Erosion-resistant full-ceramic fiber furnace lining structure

Abstract

The utility model discloses a scouring-resistant full-ceramic fiber furnace lining structure which comprises a steel plate and ceramic fiber sheets, the front side of the steel plate is provided with a plurality of ceramic fiber sheets, the ceramic fiber sheets are bundled and fixed together through a strapping tape, the front end of the steel plate is provided with a plurality of fixing rods at equal intervals, and the fixing rods are fixedly connected with the steel plate. Sleeves are fixedly arranged among the multiple ceramic fiber sheets, clamping blocks are arranged on the outer walls of the upper end and the lower end of the outer wall of the fixing rod, sliding grooves are formed in the upper end and the lower end of the inner wall of the front end of each sleeve, protruding blocks are arranged on the inner walls of the two sliding grooves, and the sleeves are connected to the outer wall of the fixing rod in a sleeving mode and are fixed by clamping the protruding blocks through the clamping blocks. The ceramic fiber sheets are fixed in the mode so that the bundled ceramic fiber sheets can be prevented from falling off, the service life of the kiln can be greatly prolonged, the replacement and maintenance frequency can be reduced, the maintenance cost can be reduced, exposure of high-temperature parts can be avoided by preventing the ceramic fiber sheets from falling off, the safety risk can be reduced, and the accident occurrence probability can be reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field related to all-ceramic fiber linings, and particularly relates to an all-ceramic fiber lining structure resistant to erosion. Background Art

[0002] An all-ceramic fiber lining resistant to erosion is a material used inside high-temperature furnaces, mainly used to protect the furnace wall from erosion and wear by substances such as molten metal, glass, and ceramics. It is usually made of ceramic fiber and other refractory materials. However, ceramic fiber sheets are usually bundled into blocks by binding straps and then inserted into fixing rods connected and fixed to the inner wall of the furnace body for fixation. This method of fixing the square blocks composed of ceramic fiber sheets has a single structure and is prone to loosening and falling off, resulting in a reduction in the heat insulation efficiency of the furnace body. If not discovered in time, it will also burn out the furnace body. Summary of the Utility Model

[0003] The purpose of the utility model is to provide an all-ceramic fiber lining structure resistant to erosion, so as to solve the problem proposed in the above background art that ceramic fiber sheets are usually bundled into blocks by binding straps and then inserted into fixing rods connected and fixed to the inner wall of the furnace body for fixation. This method of fixing the square blocks composed of ceramic fiber sheets has a single structure and is prone to loosening and falling off, resulting in a reduction in the heat insulation efficiency of the furnace body. If not discovered in time, it will also burn out the furnace body.

[0004] To achieve the above purpose, the utility model provides the following technical solution: an all-ceramic fiber lining structure resistant to erosion, including a steel plate and ceramic fiber sheets;

[0005] A plurality of ceramic fiber sheets are arranged on the front side of the steel plate, and the plurality of ceramic fiber sheets are bundled and fixed together by binding straps. A plurality of fixing rods are equidistantly arranged at the front end of the steel plate, and a sleeve is fixedly arranged between the plurality of ceramic fiber sheets;

[0006] Clamping blocks are arranged on the upper and lower outer walls of the outer wall of the fixing rod, sliding grooves are arranged on the upper and lower inner walls of the front end of the sleeve, and convex blocks are arranged on the inner walls of both sliding grooves. The sleeve is sleeved on the outer wall of the fixing rod and fixed by clamping the clamping blocks with the convex blocks.

[0007] Preferably, fixing plates are arranged at the upper and lower ends of the sleeve, and barbs are densely arranged on the surfaces of the two fixing plates. The barbs are used to increase the friction between the fixing plates and the ceramic fiber sheets.

[0008] Preferably, the sleeve and the fixing plates are fixedly connected by welding, and both the sleeve and the fixing plates are made of iron material.

[0009] Preferably, a fixing piece is arranged at the rear end of the fixing rod, screws are arranged on the upper and lower sides of the front end of the fixing piece, and the fixing rod is fixedly connected to the steel plate by the screws at the front end of the fixing piece.

