Embedded scraper transporter for transporting furnace bottom ash
By designing a cooling component in the buried scraper conveyor for furnace bottom ash slag conveying, the interaction of rack, first gear, transmission belt and fan blades is used to achieve cooling of the scraper, solving the wear and thermal deformation problems caused by high temperature, and improving the performance and transmission effect of the conveyor.
Patent Information
- Application Number
- CN202421513467.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-06-28
AI Technical Summary
When transporting the furnace bottom ash slag conveyor, when transporting the furnace bottom ash slag, the buried scraper and chain will aggravate their wear due to the high temperature, and the scraper will undergo thermal deformation, affecting its coordination with the chain and conveying effect.
A buried scraper conveyor for conveying ash slag at the bottom of the furnace is designed, with cooling components inside, including racks, first gears, transmission belts and fan blades. Through the interaction of these components, the fan blades are driven to rotate and blow out the air, achieving cooling of the scraper and reducing thermal deformation.
Through the design of the cooling components, the temperature of the scraper and rack is effectively reduced, thermal deformation and wear are reduced, and the transmission effect and overall performance of the conveyor are improved.
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Figure CN222922267U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material conveying, in particular to an enclosed scraper conveyor for conveying bottom ash and slag of a furnace. Background Art
[0002] The enclosed scraper conveyor for conveying bottom ash and slag of a furnace is an industrial machine specifically used for conveying bottom ash and slag of a furnace. It conveys bulk materials to a predetermined target through a scraper chain moving in a closed housing.
[0003] When the enclosed scraper conveyor for conveying bottom ash and slag of a furnace transports bottom ash and slag, due to the relatively high temperature of the bottom ash and slag, the scrapers and chains in the enclosed scraper conveyor that are in direct contact with the bottom ash and slag will be severely worn due to the high temperature, and the scrapers will also undergo thermal deformation, affecting their cooperation with the chains and the conveying effect. Summary of the Utility Model
[0004] The purpose of the utility model is to provide an enclosed scraper conveyor for conveying bottom ash and slag of a furnace to solve the problems raised in the above background art.
[0005] To solve the above technical problems, the enclosed scraper conveyor for conveying bottom ash and slag of a furnace provided by the utility model includes an enclosed scraper conveyor and a scraper. A cooling component is arranged inside the enclosed scraper conveyor. The cooling component includes a rack installed on the inner wall of the enclosed scraper conveyor. A connecting rod is rotatably connected to the inner bottom wall of the scraper. A first gear meshing with the rack is installed on the outer wall of the connecting rod. Two rotating rods are arranged inside the scraper. A transmission belt is connected between the connecting rod and one of the rotating rods. A plurality of fan blades are installed on the outer wall of the rotating rod. A belt is connected between the two rotating rods.
[0006] Further, a through groove is formed on one side of the scraper. The first gear is located inside the through groove, and the rack does not contact the scraper.
[0007] Further, a chamber is formed inside the scraper. A rotating shaft is installed on the outer wall of the rotating rod. A blade is installed on the outer wall of the rotating shaft. The rotating shaft and the blade are located inside the chamber.
[0008] Further, a baffle is installed on the inner wall of the scraper. The rotating rod is rotatably connected to the baffle, and the chamber is located between the baffle and the scraper.
[0009] Further, two sealing rings are installed on the outer wall of the rotating rod. One of the sealing rings is located on the top of the baffle, and the other sealing ring is located on the bottom of the baffle. The sealing rings are located at the connection between the rotating rod and the baffle.
[0010] Further, a heat dissipation plate is installed on the inner wall of the scraper. The heat dissipation plate is located on the top of the scraper.
[0011] Further, a support rod is rotatably connected to the top of the baffle. A second gear meshingly connected to the first gear is installed on the outer wall of the support rod. A worm is installed at the top of the support rod. A support rod is arranged on one side of the worm. A worm gear meshingly connected to the worm is installed on the outer wall of the support rod. A plurality of blade plates are installed on the outer wall of the support rod, and the blade plates correspond to the first gear and the rack.
