Pressure tester fixing tool
By designing a fixed tool for pressure tester including a fixed plate, a rotating shaft, a rotating platform and a clamping mechanism, the problems of poor fixing stability of concrete blocks and difficulty in cleaning waste slag are solved, and the stable clamping of concrete detection blocks and the rapid cleaning of waste slag are achieved, which improves the accuracy and efficiency of detection.
Patent Information
- Application Number
- CN202421208787.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-05-30
AI Technical Summary
When conducting concrete pressure tests, the fixed stability of the concrete blocks is poor, easy to move sideways, and the waste slag is difficult to clean in time after inspection, which affects subsequent inspection.
A pressure tester fixed tool is designed, including a horizontally arranged fixed plate, bearing seat, rotation shaft, rotation platform and clamping mechanism. The rotation shaft is driven by the driving mechanism to drive the rotation platform to rotate, rotate the concrete detection block to a position that is easy to clamp, and clamp the concrete block through the hydraulic cylinder drives the clamp to clamp the concrete block. At the same time, the waste slag is transferred to the annular feeding tank by centrifugal force, and the waste slag is pushed out of the discharge port through the push plate.
The stable clamping of concrete inspection blocks is achieved, sideways are avoided, and the waste slag after inspection is cleaned in time, improving the accuracy and efficiency of inspection.
Smart Images

Figure CN222926493U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete pressure detection equipment, in particular to a fixing tooling for a pressure tester. Background Art
[0002] A pressure tester is a concrete pressure testing device, which is mainly used to test the compressive strength of test blocks of building materials such as concrete, cement, high-strength bricks, refractory materials, etc., and can also be used for the test of the compressive strength of other non-metallic materials. Generally, when testing the pressure strength of a concrete columnar block, the concrete columnar block is generally placed on a corresponding support table, and then the pressure strength test is carried out on the concrete columnar block on the support table.
[0003] At present, when testing the concrete pressure, the fixing stability of the concrete block is not good, and it is easy to shift laterally. After the concrete test block is crushed, waste slag is easily accumulated on the workbench, affecting the detection of other test blocks. In addition, for test blocks of different shapes, the clamping is difficult and the fixing is unstable. Content of the Utility Model
[0004] The utility model provides a fixing tooling for a pressure tester, which solves the problems that the traditional pressure tester has poor stability in fixing concrete when detecting concrete pressure and the detection slag cannot be cleaned in time, affecting the detection result.
[0005] The utility model provides a fixing tooling for a pressure tester, which comprises a horizontally arranged fixing plate, a bearing seat is arranged on the upper surface of the fixing plate, a vertically arranged rotating shaft is arranged on the bearing seat, the lower end of the rotating shaft is rotatably connected with the bearing seat, a horizontal rotating platform is arranged at the upper end of the rotating shaft, a driving mechanism for driving the rotating shaft to rotate is arranged on one side of the rotating shaft, two clamping mechanisms for fixing the concrete block on the rotating platform are symmetrically arranged on both sides of the rotating platform, an annular material receiving groove is arranged on the outer side of the rotating platform, a pushing plate is arranged in the material receiving groove, a guiding rod is fixedly arranged at the upper end of the pushing plate, the guiding rod is connected with a rotating rod arranged radially on the side wall of the rotating shaft, a discharge port is arranged at the bottom of the material receiving groove, and a blanking hole is arranged on the fixing plate corresponding to the discharge port.
[0006] In the above technical solution, further, the driving mechanism comprises a servo motor, a driving gear and a driven gear. The driven gear is coaxially fixed on the outer wall of the rotating shaft. A driving gear which can be meshed with the driven gear is arranged on one side of the driven gear. A groove is arranged on the bottom surface of the fixing plate, and the groove communicates with the front and rear end faces of the fixing plate respectively. A vertically arranged servo motor is arranged in the groove, and the output shaft of the servo motor extends upward through the fixing plate to the upper part of the fixing plate and is coaxially fixedly connected with the driving gear.
[0007] In the above technical solution, further, each clamping mechanism includes a bracket, a clamping plate, a guide rail, a slider, a moving plate, and a hydraulic cylinder. The bracket is fixed on the fixed plate. Two guide rails are provided on the bracket. Two sliders are symmetrically arranged on the two guide rails. A moving plate is arranged on the two sliders. Both ends of the moving plate are fixedly connected to the two sliders respectively. A clamping plate is arranged in the middle of the moving plate. A hydraulic cylinder is arranged between the two guide rails. The hydraulic cylinder is fixed on the bracket. The telescopic end of the hydraulic cylinder is fixedly connected to the clamping plate.