[0010] Preferably, a ceramic fiber blanket is provided between the steel plate and the ceramic fiber sheet. A plurality of perforations are equidistantly formed at the front end of the ceramic fiber blanket, and the ceramic fiber blanket can be sleeved on the outer wall of the fixing rod through the perforations.

[0011] Preferably, a ceramic fiber compensation blanket is provided between the upper and lower ends of the plurality of ceramic fiber sheets. The ceramic fiber compensation blanket is used to support the stacked ceramic fiber sheets. Filling glue is applied to both the upper and lower ends of the ceramic fiber compensation blanket, and the filling glue is used to fill the gaps between the ceramic fiber sheets and the ceramic fiber compensation blanket.

[0012] Compared with the prior art, the present utility model provides a fully ceramic fiber furnace lining structure resistant to erosion, having the following beneficial effects:

[0013] When bundling the ceramic fiber sheets with a bundling band, the sleeve is clamped inside the ceramic fiber sheets. When the bundling band bundles the ceramic fiber sheets, the ceramic fiber sheets are squeezed, and the fixing piece on the outer wall of the sleeve clamps and fixes the sleeve. Moreover, the barbs on the outer wall of the fixing piece can better fix the fixing piece and prevent the fixing piece from falling off between the ceramic fiber sheets. After fixing the ceramic fiber sheets fixed by the bundling band, align the sleeve with the fixing rod at the front end of the steel plate, and insert and sleeve the sleeve rod on the outer wall of the fixing rod. While sleeving the sleeve, the block on the outer wall of the fixing rod slides in the chute on the inner wall of the sleeve. When the sleeve is fully sleeved on the outer wall of the fixing rod, the block on the outer wall of the fixing rod just catches the convex block on the surface of the chute on the inner wall of the sleeve to fix the sleeve. By clamping and fixing the convex block with the block, the sleeve is prevented from falling off, and the ceramic fiber sheets fixed by the bundling band are fixed. Fixing the ceramic fiber sheets in this way can prevent the bundled ceramic fiber sheets from falling off, greatly extend the service life of the furnace, reduce the frequency of replacement and maintenance, lower the maintenance cost, prevent the ceramic fiber sheets from falling off to avoid the exposure of high-temperature components, reduce the safety risk, and reduce the probability of accidents. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic structural diagram of a fully ceramic fiber furnace lining structure resistant to erosion of the present utility model.

[0015] Figure 2 It is a schematic diagram of a partial disassembled structure of a fully ceramic fiber furnace lining structure resistant to erosion of the present utility model.

[0016] Figure 3 It is a schematic diagram of the connection structure between the fixing rod and the steel plate of the present utility model.

[0017] Figure 4 It is a schematic diagram of the disassembled structure of the sleeve of the present utility model.

[0018] Figure 5 It is a schematic diagram of the rear view structure of the sleeve of the present utility model.

[0019] Figure 6Schematic cross-sectional structure diagram of the sleeve socket fixing rod of the present utility model.

[0020] In the figure: 1. Binding belt; 2. Ceramic fiber sheet; 3. Ceramic fiber blanket; 4. Steel plate; 5. Ceramic fiber compensation blanket; 6. Fixing rod; 7. Clamping block; 8. Sleeve; 9. Fixed plate; 10. Barbs; 11. Chute; 12. Protrusion; 13. Screw; 14. Fixed sheet; 15. Perforation; 16. Filling glue. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] The present utility model provides a Figure 1-6 kind of erosion-resistant all-ceramic fiber furnace lining structure as shown, including a steel plate 4 and a ceramic fiber sheet 2;

[0023] A plurality of ceramic fiber sheets 2 are arranged on the front side of the steel plate 4, and the plurality of ceramic fiber sheets 2 are bundled and fixed together by a binding belt 1. A plurality of fixing rods 6 are equidistantly arranged at the front end of the steel plate 4, and a sleeve 8 is fixedly arranged between the plurality of ceramic fiber sheets 2;

[0024] Clamping blocks 7 are arranged on the upper and lower outer walls of the outer wall of the fixing rod 6, chutes 11 are arranged on the upper and lower inner walls of the front end of the sleeve 8, protrusions 12 are arranged on the inner walls of the two chutes 11, and the sleeve 8 is sleeved on the outer wall of the fixing rod 6 and fixed by the clamping blocks 7 clamping the protrusions 12.

