Vacuum packaging production line for culture dishes
By designing a vacuum packaging production line for petri dishes, automated stacking, membrane and vacuum packaging of petri dishes are realized, solving the problem of inefficient production in the prior art and significantly improving the degree of automation and production efficiency.
Patent Information
- Application Number
- CN202421926657.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-09
AI Technical Summary
During the production and packaging of petri dishes, workers need to manually perform multiple steps, resulting in inefficiency.
A vacuum packaging production line for petri dishes was designed, including stacking modules, sleeve modules and packaging modules. Through rotating devices, robots and cylinder-driven clamping jaws, automatic stacking, film and vacuum packaging of petri dishes were realized.
The fully automated process of packaging and packaging of Petri dishes is realized without manual operation, which significantly improves production efficiency and automation.
Smart Images

Figure CN222921924U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of petri dish production, and particularly to a vacuum packaging production line for petri dishes. Background Art
[0002] During the production and packaging process of petri dishes, workers need to stack multiple petri dishes first, then transfer them to a machine for the film sleeving process, and then bag and evacuate the air from the petri dishes after the film sleeving is completed. The whole process relies on manual operation, resulting in low production efficiency. Content of the Utility Model
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. For this purpose, the utility model provides a vacuum packaging production line for petri dishes, which improves the degree of production automation and effectively improves the production efficiency.
[0004] According to the vacuum packaging production line for petri dishes of the embodiment of the utility model, a stacking module, a labeling module and a packaging module are sequentially arranged along the conveying direction; the labeling module is provided with a first rotating device, and a first feeding station, a labeling operation station, a heat shrinking station and a first discharging station are sequentially arranged along the rotating direction of the first rotating device. The stacking module and the packaging module are respectively connected corresponding to the first feeding station and the first discharging station;
[0005] The packaging module includes a packaging bag feeding device, a second rotating device, a plurality of first clamping jaws arranged on the second rotating device, and a first material taking device arranged above the second rotating device. The first material taking device is used for taking out the petri dishes at the first discharging station of the first rotating device and transferring them into the packaging bags clamped by the first clamping jaws. A bag taking station and a bag loading station are sequentially arranged along the rotating direction of the second rotating device.
[0006] According to the vacuum packaging production line for petri dishes of the embodiment of the utility model, the packaging bag feeding device includes a packaging bag placing frame, a bag sucking mechanism arranged below the packaging bag placing frame, and a first manipulator arranged between the bag sucking mechanism and the first clamping jaws. The bottom of the packaging bag placing frame is provided with a discharging port for discharging the packaging bags. The bag sucking mechanism is used for sucking out the lowermost packaging bag in the packaging bag placing frame, and the first manipulator is used for transferring the packaging bag sucked out by the bag sucking mechanism to the clamping range of the first clamping jaws.
[0007] According to the vacuum packaging production line for petri dishes of the embodiment of the utility model, the bag sucking mechanism is composed of a first lifting cylinder and an adsorption component arranged at the output end of the first lifting cylinder. The first lifting cylinder drives the adsorption component to approach or move away from the lowermost packaging bag.
[0008] According to the vacuum packaging production line for petri dishes of the embodiments of the present utility model, a labeling module and a packaging module are connected by a first conveyor belt, and a first material taking device is erected above the first conveyor belt.
[0009] According to the vacuum packaging production line for petri dishes of the embodiments of the present utility model, the first material taking device includes a first transplanting mechanism and a second transplanting mechanism. The first transplanting mechanism includes a second lifting cylinder and a second clamping jaw provided at the output end of the second lifting cylinder. The second lifting cylinder drives the second clamping jaw to reciprocate in the longitudinal direction. The second clamping jaw is used to take out the petri dishes on the first conveyor belt, and the second transplanting mechanism is used to transfer the petri dishes on the second clamping jaw into the packaging bag waiting for the petri dishes.
