Mixed fermentation device for beef cattle fermented feed

Abstract

The utility model relates to the related technical field of feed, in particular to a beef cattle fermented feed mixed fermentation device which comprises a fermentation bin, a stirring mechanism is arranged in the fermentation bin, and an adjusting mechanism is arranged on the inner side surface of the fermentation bin. According to the mixed fermentation device for the beef cattle fermented feed, the fermentation bin with the special design is adopted, sufficient stirring of materials and uniform feeding of strains are achieved, an efficient stirring mode is adopted, it is guaranteed that the materials are sufficiently mixed in the fermentation process, the fermentation efficiency and the fermentation quality are improved, the feeding amount of the strains can be accurately controlled according to needs, and the production efficiency is improved. Through the temperature sensor and the heating / refrigerating device, accurate control over the temperature in the fermentation bin is achieved, smooth proceeding of the fermentation process is guaranteed, and accurate control over the humidity in the fermentation bin is achieved through the humidity sensor and the humidifying / dehumidifying device. The fermentation environment is optimized through sufficient stirring of the stirring mechanism and uniform feeding of the strain feeding mechanism.

Description

Technical Field

[0001] The utility model relates to the technical field of feeds, in particular to a mixed fermentation device for beef cattle fermentation feed. Background Art

[0002] With the rapid development of the livestock industry, feed, as an important foundation of the livestock industry, directly affects the quality and yield of livestock products. In recent years, biological fermentation feed has been favored by the majority of farmers due to its advantages such as rich nutrition and easy digestion and absorption. At present, most of the feed fermentation devices on the market adopt simple stirring and fermentation methods, that is, the materials and strains are simply mixed and then placed for fermentation. Feed is the general term for the food of all animals raised. More narrowly, generally, feed mainly refers to the food of animals raised in agriculture or animal husbandry. Feed includes more than a dozen varieties of feed raw materials such as soybeans, soybean meal, corn, fish meal, amino acids, miscellaneous meals, whey powder, oils and fats, meat and bone meal, grains, and feed additives. When preparing feed, it is necessary to ferment the feed, and at this time, a fermentation device is required. A fermentation device refers to a device used for microbial fermentation in industry. Its main body is generally a columnar cylinder made of stainless steel plates. In design and processing, attention should be paid to strict and reasonable structure, being able to withstand steam sterilization, having a certain operating elasticity, minimizing internal accessories to avoid dead corners, having strong material and energy transfer performance, and being able to be adjusted to facilitate cleaning, reduce pollution, being suitable for the production of various products, and reducing energy consumption. Therefore, in order to improve the efficiency of feed fermentation, a mixed fermentation device for beef cattle fermentation feed is particularly needed.

[0003] Because of the existing feed mixing and fermentation device, the fermentation efficiency is low. The strains can only absorb a small piece of nutrition nearby, and the nutrition supply is limited, which affects the reproduction and fermentation efficiency of the strains. The fermentation quality is unstable. Due to the lack of effective stirring and mixing during the fermentation process, the materials are prone to caking, resulting in uneven fermentation and affecting the fermentation quality. The degree of automation is low. The existing devices mostly rely on manual operation, with a large labor intensity and it is difficult to achieve precise control. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a mixed fermentation device for beef cattle fermentation feed to solve the problems in the above background art, that is, the existing feed mixing and fermentation device has low fermentation efficiency, the strains can only absorb a small piece of nutrition nearby, the nutrition supply is limited, which affects the reproduction and fermentation efficiency of the strains, the fermentation quality is unstable, due to the lack of effective stirring and mixing during the fermentation process, the materials are prone to caking, resulting in uneven fermentation and affecting the fermentation quality, the degree of automation is low, the existing devices mostly rely on manual operation, with a large labor intensity and it is difficult to achieve precise control.

[0005] To achieve the above object, the present utility model provides the following technical solutions: A mixed fermentation device for beef cattle fermentation feed, including a fermentation tank, a stirring mechanism is arranged inside the fermentation tank, and an adjusting mechanism is arranged on the inner side surface of the fermentation tank;

[0006] The stirring mechanism includes a fixed block, a motor, a rotating shaft, a gear, a bearing, a threaded rod, a stirring disk, a feeding port and an auger screw. The upper surface of the fermentation tank is fixedly connected with a fixed block, the upper surface of the fixed block is fixedly connected with a motor, one end of the motor is fixedly connected with a rotating shaft, the outer surface of the rotating shaft is meshed with a gear, the inner surface of the gear is fixedly connected with a bearing, the inner surface of the bearing is threadedly connected with a threaded rod, one end surface of the threaded rod is sleeved and fixed with a stirring disk, a feeding port is opened on the upper surface of the fermentation tank, and an auger screw is arranged inside the feeding port.