[0025] When bundling the ceramic fiber sheets 2 with the binding belt 1, the sleeve 8 is clamped inside the ceramic fiber sheets 2. When the binding belt 1 bundles the ceramic fiber sheets 2, the ceramic fiber sheets 2 are squeezed and clamped to fix the sleeve 8. After fixing the ceramic fiber sheets 2 fixed by the binding belt 1, the sleeve 8 is aligned with the fixing rod 6 at the front end of the steel plate 4, and the sleeve rod is inserted and sleeved on the outer wall of the fixing rod 6. While sleeving the sleeve 8, the clamping blocks 7 on the outer wall of the fixing rod 6 slide in the chutes 11 on the inner wall of the sleeve 8. When the sleeve 8 is completely sleeved on the outer wall of the fixing rod 6, just the clamping blocks 7 on the outer wall of the fixing rod 6 will catch the protrusions 12 on the surface of the chutes 11 on the inner wall of the sleeve 8 to fix the sleeve 8. The clamping blocks 7 clamp and fix the protrusions 12 to prevent the sleeve 8 from falling off and fix the ceramic fiber sheets 2 fixed by the binding belt 1

[0026] As Figure 4 and Figure 5As shown, fixing plates 9 are provided at the upper and lower ends of the sleeve 8. Barbs 10 are densely distributed on the surfaces of the two fixing plates 9. The barbs 10 are used to increase the friction between the fixing plates 9 and the ceramic fiber sheet 2. The sleeve 8 and the fixing plates 9 are fixedly connected by welding. Both the sleeve 8 and the fixing plates 9 are made of iron material.

[0027] When the fixing piece 14 is clamped and fixed on the outer wall of the ceramic fiber sheet 2, the barbs 10 can better fix the fixing piece 14 and prevent the fixing piece 14 from falling off between the ceramic fiber sheets 2. The sleeve 8 and the fixing plates 9 made of iron have better high-temperature resistance.

[0028] As Figure 2 and Figure 3 As shown, a fixing piece 14 is provided at the rear end of the fixing rod 6. Screws 13 are provided on both the upper and lower sides of the front end of the fixing piece 14. The fixing rod 6 is fixedly connected to the steel plate 4 through the screws 13 at the front end of the fixing piece 14. A ceramic fiber blanket 3 is provided between the steel plate 4 and the ceramic fiber sheet 2. A plurality of through holes 15 are equidistantly opened at the front end of the ceramic fiber blanket 3. The ceramic fiber blanket 3 can be sleeved on the outer wall of the fixing rod 6 through the through holes 15.

[0029] After fixing the fixing rod 6 to the front end of the steel plate 4 through the screws 13, the ceramic fiber blanket 3 is sleeved on the outer wall of the fixing rod 6 through the through holes 15, so that the ceramic fiber blanket 3 is fitted and fixed on the front end surface of the steel plate 4.

[0030] As Figure 1 and Figure 2 As shown, a ceramic fiber compensation blanket 5 is provided between the upper and lower ends of a plurality of ceramic fiber sheets 2. The ceramic fiber compensation blanket 5 is used to support the stacked ceramic fiber sheets 2. Filling adhesives 16 are coated on both the upper and lower ends of the ceramic fiber compensation blanket 5. The filling adhesives 16 are used to fill the gaps between the ceramic fiber sheets 2 and the ceramic fiber compensation blanket 5.

[0031] When stacking the ceramic fiber sheets 2, after horizontally placing the ceramic fiber sheets 2, the ceramic fiber compensation blanket 5 coated with the filling adhesive 16 is laid on the upper end of the ceramic fiber sheets 2, and then the ceramic fiber sheets 2 are laid, and so on for stacking and installation.