[0010] According to the vacuum packaging production line for petri dishes of the embodiments of the present utility model, the second transplanting mechanism includes a transplanting bracket erected above the first conveyor belt, a transplanting cylinder provided on the transplanting bracket, a third lifting cylinder provided at the output end of the transplanting cylinder, and a third clamping jaw provided at the output end of the third lifting cylinder. After the third clamping jaw takes out the petri dishes from the second clamping jaw, it is driven by the transplanting cylinder to be transferred to the bagging station for bagging.
[0011] According to the vacuum packaging production line for petri dishes of the embodiments of the present utility model, the packaging module is further provided with a bagging auxiliary mechanism. The bagging auxiliary mechanism includes a fourth lifting cylinder provided adjacent to the bagging station and a conical funnel provided at the output end of the fourth lifting cylinder. The minimum diameter section of the conical funnel faces the packaging bag clamped by the first clamping jaw. The fourth lifting cylinder drives the conical funnel to move towards the packaging bag and makes the discharge port of the conical funnel inserted into the bag mouth of the packaging bag.
[0012] According to the vacuum packaging production line for petri dishes of the embodiments of the present utility model, a bag taking station, a bagging station, a vacuum pumping station, a sealing station, and a second blanking station are sequentially arranged along the rotation direction of the second rotating device. A vacuum pumping machine and a heat-sealing machine are respectively arranged at the vacuum pumping station and the sealing station.
[0013] According to the vacuum packaging production line for petri dishes of the embodiments of the present utility model, a bag supporting mechanism is arranged at the bagging station. The bag supporting mechanism consists of a fifth lifting cylinder and an adsorption tube provided at the output end of the fifth lifting cylinder. The two adsorption tubes are arranged oppositely, and the two adsorption tubes respectively adsorb both sides of the bag mouth of the packaging bag to make the bag mouth of the packaging bag open.
[0014] According to the vacuum packaging production line for petri dishes of the embodiments of the present utility model, it has at least the following beneficial effects: The packing and packaging of petri dishes are fully automated from single petri dish stacking, labeling to vacuum packing, without manual operation, improving the production automation degree and effectively improving the production efficiency.
[0015] Additional aspects and advantages of the present utility model will be given in part in the following description, become apparent in part from the following description, or be learned through the practice of the present utility model. Description of the Drawings
[0016] The above-mentioned and / or additional aspects and advantages of the present utility model will become apparent and be readily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0017] Figure 1 is a schematic structural diagram of a vacuum packaging production line for petri dishes according to an embodiment of the present utility model;
[0018] Figure 2 is a schematic structural diagram of a packaging module according to an embodiment of the present utility model;
[0019] Figure 3 is Figure 2 a partially enlarged view of the marked A in
[0020] Figure 4 is a schematic structural diagram of a stacking module according to an embodiment of the present utility model;
[0021] Figure 5 is a schematic structural diagram of a label sleeving module according to an embodiment of the present utility model;
[0022] Figure 6 is a schematic structural diagram of a label sleeving module according to an embodiment of the present utility model;
[0023] Figure 7 is a schematic top view of the structure of a material clamping mechanism according to an embodiment of the present utility model.