[0007] Preferably, the adjusting mechanism includes a controller, a sensor, a main board, a detector, a temperature regulator and a humidity regulator. The controller is arranged on the upper surface of the fermentation tank, a sensor is installed on one side surface of the controller, a main board is arranged inside the controller, a detector is arranged inside the fermentation tank, a temperature regulator is arranged inside the fermentation tank, and a humidity regulator is arranged inside the fermentation tank.

[0008] Preferably, the inner wall size of the gear matches the outer wall size of the bearing, and the outer wall size of the threaded rod matches the inner wall size of the bearing.

[0009] Preferably, the motor and the rotating shaft form a rotating structure, and the outer wall size of the stirring disk matches the inner wall size of the fermentation tank.

[0010] Preferably, the inner surface of the bearing is provided with threads, and the outer surface of the stirring disk is provided with grooves.

[0011] Preferably, the temperature regulator and the humidity regulator are installed at equal intervals inside the fermentation tank, and both the temperature regulator and the humidity regulator are electrically connected to the controller.

[0012] Preferably, the temperature regulator and the humidity regulator are symmetrically arranged with respect to the central axis of the fermentation tank, and the detector penetrates through the fermentation tank and inserts into the interior.

[0013] Compared with the prior art, the beneficial effect of the present utility model is that: This mixed fermentation device for beef cattle fermentation feed adopts a specially designed fermentation tank, with a stirring mechanism and a strain feeding mechanism arranged inside, realizing full stirring of materials and uniform feeding of strains.

[0014] Agitation mechanism: Adopts an efficient agitation method to ensure full mixing of materials during the fermentation process, improving fermentation efficiency and quality. Strain feeding mechanism: Can accurately control the feeding amount of strains as needed to ensure the uniformity and stability of fermentation.

[0015] Temperature control system: Through temperature sensors and heating / cooling equipment, realizes precise control of the temperature inside the fermentation chamber to ensure the smooth progress of the fermentation process.

[0016] Humidity control system: Through humidity sensors and humidifying / dehumidifying equipment, realizes precise control of the humidity inside the fermentation chamber to optimize the fermentation environment. Through the full agitation of the agitation mechanism and the uniform feeding of the strain feeding mechanism, the strains can fully absorb nutrients, improving fermentation efficiency.

[0017] Improve fermentation quality: Through the full agitation of the agitation mechanism and the precise control of the temperature / humidity control system, realizes uniform fermentation of materials and improves fermentation quality.

[0018] Improve the degree of automation: Realizes automatic control of the fermentation process through an intelligent control system, reducing labor intensity and improving production efficiency. Description of the Drawings

[0019] Figure 1 It is a schematic diagram of the overall external structure of the present utility model;

[0020] Figure 2 It is a schematic diagram of the structure of the controller and the main board of the present utility model in cooperation;

[0021] Figure 3 It is a schematic diagram of the structure of the temperature regulator and the fermentation chamber of the present utility model in cooperation;

[0022] Figure 4 It is a schematic diagram of the structure of the humidity regulator and the fermentation chamber of the present utility model in cooperation.

[0023] In the figure: 1. Fermentation chamber; 2. Agitation mechanism; 201. Fixed block; 202. Motor; 203. Rotating shaft; 204. Gear; 205. Bearing; 206. Threaded rod; 207. Stirring disc; 208. Feeding port; 209. Screw conveyor; 3. Adjusting mechanism; 301. Controller; 302. Sensor; 303. Main board; 304. Detector; 305. Temperature regulator; 306. Humidity regulator. Detailed Embodiment

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] Please refer to Figures 1-4 , the present invention provides a technical solution: a mixed fermentation device for beef cattle fermentation feed, including a fermentation tank 1, a stirring mechanism 2 is arranged inside the fermentation tank 1, and an adjusting mechanism 3 is arranged on the inner side surface of the fermentation tank 1;

