Fermentation equipment for biological fermentation feed production
By setting up a crusher and a screener at the feed end of the fermentation tank of the biofermentation feed production and fermentation equipment, and using a spiral heat conduction pipe and a stirring system, the problems of uneven crushing of materials and uneven heating temperature are solved, and the fermentation effect is significantly improved.
Patent Information
- Application Number
- CN202420811507.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-04-18
AI Technical Summary
During the fermentation of biological feed, the material is unevenly crushed and the heating temperature is uneven, resulting in poor fermentation effect.
A bio-fermented feed production and fermentation equipment is designed, including a crusher and a screener being installed at the feed end of the fermenter, a spiral heat conduction pipe is used for uniform heating, and a uniform mixing and stirring of the materials is achieved through a mixing motor and a stirring shaft.
It improves the particle size consistency of the material and the mixing uniformity of the fermentation bacterial fluid, ensures uniform heating and stirring of the fermentation process, thereby improving the fermentation effect.
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Figure CN222923147U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fermentation equipment, in particular to a fermentation equipment for producing biological fermented feed. Background Art
[0002] Biological feed takes microbial fermentation technology as the core, and the feed substrate is prepared into animal feed or feed raw materials after biological fermentation. The prepared biological fermented feed improves the utilization rate of roughage and reduces the waste of feed raw materials; through the way of biological feed fermentation, not only can the anti-nutritional factors in the raw materials be removed, the palatability and digestibility of the feed be improved, but also unconventional raw materials can be converted into feed raw materials that animals can digest and absorb, effectively reducing or even replacing the application of antibiotics in the feed and breeding process.
[0003] When fermenting biological feed, the control of temperature is particularly important. If the temperature is too low, the fermentation effect is not good; if the temperature is too high, the fermentation bacterial liquid is easily inactivated. The existing heating devices are prone to cause too high local temperature while the temperature in other positions is relatively low, which is not conducive to the uniform heating and mixing of biological feed production, and extremely reduces its fermentation effect. And before fermentation, the materials need to be crushed. The existing crushing devices have poor crushing effects, and usually need to circulate the feed multiple times to reach the required fineness. To ensure the fineness and uniformity of the feed, the crushed feed often needs to be screened, which is very inconvenient to use. Summary of the Utility Model
[0004] The utility model provides a fermentation equipment for producing biological fermented feed to solve the technical problems of uneven crushing of materials before fermentation and uneven heating temperature during the fermentation process.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A fermentation equipment for producing biological fermented feed provided by the present application includes a fermentation tank. A heat preservation layer is arranged on the surface of the tank body of the fermentation tank. A feed inlet and an exhaust port are arranged on the tank body. A stirring motor is fixedly installed at the middle position of the top of the fermentation tank. A stirring shaft is installed in the fermentation tank. The output shaft end of the stirring motor penetrates through the top of the fermentation tank and is fixedly connected with the stirring shaft. Stirring blades are respectively installed at both ends of the stirring shaft.
[0007] A spiral heat conduction tube is installed in the fermentation tank around the stirring shaft. A fixing frame is installed on the inner wall of the fermentation tank. The fixing frame is connected with the spiral heat conduction tube through a buckle to facilitate the fixed installation of the spiral heat conduction tube in the fermentation tank. A discharge port and a heat conduction oil tank are arranged at the bottom of the fermentation tank. The heat conduction oil tank is communicated with the spiral heat conduction tube. An electromagnetic coil is installed on the heat conduction oil tank. A circulation pump for promoting the circulation of heat conduction oil is installed on one side of the heat conduction oil tank.
[0008] Further, it also includes a crushing mechanism, and the crushing mechanism is connected to the feed inlet.
[0009] Further, the crushing mechanism includes a feed hopper and a crusher. The feed hopper is welded to the top of the crusher. A discharge pipe is welded to the bottom of the crusher, and one end of the discharge pipe is connected to the first conveying pipeline. The first outlet of the first conveying pipeline is connected to the feed inlet to convey the crushed feed into the fermentation tank through the feed inlet for fermentation.
[0010] Further, a sieve is provided in the center of the first conveying pipeline. The second outlet of the first conveying pipeline is connected to a deflector plate, which is communicated with the sieve. A screw conveyor is provided at the top of the fermentation tank, and the feed end of the screw conveyor is connected to the deflector plate. The discharge end of the screw conveyor is connected to a second conveying pipeline, and the second conveying pipeline (21) is communicated with the inside of the feed hopper.
[0011] Further, a vibrator is provided at one end of the bottom of the sieve.