[0024] Description of the Reference Numerals in the Drawings:
[0025] Stacking module 1; Loading conveyor belt 11; Second translation cylinder 111; First push plate 112;
[0026] Label sleeving module 2; First rotating device 21; First loading station 211; Label sleeving station 212; Sorting station 213; Heat shrinking station 214; First unloading station 215;
[0027] Label sleeving device 22; Sorting device 23; Ninth lifting cylinder 231; Flapping rod 232; Heat shrinking device 24;
[0028] Packaging module 3; Unloading conveyor belt 31; Bag taking station 32; Bag loading station 33; Vacuum pumping station 34; Sealing station 35; Second unloading station 36;
[0029] Infrared sensor 4;
[0030] Transfer manipulator 5;
[0031] Packaging bag loading device 100; Packaging bag placement frame 110; First manipulator 120; First lifting cylinder 130; Adsorption assembly 140;
[0032] Second rotating device 200; First gripper 210;
[0033] First conveyor belt 300; Second lifting cylinder 310; Second gripper 320; Transplanting bracket 330; Transplanting cylinder 340; Third lifting cylinder 350; Third gripper 360;
[0034] Bagging auxiliary mechanism 400; Fourth lifting cylinder 410; Conical funnel 420;
[0035] Bag supporting mechanism 500; Fifth lifting cylinder 510; Adsorption tube 520;
[0036] Frame 600; Sixth lifting cylinder 610; Stacking platform 620; First translation cylinder 630; Seventh lifting cylinder 640; Pick-up component 650; Eighth lifting cylinder 660; Third translation cylinder 670; Second push plate 680;
[0037] Buffer device 700; Buffer conveyor belt 710; Baffle 720; Buffer bin 730;
[0038] Material clamping mechanism 800; Base 810; Clamp cylinder 820; Material clamping rod 830; Material sorting cavity 840;
[0039] Material waiting mechanism 900; Material waiting conveyor belt 910; Material receiving platform 920; Pushing cylinder 930; Third push plate 940; Material waiting platform 950; Transition cylinder 960; Transition connecting plate 970. Detailed implementation mode
[0040] The embodiments of the present invention will be described in detail below. The examples of the embodiments are shown in the drawings, in which the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions from beginning to end. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention and should not be construed as a limitation of the present invention.
[0041] In the description of the present invention, it should be understood that the orientation or positional relationship involved, such as up, down, front, back, left, right, etc., indicates the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0042] In the description of the utility model, the meaning of "several" is one or more, the meaning of "multiple" is two or more, and understandings such as "greater than", "less than", "exceeding", etc. do not include the present number, and understandings such as "above", "below", "within", etc. include the present number. If there is a description of "first" and "second", it is only for the purpose of distinguishing technical features and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.
[0043] In the description of the present utility model, unless otherwise clearly defined, terms such as "set", "installed", "connected", etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present utility model in combination with the specific content of the technical solution.
[0044] Refer to Figures 1 to 7 , the embodiment of the present utility model provides a vacuum packaging production line for petri dishes, which includes a stacking module 1, a labeling module 2, and a packaging module 3 arranged in sequence along the conveying direction; the labeling module 2 is provided with a first rotating device 21, and a first feeding station 211, a labeling operation, a heat shrinking station 214, and a first discharging station 215 are arranged in sequence along the rotation direction of the first rotating device 21. The stacking module 1 and the packaging module 3 are respectively connected corresponding to the first feeding station 211 and the first discharging station 215;
[0045] Among them, the packaging module 3 includes a packaging bag feeding device 100, a second rotating device 200, a plurality of first clamping jaws 210 arranged on the second rotating device 200, and a first material taking device arranged above the second rotating device 200. The first material taking device is used to take out the petri dishes on the first discharging station 215 of the first rotating device 21 and transfer them into the packaging bags clamped by the first clamping jaws 210. A bag taking station 32, a bag loading station 33, a vacuum pumping station 34, a sealing station 35, and a second discharging station 36 are arranged in sequence along the rotation direction of the second rotating device 200. A vacuum pumping machine and a heat sealing machine are respectively arranged at the vacuum pumping station 34 and the sealing station 35.
[0046] Single loose petri dishes are automatically fed into the stacking module 1 for stacking and palletizing. After palletizing to the preset quantity, the stacked and palletized petri dishes are transferred to the labeling module 2. The labeling module 2 sleevs a film on the outside of the petri dishes and heat shrinks and fixes the film on the petri dishes. Subsequently, the petri dishes are transferred to the packaging module 3 for bagging and packing. The whole process is automated, without manual operation, effectively improving the automation degree of the enterprise and effectively improving the production efficiency.