[0026] The stirring mechanism 2 includes a fixed block 201, a motor 202, a rotating shaft 203, a gear 204, a bearing 205, a threaded rod 206, a stirring disk 207, a feeding port 208 and an auger screw 209. The upper surface of the fermentation tank 1 is fixedly connected with a fixed block 201, the upper surface of the fixed block 201 is fixedly connected with a motor 202, one end of the motor 202 is fixedly connected with a rotating shaft 203, the outer surface of the rotating shaft 203 is meshed with a gear 204, the inner surface of the gear 204 is fixedly connected with a bearing 205, the inner surface of the bearing 205 is threadedly connected with a threaded rod 206, one end surface of the threaded rod 206 is sleeved and fixed with a stirring disk 207, a feeding port 208 is opened on the upper surface of the fermentation tank 1, and an auger screw 209 is arranged inside the feeding port 208. Through the settings of the fixed block 201, the motor 202, the rotating shaft 203, the gear 204, the bearing 205, the threaded rod 206, the stirring disk 207, the feeding port 208 and the auger screw 209, when stirring the fermentation feed, first start the motor 202. Driven by the motor 202, the rotating shaft 203 starts to rotate and drives the meshed gear 204 to rotate. The rotation of the gear 204 further drives the threaded rod 206 in the bearing 205 to rotate. Since the threaded rod 206 is threadedly connected with the bearing 205, the rotation of the threaded rod 206 will cause it to move up and down along the inner surface of the bearing 205. As the threaded rod 206 moves up and down, the stirring disk 207 fixed at one end of it also moves up and down, so as to realize all-round stirring of the feed in the fermentation tank 1. This way of lifting and stirring helps the full mixing of the feed and the fermentation strains, improving the fermentation effect. The setting of the feeding port 208 facilitates the addition of the feed. When the feed enters the fermentation tank 1 through the feeding port 208, the auger screw 209 starts to work, evenly pushing the feed to all corners of the fermentation tank 1 to ensure uniform distribution of the feed and further enhancing the stirring effect.

[0027] Furthermore, the regulating mechanism 3 includes a controller 301, a sensor 302, a main board 303, a detector 304, a temperature regulator 305 and a humidity regulator 306. The controller 301 is arranged on the upper surface of the fermentation bin 1, the sensor 302 is installed on one side surface of the controller 301, the main board 303 is arranged inside the controller 301, the detector 304 is arranged inside the fermentation bin 1, the temperature regulator 305 is arranged inside the fermentation bin 1, and the humidity regulator 306 is arranged inside the fermentation bin 1. By arranging the controller 301, the sensor 302, the main board 303, the detector 304, the temperature regulator 305 and the humidity regulator 306, the internal environment of the fermentation bin 1 can be accurately controlled. First, the detector 304 is arranged inside the fermentation bin 1, and the temperature regulator 305 is arranged inside the fermentation bin 1. 04 will continuously monitor the fermentation conditions inside the fermentation bin 1, such as the state of the fermented material, the fermentation speed, etc., and transmit them to the sensor 302. The sensor 302 will feed back these data to the controller 301. After receiving the data, the controller 301 will process it through the main board 303, analyze the current environmental status, and compare it with the preset fermentation conditions. Once it is found that the temperature or humidity deviates from the preset value, the controller 301 will immediately start the temperature regulator 305 and the humidity regulator 306 to adjust the internal environment of the fermentation bin 1. The temperature regulator 305 can increase or decrease the temperature of the fermentation bin 1 to ensure that it is within the appropriate range, and the humidity regulator 306 can adjust the humidity of the fermentation bin 1 to keep it at an ideal humidity level.

[0028] Furthermore, the inner wall size of the gear 204 matches the outer wall size of the bearing 205, and the outer wall size of the threaded rod 206 matches the inner wall size of the bearing 205. Through the setting of the bearing 205, a good rotational connection is achieved between the gear 204 and the threaded rod 206, ensuring the stability and reliability of the entire mechanism.

[0029] Furthermore, the motor 202 and the rotating shaft 203 form a rotating structure, and the outer wall size of the stirring disk 207 matches the inner wall size of the fermentation bin 1. Through the setting of the rotating shaft 203, the stirring disk 207 can rotate freely inside the fermentation bin 1, thereby achieving efficient mixing and stirring of the fermented materials.

[0030] Furthermore, the inner surface of the bearing 205 is provided with threads, and the outer surface of the stirring disk 207 is provided with grooves. Through the setting of the stirring disk 207, the stirring disk 207 can fit tightly with the bearing 205, and when the bearing 205 rotates, the stirring disk 207 will also rotate accordingly.

[0031] Furthermore, the temperature regulator 305 and the humidity regulator 306 are installed at equal intervals inside the fermentation tank 1. Both the temperature regulator 305 and the humidity regulator 306 are electrically connected to the controller 301. Through the setting of the temperature regulator 305, the temperature inside the fermentation tank 1 can be monitored in real time and automatically adjusted as needed to ensure that the fermentation process is within the optimal temperature range.

[0032] Furthermore, the temperature regulator 305 and the humidity regulator 306 are symmetrically arranged with respect to the central axis of the fermentation tank 1. The detector 304 penetrates the fermentation tank 1 and inserts into the interior. Through the setting of the humidity regulator 306, the humidity inside the fermentation tank 1 can be precisely controlled to ensure the stability of the humidity during the fermentation process and avoid the influence of too high or too low humidity on the fermentation effect.