[0012] Further, a temperature sensor is fixedly installed on the inner top surface of the fermentation tank.
[0013] Further, the bottom of the fermentation tank is fixedly connected to a first support, and the bottom of the first conveying pipeline is fixedly connected to a second support.
[0014] The beneficial effects achieved by the present utility model:
[0015] The biological fermentation feed production and fermentation equipment provided by the present utility model improves the particle size consistency of the materials entering the fermentation tank by arranging a crusher and a screening machine at the feed end of the fermentation tank, improves the mixing uniformity of the fermentation bacterial liquid and the materials. After mixing the mixed bacterial liquid and the raw material powder, heat preservation and heating and stirring are carried out in the tank to complete fermentation. During the fermentation process, the temperature change in the tank body is accurately measured by the temperature sensor arranged on the top of the fermentation tank, thereby effectively improving the fermentation degree of the materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic structural diagram of an embodiment of the present utility model;
[0017] Reference numerals:
[0018] 1. Fermentation tank; 2. Stirring motor; 3. Exhaust port; 4. Temperature sensor; 5. Spiral heat conduction pipe; 6. Heat preservation layer; 7. Stirring shaft; 8. Stirring blade; 9. Discharge port; 10. First support; 11. Heat conduction oil tank; 12. Circulation pump; 13. Feed hopper; 14. Crusher; 15. Feeding pipe; 16. First conveying pipeline; 17. Screen; 18. Feed inlet; 19. Guide plate; 20. Screw conveyor; 21. Second conveying pipeline; 22. Second support; 23. Fixed frame; 24. Buckle.
[0019] The attached drawings are only for illustrative purposes and should not be construed as a limitation of this patent; to better illustrate this embodiment, some components in the attached drawings will be omitted, enlarged or reduced, which does not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the attached drawings may be omitted; the same or similar reference numerals correspond to the same or similar components; the terms describing the positional relationship in the attached drawings are only for illustrative purposes and should not be construed as a limitation of this patent. Detailed implementation manners
[0020] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that those of ordinary skill in the art can implement them. When the combination of the technical solutions appears to be contradictory or unable to be implemented, it should be considered that such a combination of the technical solutions does not exist and is not within the protection scope required by the present utility model.
[0021] The technical solutions of the present utility model will be introduced and described in detail below with reference to the specific attached drawings.
[0022] As Figure 1 shown, a fermentation device for producing biological fermentation feed includes a fermentation tank 1. A heat preservation layer 6 is provided on the surface of the tank body of the fermentation tank 1. A feed inlet 18 and an exhaust port 3 are provided on the tank body. A stirring motor 2 is fixedly installed at the middle position on the top of the tank body. A stirring shaft 7 is installed in the fermentation tank 1. The output shaft end of the stirring motor 2 penetrates through the top of the fermentation tank 1 and is fixedly connected to the stirring shaft 7. Stirring blades 8 are respectively installed at both ends of the stirring shaft 7;
[0023] A spiral heat-conducting pipe 5 is installed around the stirring shaft 7 inside the fermentation tank 1. A fixing rack 23 is installed on the inner wall of the fermentation tank 1. The fixing rack 23 is connected to the spiral heat-conducting pipe 5 through a buckle 24 to facilitate the fixed installation of the spiral heat-conducting pipe 5 inside the fermentation tank. A discharge port 9 and a heat-conducting oil tank 11 are arranged at the bottom of the fermentation tank 1. The heat-conducting oil tank 11 is communicated with the spiral heat-conducting pipe 5. An electromagnetic coil is installed on the heat-conducting oil tank 11, and a circulation pump 12 for promoting the circulation of the heat-conducting oil is installed on one side of the heat-conducting oil tank 11.
[0024] In a specific embodiment, a crushing mechanism is further included, and the crushing mechanism is connected to the feed inlet 18.
[0025] In a specific embodiment, the crushing mechanism includes a feed hopper 13 and a crusher 14. The feed hopper 13 is welded to the top of the crusher 14. A blanking pipe 15 is welded to the bottom of the crusher 14, and one end of the blanking pipe 15 is connected to a first conveying pipeline 16. The first output port of the first conveying pipeline 16 is connected to the feed inlet 18 to convey the crushed feed into the fermentation tank 1 for fermentation.
[0026] In a specific embodiment, a screen 17 is arranged in the center of the first conveying pipeline 16. The second output port of the first conveying pipeline 16 is connected to a guiding plate 19 and is communicated with the screen 17. A spiral conveyor 20 is arranged at the top of the fermentation tank 1, and the feed end of the spiral conveyor 20 is connected to the guiding plate 19. The discharge end of the spiral conveyor 20 is connected to a second conveying pipeline 21, and the second conveying pipeline 21 is communicated with the inside of the feed hopper 13.
