45, thereby limiting the stroke of the cylinder 40. The first limit block 43 abuts tightly against the second limit block 44, and the third limit block 45 abuts tightly against the lower part of the guide block 48.

[0036] In some optional embodiments, in order to further adjust the limit position, the lifting assembly 4 further includes a first push rod 46 and a second push rod 47. The first push rod 46 is threadedly connected to the second limit block 44, and the pressing end of the first push rod 46 faces the first limit block 43. The second push rod 47 is threadedly connected to the third limit block 45, and the pressing end of the second push rod 47 faces the guide block 48. By adjusting the positions of the first push rod 46 and the second push rod 47, the stroke range of the cylinder 40 can be accurately adjusted.

[0037] In some optional embodiments, a solenoid valve is further included, which is electrically connected to the two lifting components 4. By controlling the switch of the solenoid valve, the telescopic state of the two lifting components 4 can be controlled, thereby realizing the up and down movement of the beam 2 and the height adjustment of the detection component 5.

[0038] In some optional embodiments, in order to improve the detection efficiency, the number of detection components 5 in the utility model is not less than two groups. Multiple groups of detection components 5 can simultaneously perform full box detection on multiple cans on the conveyor belt 1, thereby improving the detection speed and accuracy.

[0039] In summary, the automatic switching device for full-tank detection tank type of the utility model realizes the automatic switching and full-tank detection functions of tanks of different heights through the ingenious design of the lifting component 4 and the detection component 5, thereby improving the detection efficiency and accuracy.

[0040] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Therefore, any modification, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A full container detection tank type automatic switching device, characterized in that: include: Conveyor belts, beams, columns, lifting components and detection components; The columns are provided with two groups, the two groups of columns are arranged on both sides of the conveyor belt, and each group of columns is provided with the lifting assembly, the rod bodies of the two groups of lifting assemblies are respectively connected to the two ends of the beam, and multiple groups of detection assemblies are arranged on the beam, and multiple groups of detection assemblies face one side of the conveyor belt; When a short tank is inspected, the lifting assembly remains in a telescopic state; when a tall tank is inspected, the lifting assembly extends upward to drive the crossbeam to move upward.

2. The full container detection tank type automatic switching device according to claim 1 is characterized in that: The lifting assembly includes a cylinder, a push block, and a fixed seat; The cylinder is connected to the column through the fixing seat; one side of the push block is fixedly connected to the rod body of the cylinder, and the other side of the push block is fixedly connected to the crossbeam.

3. The automatic tank type switching device for full container detection according to claim 2 is characterized in that: The fixing seat comprises a fixing plate, a pressure strip and a screw; One side of the fixing plate is fixedly connected to the cylinder, and the other side of the fixing plate is in contact with the column; the pressure strip is kept perpendicular to the column, and the pressure strip is in contact with the side of the column facing away from the fixing plate; the two ends of the pressure strip are connected to the two side edges of the fixing plate through the screws and the column is pressed and fixed.

4. The automatic tank type switching device for full container detection according to claim 2 is characterized in that: The lifting assembly further includes a guide block, a first limit block, a second limit block and a third limit block; The guide block is in contact with the cylinder body of the cylinder, and one end of the guide block is connected to the push block; the first limit block is arranged on one side of the guide block, the second limit block and the third limit block are arranged on the side wall of the cylinder body along the vertical direction, the first limit block is placed between the second limit block and the third limit block, the first limit block and the second limit block are pressed against each other, and the third limit block and the lower part of the guide block are pressed against each other.

5. The full container detection tank type automatic switching device according to claim 4 is characterized in that: The lifting assembly also includes a first push rod and a second push rod; The first push rod is threadedly connected to the second limit block, and the tightening end of the first push rod faces the first limit block; The second push rod is threadedly connected to the third limiting block, and the tightening end of the second push rod faces the guide block.

6. The automatic tank type switching device for full container detection according to claim 5 is characterized in that: The first push rod and the second push rod are hydraulic limit screw rods.

7. The full container detection tank type automatic switching device according to claim 1 is characterized in that: It also includes a solenoid valve, which is electrically connected to the two groups of lifting components respectively.

8. The full container detection tank type automatic switching device according to claim 1 is characterized in that: The number of the detection components is no less than two groups.