[0047] According to some embodiments of the present application, the packaging bag loading device 100 includes a packaging bag placing frame 110, a bag suction mechanism disposed below the packaging bag placing frame 110, and a first manipulator 120 disposed between the bag suction mechanism and the first clamp 210. The bottom of the packaging bag placing frame 110 is provided with an outlet for the packaging bag to be output. The bag suction mechanism is used to suck out the packaging bag at the bottom layer in the packaging bag placing frame 110. The first manipulator 120 is used to transfer the packaging bag sucked out by the bag suction mechanism to the clamping range of the first clamp 210. Specifically, the bag suction mechanism is composed of a first lifting cylinder 130 and an adsorption assembly 140 disposed at the output end of the first lifting cylinder 130. The first lifting cylinder 130 drives the adsorption assembly 140 to approach or move away from the packaging bag at the bottom layer. Among them, the adsorption assembly 140 is composed of a mounting bracket and a suction nozzle fixed on the mounting bracket, and the suction nozzle is connected to an external negative pressure device. The working principle of the packaging bag loading device 100 is as follows: a worker places a packaging bag in the packaging bag placing frame 110. When the first clamping jaw 210 in the neutral state is driven by the second rotating device 200 to rotate to the bag taking station 32, the first manipulator 120 and the bag suction mechanism are started, and the bag suction mechanism sucks out the packaging bag at the bottom layer of the packaging bag placing frame 110. Then, the first manipulator 120 drives the bag suction mechanism to move to the bag taking station 32, and the first clamping jaw 210 clamps and takes away the packaging bag of the bag suction mechanism. The second rotating device 200 is started again and the first clamping jaw of the bag taking station is used to hold the packaging bag. 210 transfers to the bagging station 33 to wait for the first material taking device to transfer the culture dish into the packaging bag. After the bagging is completed, the second rotating device 200 starts to transfer the packaging bag containing the culture dish to the vacuum station 34 and the sealing station 35, and vacuumizes and heat seals in turn, and finally transfers it to the second unloading station 36, and the second unloading station 36 is provided with a unloading conveyor belt 31. After arriving at the second unloading station 36, the first clamp 210 releases the packaging bag, and the packaging bag falls onto the unloading conveyor belt 31. At this point, the packaging of the culture dish is completed, with a compact structure and a high degree of automation.
[0048] Among them, it is important to note that the opening of the packaging bag should face the same direction according to the placement requirements to ensure that the first clamp 210 clamps the opening of the packaging bag and ensure that the subsequent culture dishes can smoothly enter the packaging bag.
[0049] According to some embodiments of the present application, the labeling module 2 and the packaging module 3 are connected via a first conveyor belt 300 , and the first material taking device is mounted above the first conveyor belt 300 .
[0050] Specifically, the first material taking device includes a first transplanting mechanism and a second transplanting mechanism. The first transplanting mechanism includes a second lifting cylinder 310 and a second gripper 320 disposed at the output end of the second lifting cylinder 310. The second lifting cylinder 310 drives the second gripper 320 to reciprocate in the longitudinal direction. The second gripper 320 is used to take out the culture dish on the first conveyor belt 300. The second transplanting mechanism is used to transfer the culture dish on the second gripper 320 into the packaging bag waiting for the culture dish. Further, the second transplanting mechanism includes a transplanting bracket 330 erected above the first conveyor belt 300, a transplanting cylinder 340 disposed on the transplanting bracket 330, a third lifting cylinder 350 disposed at the output end of the transplanting cylinder 340, and a third gripper 360 disposed at the output end of the third lifting cylinder 350. After the third gripper 360 takes out the culture dish from the second gripper 320, it is driven by the transplanting cylinder 340 to be transferred to the bagging station 33 for bagging. The culture dish completed with film sleeving and heat shrinkage fixing is transported to the packaging module 3 through the first conveyor belt 300. When the culture dish is transported to one end of the first conveyor belt 300 close to the second rotating device 200, the first transplanting mechanism first clamps and lifts the culture dish closest to the second rotating device 200 to a preset height to wait for the second transplanting mechanism to reset and take the material. The specific working principle is as follows: the second lifting cylinder 310 drives the second gripper 320 to descend. After the second gripper 320 takes away the culture dish on the first conveyor belt 300, the second lifting cylinder 310 drives the second gripper 320 to rise to the waiting height. The transplanting cylinder 340 drives the third gripper 360 to move above the second gripper 320. The third lifting cylinder 350 drives the third gripper 360 to descend. After the third gripper 360 takes away the culture dish on the second gripper 320, the third lifting cylinder 350 resets. Finally, the transplanting cylinder 340 is activated to drive the third gripper 360 to move towards the bagging station 33. When it reaches above the bagging station 33, the third lifting cylinder 350 drives the third gripper 360 to descend close to the packaging bag, and the third gripper 360 releases to make the culture dish fall into the packaging bag.