[0012] Further, a partition plate is installed on the top of the baffle. One end of the support rod away from the blade plate is rotatably connected to the outer wall of the partition plate.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] 1. In the present utility model, when the scraper moves in the drag conveyor, through the interaction with the rack, the first gear rotates. This rotation drives the rotating rod to rotate through the connecting rod and the transmission belt, and then drives the fan blade to rotate and blow out air. This blowing action cools the scraper, improves the heat dissipation effect, and reduces the phenomenon of thermal deformation.
[0015] 2. In the present utility model, when the first gear rotates, it drives the second gear and the worm gear to rotate, and then drives the blade plate to rotate and blow air. This air can not only reduce the temperature of the first gear and the rack, prevent them from deforming due to high temperature, but also blow off the high-temperature bottom ash stuck between them, ensuring that the transmission effect is not affected. Description of the Drawings
[0016] Figure 1 is the external structure schematic diagram of the present utility model;
[0017] Figure 2 is the connection structure schematic diagram of the scraper and the baffle in the present utility model;
[0018] Figure 3 is the connection structure schematic diagram of the rotating shaft and the blade in the present utility model;
[0019] Figure 4 is the connection structure schematic diagram of the scraper and the through groove in the present utility model;
[0020] Figure 5 is Figure 1 the enlarged structure diagram at A in
[0021] Figure 6 is Figure 2 the enlarged structure diagram at B in
[0022] In the figure: 1. Drag conveyor;
[0023] 2. Cooling component; 201. Rack; 202. Connecting rod; 203. First gear; 204. Rotating rod; 205. Transmission belt; 206. Fan blade; 207. Belt;
[0024] 3. Scraper; 4. Baffle; 5. Chamber; 6. Sealing ring; 7. Rotating shaft; 8. Blade; 9. Heat dissipation plate; 10. Through groove; 11. Support rod; 12. Second gear; 13. Worm; 14. Partition board; 15. Support rod; 16. Worm gear; 17. Blade plate. Detailed implementation manners
[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0026] Please refer to Figures 1-6 , the present invention provides a technical solution:
[0027] Refer to Figures 1-6 As shown in
[0028] , a scraper conveyor for conveying bottom ash of a furnace includes a scraper conveyor 1 and a scraper 3. A cooling component 2 is arranged inside the scraper conveyor 1. The cooling component 2 includes a rack 201 fixedly installed on the inner wall of the scraper conveyor 1. The inner bottom wall of the scraper 3 is rotatably connected with a connecting rod 202. A first gear 203 meshed with the rack 201 is fixedly installed on the outer wall of the connecting rod 202. Two rotating rods 204 are arranged inside the scraper 3. A transmission belt 205 is connected between the connecting rod 202 and one of the rotating rods 204. A plurality of fan blades 206 are fixedly installed on the outer wall of the rotating rod 204. A belt 207 is connected between the two rotating rods 204.
[0029] Refer to Figure 4 , a through groove 10 is opened on one side of the scraper 3. The first gear 203 is located inside the through groove 10, and the rack 201 does not contact the scraper 3.
[0030] The through slot 10 provides space for the first gear 203 to extend out of the scraper 3, enabling the rack 201 to drive the first gear 203 to rotate without contacting the scraper 3. The rack 201 does not contact the scraper 3, avoiding friction and wear between the rack 201 and the scraper 3.
[0031] Refer to Figures 2-3 , a chamber 5 is provided inside the scraper 3, with water in the chamber 5. A rotating shaft 7 is fixedly installed on the outer wall of the rotating rod 204, and a blade 8 is fixedly installed on the outer wall of the rotating shaft 7. The rotating shaft 7 and the blade 8 are located inside the chamber 5.
[0032] The water in the chamber 5 not only cools the bottom and the outer wall of the scraper 3, but also can cool the chain at the bottom of the scraper 3. While the rotating rod 204 rotates, it drives the rotating shaft 7 and the blade 8 in the chamber 5 to rotate together. The rotating blade 8 can accelerate the flow of water in the chamber 5, enabling the enclosed scraper conveyor 1 to dissipate heat faster.