[0033] Working principle: When stirring the fermented feed, first start the motor 202. Driven by the motor 202, the rotating shaft 203 starts to rotate and drives the engaged gear 204 to rotate. The rotation of the gear 204 further drives the threaded rod 206 inside the bearing 205 to rotate. Since the threaded rod 206 is threadedly connected to the bearing 205, the rotation of the threaded rod 206 will cause it to move up and down along the inner surface of the bearing 205. As the threaded rod 206 moves up and down, the mixing disk 207 fixed at one end of it also moves up and down, thereby realizing the all-round stirring of the feed in the fermentation tank 1. This up-and-down stirring method helps the full mixing of the feed and the fermentation strains, improving the fermentation effect. The setting of the feeding port 208 facilitates the addition of the feed. When the feed enters the fermentation tank 1 through the feeding port 208, the auger screw 209 starts to work, evenly pushing the feed to all corners of the fermentation tank 1 to ensure uniform distribution of the feed and further enhancing the stirring effect. The precise control of the internal environment of the fermentation tank 1 can be achieved. First, the detector 304 continuously monitors the fermentation situation inside the fermentation tank 1, such as the state of the fermented material, the fermentation speed, etc., and transmits it to the sensor 302. The sensor 302 feeds back this data to the controller 301. After receiving the data, the controller 301 will be processed by the main board 303, analyze the current environmental state, and compare it with the preset fermentation conditions. Once it is found that the temperature or humidity deviates from the preset value, the controller 301 will immediately start the temperature regulator 305 and the humidity regulator 306 to adjust the internal environment of the fermentation tank 1. The temperature regulator 305 can increase or decrease the temperature of the fermentation tank 1 to ensure that it is within the appropriate range, while the humidity regulator 306 can adjust the humidity of the fermentation tank 1 to keep it at the ideal humidity level. The model of the detector 304 is YB - Y88.

[0034] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A mixed fermentation device for fermented feed for beef cattle, comprising a fermentation chamber (1), characterized in that: The fermentation bin (1) is provided with a stirring mechanism (2) inside, and the inner surface of the fermentation bin (1) is provided with an adjusting mechanism (3); The stirring mechanism (2) comprises a fixed block (201), a motor (202), a rotating shaft (203), a gear (204), a bearing (205), a threaded rod (206), a stirring disc (207), a delivery port (208) and an auger screw rod (209); the upper surface of the fermentation bin (1) is fixedly connected to the fixed block (201); the upper surface of the fixed block (201) is fixedly connected to the motor (202); one end of the motor (202) is fixedly connected to the rotating shaft (203); 03), the outer surface of the rotating shaft (203) is meshingly connected with a gear (204), the inner surface of the gear (204) is fixedly connected with a bearing (205), the inner surface of the bearing (205) is threadedly connected with a threaded rod (206), one end surface of the threaded rod (206) is sleeved and fixed with a stirring disc (207), the upper surface of the fermentation bin (1) is provided with a delivery port (208), and an auger screw rod (209) is arranged inside the delivery port (208).

2. A mixed fermentation device for fermented feed for beef cattle according to claim 1, characterized in that: The regulating mechanism (3) comprises a controller (301), a sensor (302), a main board (303), a detector (304), a temperature regulator (305) and a humidity regulator (306); the controller (301) is arranged on the upper surface of the fermentation bin (1); the sensor (302) is installed on one side surface of the controller (301); the main board (303) is arranged inside the controller (301); the detector (304) is arranged inside the fermentation bin (1); the temperature regulator (305) is arranged inside the fermentation bin (1); and the humidity regulator (306) is arranged inside the fermentation bin (1).

3. A mixed fermentation device for fermented feed for beef cattle according to claim 1, characterized in that: The inner wall size of the gear (204) matches the outer wall size of the bearing (205), and the outer wall size of the threaded rod (206) matches the inner wall size of the bearing (205).

4. A mixed fermentation device for fermented feed for beef cattle according to claim 1, characterized in that: The motor (202) and the rotating shaft (203) form a rotating structure, and the outer wall size of the stirring plate (207) matches the inner wall size of the fermentation bin (1).

5. The mixed fermentation device for fermented feed for beef cattle according to claim 1, characterized in that: The inner surface of the bearing (205) is provided with threads, and the outer surface of the stirring disc (207) is provided with grooves.

6. A mixed fermentation device for fermented feed for beef cattle according to claim 2, characterized in that: The temperature regulator (305) and the humidity regulator (306) are installed at equal intervals inside the fermentation bin (1), and the temperature regulator (305) and the humidity regulator (306) are both electrically connected to the controller (301).

7. The mixed fermentation device for fermented feed for beef cattle according to claim 2, characterized in that: The temperature regulator (305) and the humidity regulator (306) are symmetrically arranged with respect to the central axis of the fermentation bin (1), and the detector (304) penetrates the fermentation bin (1) and is inserted into the interior.

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