[0051] According to some embodiments of the present application, to ensure that the petri dish can smoothly enter the packaging bag, the packaging module 3 is further provided with a bagging auxiliary mechanism 400. The bagging auxiliary mechanism 400 includes a fourth lifting cylinder 410 disposed adjacent to the bagging station 33, and a conical funnel 420 disposed at the output end of the fourth lifting cylinder 410. The minimum diameter section of the conical funnel 420 faces the packaging bag clamped by the first jaw 210. The fourth lifting cylinder 410 drives the conical funnel 420 to move towards the packaging bag and inserts the discharge port of the conical funnel 420 into the bag opening of the packaging bag. Further, a bag supporting mechanism 500 is disposed at the bagging station 33. The bag supporting mechanism 500 includes a fifth lifting cylinder 510 and an adsorption tube 520 disposed at the output end of the fifth lifting cylinder 510. The two adsorption tubes 520 are disposed opposite to each other, and the two adsorption tubes 520 respectively adsorb both sides of the bag opening of the packaging bag to open the bag opening of the packaging bag. The specific working principle is as follows: When the third jaw 360 reaches the position for placing the petri dish, the fifth lifting cylinder 510 drives the adsorption tube 520 to descend to both sides of the packaging bag. The adsorption tube 520 opens the bag opening of the packaging bag due to the negative pressure adsorption of the adsorption tube 520. At this time, the fourth lifting cylinder 410 drives the conical funnel 420 to descend, so that after the end of the conical funnel 420 is inserted into the packaging bag, the third jaw 360 is released, and the petri dish falls onto the conical funnel 420 and accurately falls into the packaging bag through the conical funnel 420. It should be noted that the minimum diameter of the conical funnel 420 is greater than the maximum diameter of the petri dish.
[0052] According to some embodiments of the present application, the stacking module 1 is composed of a feeding conveyor belt 11, a stacking device, and a buffer device 700. The stacking device is arranged between the feeding conveyor belt 11 and the buffer device 700. Specifically, the stacking device includes a frame 600, a sixth lifting cylinder 610 installed on the frame 600, and a stacking platform 620 arranged at the output end of the sixth lifting cylinder 610. The sixth lifting cylinder 610 drives the stacking platform 620 to move in the longitudinal direction. Further, the buffer device 700 includes a buffer conveyor belt 710 and two baffles 720 fixed on both sides of the buffer conveyor belt 710. Among them, the two baffles 720 are arranged oppositely so that the space between the two baffles 720 forms a buffer bin 730. In addition, a transfer device for transferring petri dishes is arranged between the stacking device and the buffer device 700. Specifically, the transfer device includes a loose part transfer mechanism and a finished product transfer mechanism. The loose part transfer mechanism is used to transfer a single petri dish on the feeding conveyor belt 11 to the stacking platform 620 for stacking and palletizing, and the finished product transfer mechanism is used to transfer the petri dishes that have been stacked and palletized on the stacking platform 620 to the buffer device 700. Further, the loose part transfer mechanism is composed of a first translation cylinder 630 arranged on the frame 600, a seventh lifting cylinder 640 arranged at the output end of the first translation cylinder 630, and a picking component 650 arranged at the output end of the seventh lifting cylinder 640. The finished product transfer mechanism is composed of a second translation cylinder 111 arranged on the feeding conveyor belt 11 and a first push plate 112 arranged at the output end of the second translation cylinder 111.