[0033] Refer to Figures 2-4 , a baffle 4 is fixedly installed on the inner wall of the scraper 3. The rotating rod 204 is rotatably connected to the baffle 4, and the chamber 5 is located between the baffle 4 and the inner bottom wall of the scraper 3.
[0034] The baffle 4 supports the rotating rod 204 and separates the chamber 5 from the scraper 3, preventing the water in the chamber 5 from flowing into the enclosed scraper conveyor 1 through the through slot 10.
[0035] Refer to Figures 2-3 , two sealing rings 6 are fixedly installed on the outer wall of the rotating rod 204. One sealing ring 6 is located on the top of the baffle 4, and the other sealing ring 6 is located on the bottom of the baffle 4. The sealing rings 6 are located at the connection between the rotating rod 204 and the baffle 4.
[0036] The sealing rings 6 seal the connection between the rotating rod 204 and the baffle 4, preventing the water in the chamber 5 from seeping above the baffle 4 and causing the water to flow out of the through slot 10 to the outside of the scraper 3, and avoiding the furnace bottom ash slag from clumping when it touches the water.
[0037] Refer to Figures 4-5 , a heat dissipation plate 9 is fixedly installed on the inner wall of the scraper 3. The heat dissipation plate 9 is located on the top of the scraper 3.
[0038] The heat dissipation plate 9 seals the top of the scraper 3, enabling the air blown out by the fan blade 206 in the scraper 3 to be dissipated through the heat dissipation plate 9.
[0039] Refer to Figure 6, a support rod 11 is rotatably connected to the top of the baffle 4. A second gear 12 engaged with the first gear 203 is fixedly installed on the outer wall of the support rod 11. A worm 13 is fixedly installed at the top of the support rod 11. A support rod 15 is arranged on one side of the worm 13. A worm gear 16 engaged with the worm 13 is fixedly installed on the outer wall of the support rod 15. A plurality of blade plates 17 are fixedly installed on the outer wall of the support rod 15. The blade plates 17 correspond to the first gear 203 and the rack 201.
[0040] When the first gear 203 rotates, it drives the second gear 12 to rotate. The support rod 11 and the worm 13 are rotated through the second gear 12. The rotation of the worm 13 drives the worm gear 16 to rotate. After the worm gear 16 rotates, it will drive the support rod 15 and the blade plates 17 to rotate. The wind blown out by the blade plates 17 can cool the first gear 203 and the rack 201, avoiding the situation that the high-temperature furnace bottom ash falls on the rack 201 and the first gear 203, resulting in thermal deformation of the rack 201 and the first gear 203. At the same time, the wind blown out by the blade plates 17 can also blow off the high-temperature furnace bottom ash scattered between the rack 201 and the first gear 203, avoiding the high-temperature furnace bottom ash getting stuck between the rack 201 and the first gear 203 and affecting the transmission effect of the rack 201 and the first gear 203.
[0041] Refer to Figure 6 , a partition plate 14 is fixedly installed at the top of the baffle 4. One end of the support rod 15 away from the blade plates 17 is rotatably connected to the outer wall of the partition plate 14.
[0042] The partition plate 14 supports the support rod 15, provides a support point for the support rod 15, and makes the blade plates 17 and the support rod 15 more stable when rotating.
[0043] Working principle:
[0044] When the scraper 3 moves along the chain in the drag conveyor 1, when the scraper 3 moves along the rack 201, the first gear 203 will rotate along the rack 201. After the first gear 203 rotates, it drives the connecting rod 202 to rotate. The connecting rod 202 drives one of the rotating rods 204 to rotate through the transmission belt 205. The rotating rod 204 drives the other rotating rod 204 to rotate through the belt 207. The rotating rod 204 rotates to drive the fan blade 206 to rotate. The rotating fan blade 206 will blow out wind, and the wind cools the scraper 3 in direct contact with the high-temperature furnace bottom ash, improving the heat dissipation effect of the scraper 3 and reducing the situation of thermal deformation of the scraper 3.