[0027] In a specific embodiment, a vibrator is arranged at one end of the bottom of the screen 17.
[0028] In a specific embodiment, a temperature sensor 4 is fixedly installed on the inner top surface of the fermentation tank 1.
[0029] In a specific embodiment, the bottom of the fermentation tank 1 is fixedly connected to a first support 10, and the bottom of the first conveying pipeline 16 is fixedly connected to a second support 22.
[0030] The operation mode of the above biological fermentation feed production and fermentation equipment is described in detail as follows:
[0031] When the device is in use, the preliminarily crushed biological feed is added to the device from the feed hopper and crushed by a crusher. After crushing, through the first conveying pipeline and under the action of a sieve, the materials of a certain particle size are conveyed from the feed inlet to the fermentation tank. The materials with larger particles enter the screw conveyor through the guide plate, enter the second conveying pipeline under the action of the screw conveyor and then return to the feed hopper again, and are crushed again subsequently until they can pass through the sieve and enter the fermentation tank; the materials are heated by the spiral heat conduction pipe in the tank, the stirring motor is started, and the materials are stirred and then fermented.
[0032] The serial numbers of the embodiments of the present application above are only for description and do not represent the advantages and disadvantages of the embodiments. The above are only the preferred embodiments of the present application, and do not limit the patent scope of the present application accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present application, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present application.
Claims
1. A biological fermentation feed production fermentation equipment, comprising a fermentation tank (1), characterized in that: The fermentation tank (1) has a heat-insulating layer (6) disposed on its surface, a feed port (18) and an exhaust port (3) disposed on the tank, a stirring motor (2) fixedly mounted in the middle of the top of the tank, a stirring shaft (7) mounted in the fermentation tank (1), an output shaft end of the stirring motor (2) passing through the top of the fermentation tank (1) and fixedly connected to the stirring shaft (7), and stirring blades (8) are mounted at both ends of the stirring shaft (7); A spiral heat-conducting pipe (5) is installed around a stirring shaft (7) in the fermentation tank (1); a fixing frame (23) is installed on the inner wall of the fermentation tank (1); the fixing frame (23) is connected to the spiral heat-conducting pipe (5) via a buckle (24) so as to fix the spiral heat-conducting pipe (5) in the fermentation tank; a discharge port (9) and a heat-conducting oil tank (11) are arranged at the bottom of the fermentation tank (1); the heat-conducting oil tank (11) is connected to the spiral heat-conducting pipe (5); an electromagnetic coil is installed on the heat-conducting oil tank (11); and a circulation pump (12) for promoting the circulation of the heat-conducting oil is installed on one side of the heat-conducting oil tank (11).
2. A biological fermentation feed production and fermentation equipment according to claim 1, characterized in that: It also comprises a pulverizing mechanism, which is connected to the feed port (18).
3. A biological fermentation feed production and fermentation equipment according to claim 2, characterized in that: The pulverizing mechanism comprises a feed hopper (13) and a pulverizer (14); the feed hopper (13) is welded to the top of the pulverizer (14); a feed discharge pipe (15) is welded to the bottom of the pulverizer (14); one end of the feed discharge pipe (15) is connected to a first conveying pipe (16); a first output port of the first conveying pipe (16) is connected to a feed port (18), and the pulverized feed is transported from the feed port (18) to a fermentation tank (1) for fermentation.
4. A biological fermentation feed production and fermentation equipment according to claim 3, characterized in that: A screen (17) is provided at the center of the interior of the first conveying pipe (16); a second output port of the first conveying pipe (16) is connected to a guide plate (19) and communicates with the screen (17); a screw conveyor (20) is provided on the top of the fermentation tank (1), and a feed end of the screw conveyor (20) is connected to the guide plate (19), and a discharge end of the screw conveyor (20) is connected to a second conveying pipe (21), and the second conveying pipe (21) is communicated with the interior of the feed hopper (13).
5. The biological fermentation feed production and fermentation equipment according to claim 4, characterized in that: A vibrator is provided at one end of the bottom of the screen (17).
6. The biological fermentation feed production and fermentation equipment according to claim 1, characterized in that: A temperature sensor (4) is fixedly mounted on the inner top surface of the fermentation tank (1).
7. The biological fermentation feed production and fermentation equipment according to claim 3, characterized in that: A first bracket (10) is fixedly connected to the bottom of the fermentation tank (1), and a second bracket (22) is fixedly connected to the bottom of the first delivery pipeline (16).