[0053] The working principle of the stacking module 1 is as follows: After the unstacked petri dishes are conveyed by the feeding conveyor belt to one end close to the stacking platform 620, the first translation cylinder 630 drives the picking component 650 to move above the petri dish, and the seventh lifting cylinder 640 drives the picking component 650 to descend. After the picking component 650 sucks the petri dish on the feeding conveyor belt 11 by negative pressure, the seventh lifting cylinder 640 makes the picking component 650 rise to a certain height, and then the first translation cylinder 630 drives the petri dish to move above the stacking platform 620. The seventh lifting cylinder 640 makes the petri dish descend and approach the stacking platform 620, and the picking component 650 releases the petri dish so that the petri dish is placed on the stacking platform 620. This process is repeated to complete the quantitative stacking and palletizing of petri dishes. Among them, as the stacking height of the petri dishes on the stacking platform 620 increases, the sixth lifting cylinder 610 drives the stacking platform 620 to descend accordingly, and finally makes the top plane of the stacking platform 620 flush with the buffer conveyor belt 710 at the same horizontal plane. After the stacking and palletizing are completed, the second translation cylinder 111 is started to push the petri dishes on the stacking platform 620 onto the buffer conveyor belt 710. When the petri dishes are successfully transferred to the buffer conveyor belt 710, the buffer conveyor belt 710 is started and makes the petri dishes move a preset distance towards the labeling module 2.
[0054] Further, to prevent the finished product transfer mechanism from collapsing when transferring the petri dishes, the finished product transfer mechanism is also provided with an anti-tipping component. Specifically, the anti-tipping component is composed of an eighth lifting cylinder 660 provided on the frame 600, a third translation cylinder 670 provided on the output end of the eighth lifting cylinder 660, and a second push plate 680 provided on the output end of the third translation cylinder 670. When the second translation cylinder 111 is activated and the petri dish is pushed onto the buffer conveyor belt 710, the eighth lifting cylinder 660 is activated simultaneously to lower the third translation cylinder 670 to a preset height. Subsequently, the third translation cylinder 670 is activated to move the second push plate 680 close to the petri dish. When the first push plate 112 and the second push plate 680 reach both sides of the petri dish and jointly clamp the petri dish, the first push plate 112 and the second push plate 680 move towards the buffer conveyor belt 710 simultaneously driven by the second translation cylinder 111 and the third translation cylinder 670 respectively, and stably transfer the petri dish onto the buffer conveyor belt 710.
[0055] According to some embodiments of the present application, the labeling module 2 includes a first rotating device 21, a plurality of clamping mechanisms 800 provided on the first rotating device 21, a labeling device 22, a sorting device 23, and a heat shrinking device 24 arranged in sequence along the rotation direction of the first rotating device 21. A transfer manipulator 5 and a feeding mechanism 900 are arranged between the labeling module 2 and the buffer device 700, and the transfer manipulator 5 is used to transfer the petri dishes on the buffer device 700 to the feeding mechanism 900. Specifically, the feeding mechanism 900 is composed of a feeding conveyor belt 910, a pushing component provided at the discharging end of the feeding conveyor belt 910, and a feeding component. Further, the pushing component is composed of a receiving table 920, a pushing cylinder 930 provided on the receiving table 920, and a third push plate 940 provided on the output end of the pushing cylinder 930, while the feeding component is composed of a feeding table 950, a pushing cylinder 930 provided on the feeding table 950, and a third push plate 940 provided on the output end of the pushing cylinder 930.
[0056] Specifically, multiple material clamping mechanisms 800 are arranged at intervals around the axis of the first rotating device 21. A first loading station 211, a labeling station 212, a sorting station 213, a heat shrinking station 214, and a first unloading station 215 are sequentially arranged along the rotation direction of the first rotating device 21. Correspondingly, a labeling device 22 and a heat shrinking device 24 are respectively arranged at the labeling station 212 and the heat shrinking station 214. Optionally, the heat shrinking device 24 can be a hot air blower. Among them, a sorting device 23 is arranged at the sorting station 213. Specifically, the sorting device 23 is composed of a ninth lifting cylinder 231 and a beating rod 232 arranged at the output end of the ninth lifting cylinder 231. When the Petri dish with the film sleeved is transferred from the labeling station 212 to the sorting station 213, the ninth lifting cylinder 231 is activated to drive the beating rod 232 to move up and down, so that the beating rod 232 reciprocally beats the top of the Petri dish, making the packaging film flush with the top of the Petri dish to ensure that after heat shrinking, the packaging film completely wraps the outside of the Petri dish.