[0045] When the first gear 203 rotates, it drives the second gear 12 to rotate. Through the second gear 12, the support rod 11 and the worm 13 are driven to rotate. The rotation of the worm 13 drives the worm wheel 16 to rotate. After the worm wheel 16 rotates, it drives the support rod 15 and the blade 17 to rotate. The wind blown by the blade 17 can cool the first gear 203 and the rack 201, avoiding the situation that the high-temperature furnace bottom ash falls on the rack 201 and the first gear 203, resulting in thermal deformation of the rack 201 and the first gear 203. At the same time, the wind blown by the blade 17 can also blow off the high-temperature furnace bottom ash scattered between the rack 201 and the first gear 203, avoiding the high-temperature furnace bottom ash getting stuck between the rack 201 and the first gear 203 and affecting the transmission effect of the rack 201 and the first gear 203.
Claims
1. A buried scraper conveyor for conveying furnace bottom ash, comprising a buried scraper conveyor (1) and a scraper (3), characterized in that: A cooling component (2) is arranged inside the buried scraper conveyor (1), and the cooling component (2) comprises a rack (201) mounted on the inner wall of the buried scraper conveyor (1); the inner bottom wall of the scraper (3) is rotatably connected to a connecting rod (202); the outer wall of the connecting rod (202) is mounted with a first gear (203) meshingly connected to the rack (201); two rotating rods (204) are arranged inside the scraper (3); a transmission belt (205) is connected to the connecting rod (202) and one of the rotating rods (204); a plurality of fan blades (206) are mounted on the outer wall of the rotating rod (204); and a belt (207) is connected to the two rotating rods (204) in a transmission manner.
2. The buried scraper conveyor for conveying bottom ash and slag according to claim 1, characterized in that: A through slot (10) is provided on one side of the scraper (3); the first gear (203) is located inside the through slot (10); and the rack (201) does not contact the scraper (3).
3. The buried scraper conveyor for conveying bottom ash and slag according to claim 1, characterized in that: A chamber (5) is provided inside the scraper (3), a rotating shaft (7) is installed on the outer wall of the rotating rod (204), a blade (8) is installed on the outer wall of the rotating shaft (7), and the rotating shaft (7) and the blade (8) are located inside the chamber (5).
4. The buried scraper conveyor for conveying bottom ash and slag as claimed in claim 3, characterized in that: A baffle (4) is installed on the inner wall of the scraper (3); the rotating rod (204) is rotatably connected to the baffle (4); and the chamber (5) is located between the baffle (4) and the scraper (3).
5. The buried scraper conveyor for conveying bottom ash and slag according to claim 1, characterized in that: Two sealing rings (6) are installed on the outer wall of the rotating rod (204), one of the sealing rings (6) is located at the top of the baffle (4), and the other sealing ring (6) is located at the bottom of the baffle (4), and the sealing ring (6) is located at the connection between the rotating rod (204) and the baffle (4).
6. The buried scraper conveyor for conveying bottom ash and slag according to claim 1, characterized in that: A heat sink (9) is installed on the inner wall of the scraper (3), and the heat sink (9) is located on the top of the scraper (3).
7. The buried scraper conveyor for conveying bottom ash and slag according to claim 5, characterized in that: The top of the baffle (4) is rotatably connected to a support rod (11); the outer wall of the support rod (11) is provided with a second gear (12) meshingly connected to the first gear (203); the top of the support rod (11) is provided with a worm (13); one side of the worm (13) is provided with a support rod (15); the outer wall of the support rod (15) is provided with a worm wheel (16) meshingly connected to the worm (13); the outer wall of the support rod (15) is provided with a plurality of blades (17); the blades (17) correspond to the first gear (203) and the rack (201).
8. The buried scraper conveyor for conveying bottom ash and slag according to claim 7, characterized in that: A partition plate (14) is installed on the top of the baffle plate (4), and one end of the support rod (15) away from the blade plate (17) is rotatably connected to the outer wall of the partition plate (14).