[0032] Working principle of the utility model: When bundling the ceramic fiber sheet 2 with the bundling belt 1, the sleeve 8 is clamped inside the ceramic fiber sheet 2. When the bundling belt 1 bundles the ceramic fiber sheet 2, the ceramic fiber sheet 2 is squeezed, and the fixing piece 14 on the outer wall of the sleeve 8 clamps and fixes the sleeve 8. Moreover, the barbs 10 on the outer wall of the fixing piece 14 can better fix the fixing piece 14 to prevent the fixing piece 14 from falling off between the ceramic fiber sheets 2. After fixing the ceramic fiber sheet 2 fixed by the bundling belt 1, align the sleeve 8 with the fixing rod 6 at the front end of the steel plate 4, and insert and sleeve the sleeve rod on the outer wall of the fixing rod 6. While sleeving the sleeve 8, the clamping block 7 on the outer wall of the fixing rod 6 slides in the chute 11 on the inner wall of the sleeve 8. When the sleeve 8 is completely sleeved on the outer wall of the fixing rod 6, exactly the clamping block 7 on the outer wall of the fixing rod 6 will catch the convex block 12 on the surface of the chute 11 on the inner wall of the sleeve 8 to fix the sleeve 8. The clamping block 7 clamps and fixes the convex block 12 to prevent the sleeve 8 from falling off and fixes the ceramic fiber sheet 2 fixed by the bundling belt 1. After installing a row of ceramic fiber sheets 2, lay the ceramic fiber compensation blanket 5 coated with the filling glue 16 on the upper end of the ceramic fiber sheet 2, and then lay the ceramic fiber sheet 2, and so on for stacking and installation.

[0033] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A scour-resistant all-ceramic fiber furnace lining structure, comprising a steel plate (4) and a ceramic fiber sheet (2); A plurality of ceramic fiber sheets (2) are arranged on the front side of the steel plate (4), the plurality of ceramic fiber sheets (2) are bound and fixed together by a binding belt (1), a plurality of fixing rods (6) are arranged at equal intervals at the front end of the steel plate (4), and sleeves (8) are fixedly arranged between the plurality of ceramic fiber sheets (2); Features: Blocks (7) are provided on the upper and lower outer walls of the fixing rod (6), and slide grooves (11) are provided on the upper and lower inner walls of the front end of the sleeve (8). Both inner walls of the two slide grooves (11) are provided with protrusions (12). The sleeve (8) is sleeved on the outer wall of the fixing rod (6) and fixed by the block (7) engaging the protrusions (12).

2. The erosion-resistant all-ceramic fiber furnace lining structure according to claim 1 is characterized in that: The sleeve (8) is provided with fixing plates (9) at the upper and lower ends, and the surfaces of the two fixing plates (9) are densely covered with barbs (10), and the barbs (10) are used to increase the friction between the fixing plates (9) and the ceramic fiber sheets (2).

3. The erosion-resistant all-ceramic fiber furnace lining structure according to claim 1 is characterized in that: The sleeve (8) and the fixing plate (9) are connected and fixed by welding, and the sleeve (8) and the fixing plate (9) are both made of iron.

4. The erosion-resistant all-ceramic fiber furnace lining structure according to claim 1, characterized in that: A fixing plate (14) is provided at the rear end of the fixing rod (6), screws (13) are provided at the upper and lower sides of the front end of the fixing plate (14), and the fixing rod (6) is fixedly connected to the steel plate (4) via the screws (13) at the front end of the fixing plate (14).

5. The erosion-resistant all-ceramic fiber furnace lining structure according to claim 1, characterized in that: A ceramic fiber blanket (3) is provided between the steel plate (4) and the ceramic fiber sheet (2), and a plurality of perforations (15) are provided at equal intervals at the front end of the ceramic fiber blanket (3). The ceramic fiber blanket (3) can be sleeved on the outer wall of the fixing rod (6) through the perforations (15).

6. The erosion-resistant all-ceramic fiber furnace lining structure according to claim 1, characterized in that: A ceramic fiber compensation blanket (5) is arranged between the upper and lower ends of the plurality of ceramic fiber sheets (2), the ceramic fiber compensation blanket (5) being used to support the stacked ceramic fiber sheets (2), and the upper and lower ends of the ceramic fiber compensation blanket (5) are both coated with filling glue (16), the filling glue (16) being used to fill the gap between the ceramic fiber sheets (2) and the ceramic fiber compensation blanket (5).

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