[0057] Further, the material clamping mechanism 800 includes a base 810 fixed on the first rotating device 21, a clamping cylinder 820 arranged on the base 810, and a material clamping rod 830 installed at the output end of the clamping cylinder 820. As shown in the figure, two clamping cylinders 820 are arranged on the base 810, and two material clamping rods 830 are arranged on each clamping cylinder 820. The space between the material clamping rods 830 forms a sorting cavity 840 that can accommodate the Petri dish. Specifically, the clamping cylinder 820 drives the material clamping rod 830 to move, so that the distance between the opposite material clamping rods 830 changes, thereby changing the size of the space of the sorting cavity 840.
[0058] The specific working principle of the label sleeving module 2 is as follows: After the transfer manipulator 5 grabs the petri dish from the buffer device 700 and places it on the feeding conveyor belt 910, the petri dish is transported to the material receiving table 920. Then, the pusher cylinder 930 on the material receiving table 920 is activated to push the petri dish to the waiting table 950 for transfer. When the first rotating device 21 drives the clamping mechanism 800 without a petri dish to rotate to the first feeding station 211, the clamp cylinder 820 is activated to increase the distance between the relatively arranged clamping rods 830. Subsequently, the pusher cylinder 930 on the waiting table 950 is activated to push the petri dish on the waiting table 950 into the sorting cavity 840. When the petri dish completely enters the sorting cavity 840, the clamp cylinder 820 resets the clamping rods 830 to clamp the petri dish. Then, the first rotating device 21 is activated again to make the clamping mechanism 800 with the placed petri dish rotate to the label sleeving station 212, the heat shrinkage station 214, and the first discharging station 215 in sequence to perform the label sleeving process, the external film heat shrinkage process of the petri dish, and the finished product discharging respectively. It should be noted that when the petri dish is transferred to the label sleeving station, the clamp cylinder 820 will be activated again to make the clamping rods 830 no longer clamp the petri dish, so as to facilitate the label sleeving device 22 to perform label sleeving. After the petri dish completes the label sleeving process, it is transferred to the first discharging station 215, and the first discharging station 215 is correspondingly connected to the feeding end of the first conveyor belt 300. Specifically, a transfer manipulator 5 is also provided at the feeding end of the first conveyor belt 300. The transfer manipulator 5 takes out the petri dish at the first discharging station 215 from the clamping mechanism 800 and transfers it onto the first conveyor belt 300.
[0059] Furthermore, a transition component is provided on the waiting component. The transition component consists of a transition cylinder 960 fixed to the bottom of the waiting table 950 and a transition connecting plate 970 arranged at the output end of the transition cylinder 960. The transition cylinder 960 drives the transition connecting plate 970 to reciprocate to change the connection state between the waiting table 950 and the sorting cavity 840. The specific working principle is as follows: When the sorting cavity 840 in the neutral state rotates to the first feeding station 211, the sorting cavity 840 opens. Then, the transition cylinder 960 is activated to make the end of the transition connecting plate 970 extend into the sorting cavity 840. The pusher cylinder 930 on the waiting table 950 is activated to push the petri dish on the waiting table 950 into the sorting cavity 840. After the feeding is completed, the transition cylinder 960 is activated again to reset the transition connecting plate 970. At this time, the waiting table 950 is disconnected from the clamping mechanism 800. Further, to ensure the accuracy of feeding, sensors for detecting whether a petri dish is placed are embedded on the waiting table 950, the material receiving table 920, and the base 810. Preferably, the sensor can be an infrared sensor 4.
[0060] In the description of this specification, the descriptions referring to terms such as "one embodiment", "some embodiments", "schematic embodiments", "examples", "specific examples", or "some examples", etc., mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0061] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model, and the scope of the present utility model is defined by the claims and their equivalents.
Claims
1. A vacuum packaging production line for culture dishes, characterized in that: A stacking module, a labeling module and a packaging module are sequentially arranged along the conveying direction; The sleeve label module is provided with a first rotating device, and a first loading station, a sleeve label working station, a heat shrinking station and a first unloading station are sequentially arranged along the rotation direction of the first rotating device, and the stacking module and the packaging module are respectively connected to the first loading station and the first unloading station; The packaging module includes a packaging bag loading device, a second rotating device, a plurality of first clamps arranged on the second rotating device, and a first material picking device mounted above the second rotating device. The first material picking device is used to take out the culture dish on the first unloading station of the first rotating device and transfer it to the packaging bag clamped by the first clamp. A bag picking station and a bag filling station are sequentially arranged along the rotation direction of the second rotating device.
2. The vacuum packaging production line for culture dishes according to claim 1, characterized in that: The packaging bag loading device includes a packaging bag placing frame, a bag suction mechanism arranged below the packaging bag placing frame, and a first manipulator arranged between the bag suction mechanism and the first clamp. The bottom of the packaging bag placing frame is provided with an outlet for outputting packaging bags. The bag suction mechanism is used to suck out the packaging bags at the bottom layer of the packaging bag placing frame. The first manipulator is used to transfer the packaging bags sucked out by the bag suction mechanism to the clamping range of the first clamp.
3. The vacuum packaging production line for culture dishes according to claim 2, characterized in that: The bag suction mechanism is composed of a first lifting cylinder and an adsorption component arranged at the output end of the first lifting cylinder. The first lifting cylinder drives the adsorption component to approach or move away from the packaging bag at the bottom layer.
4. The vacuum packaging production line for culture dishes according to claim 1, characterized in that: The label sleeve module is connected to the packaging module via a first conveyor belt, and the first material taking device is mounted above the first conveyor belt.
5. The vacuum packaging production line for culture dishes according to claim 4, characterized in that: The first material picking device includes a first transplanting mechanism and a second transplanting mechanism. The first transplanting mechanism includes a second lifting cylinder and a second clamping jaw arranged at the output end of the second lifting cylinder. The second lifting cylinder drives the second clamping jaw to reciprocate in the longitudinal direction. The second clamping jaw is used to take out the culture dish on the first conveyor belt. The second transplanting mechanism is used to transfer the culture dish on the second clamping jaw to a packaging bag waiting for the culture dish.
6. The vacuum packaging production line for culture dishes according to claim 5, characterized in that: The second transplanting mechanism includes a transplanting bracket mounted above the first conveyor belt, a transplanting cylinder arranged on the transplanting bracket, a third lifting cylinder arranged on the output end of the transplanting cylinder, and a third clamp arranged at the output end of the third lifting cylinder. The third clamp takes the culture dish out of the second clamp and then transports it to the bagging station for bagging under the drive of the transplanting cylinder.
7. The vacuum packaging production line for culture dishes according to claim 5, characterized in that: The packaging module is also provided with a bagging auxiliary mechanism, which includes a fourth lifting cylinder arranged adjacent to the bagging station and a conical funnel arranged at the output end of the fourth lifting cylinder, the smallest diameter section of the conical funnel faces the packaging bag clamped by the first clamp, and the fourth lifting cylinder drives the conical funnel to move toward the packaging bag and enables the discharge port of the conical funnel to be plugged into the bag mouth of the packaging bag.
8. The vacuum packaging production line for culture dishes according to claim 1, characterized in that: A bag taking station, a bag filling station, a vacuuming station, a sealing station and a second unloading station are arranged in sequence along the rotation direction of the second rotating device. The vacuuming station and the sealing station are respectively provided with a vacuuming loader and a thermoplastic sealing machine.
9. The vacuum packaging production line for culture dishes according to claim 8, characterized in that: The bagging station is provided with a bag-supporting mechanism, which consists of a fifth lifting cylinder and an adsorption tube arranged at the output end of the fifth lifting cylinder. The two adsorption tubes are arranged opposite to each other, and the two adsorption tubes respectively adsorb the two sides of the bag opening of the packaging bag to open the bag opening of the packaging bag.