[0008] In the above technical solution, further, the clamping surface of each clamping plate is an arc surface, and a plurality of vertically distributed teeth are arranged on the arc surface.
[0009] In the above technical solution, further, a receiving box is arranged below the blanking hole.
[0010] In the above technical solution, further, a flange is arranged on the outer wall of the lower end of the fixed plate, and a plurality of bolt holes are arranged on the flange along the circumferential direction.
[0011] As can be seen from the above technical solutions, the present utility model provides a fixing tooling for a pressure tester.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] The present utility model drives the rotating shaft to rotate through the driving mechanism, drives the rotating platform to rotate, rotates the concrete test block on the rotating platform to a position convenient for clamping by two clamping mechanisms, clamps the concrete test block by two groups of clamping mechanisms, has good clamping stability, and the concrete test block will not shift laterally. When the concrete test block completes the pressure test, the driving mechanism drives the rotating shaft to rotate to drive the rotating platform to rotate, and the waste residue on the rotating platform is transferred to the annular material receiving groove under the action of centrifugal force. The rotation of the rotating shaft drives the pushing plate to rotate in the annular material receiving groove through the rotating rod and the guiding rod, pushes the waste residue collected in the annular material receiving groove into the discharge port, and discharges it through the blanking hole, which is convenient for the detection of the next concrete test block. The tooling is bolted to the workbench of the pressure tester through the flange, and the installation and disassembly are convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the present utility model, the following will briefly introduce the drawings required in the implementation cases. Obviously, for those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0015] Figure 1 It is a schematic diagram of the overall structure of a fixing tooling for a pressure tester proposed by the present utility model;
[0016] Figure 2A top view schematic diagram of the clamping mechanism structure of a fixing tooling for a pressure tester proposed by the present utility model;
[0017] Figure 3 A schematic diagram of the installation structure of a fixing tooling for a pressure tester proposed by the present utility model installed on the pressure tester.
[0018] In the figure:
[0019] 1 - Fixed plate; 10 - Flange; 11 - Bearing seat; 12 - Rotating shaft; 13 - Rotating platform; 14 - Material discharging hole; 15 - Groove; 101 - Bolt hole;
[0020] 2 - Driving mechanism; 21 - Motor; 22 - Driving gear; 23 - Driven gear;
[0021] 3 - Clamping mechanism; 31 - Bracket; 32 - Clamping plate; 33 - Guide rail; 34 - Slide block; 35 - Moving plate; 36 - Hydraulic cylinder; 321 - Teeth; 311 - Column; 312 - Cross beam; 313 - Longitudinal beam;
[0022] 4 - Material receiving groove; 41 - Pushing plate; 42 - Guide rod; 43 - Rotating rod; 44 - Discharging port;
[0023] 5 - Material collecting box;
[0024] 6 - Pressure tester; 61 - Workbench. Specific embodiments
[0025] In order to enable those skilled in the art to better understand the technical solutions in the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings.
[0026] Embodiment 1:
[0027] See Figures 1-3, A fixture for fixing a pressure tester, including a horizontally arranged fixing plate 1. A bearing seat 11 is arranged on the fixing plate 1. A vertically arranged rotating shaft 12 is arranged on the bearing seat 11. The lower end of the rotating shaft 12 is inserted into the inner ring hole of the bearing in the bearing seat 11 with an interference fit, so that the rotating shaft 12 is rotatably connected to the bearing seat 11. A horizontal rotating platform 13 is arranged at the upper end of the rotating shaft 12. The rotating platform 13 is a circular turntable. A driving mechanism 2 for driving the rotating shaft 12 to rotate is arranged on one side of the rotating shaft 12. Two clamping mechanisms 3 for fixing the concrete blocks on the rotating platform 13 are symmetrically arranged on both sides of the rotating platform 13. An annular material receiving groove 4 is arranged outside the rotating platform 13. A pushing plate 41 is arranged in the material receiving groove 4. The width of the pushing plate 41 is slightly smaller than that of the material receiving groove 4. A guiding rod 42 is fixed at the upper end of the pushing plate 41. The guiding rod 42 is connected to a rotating rod 43 arranged radially on the side wall of the rotating shaft 12. A discharge port 44 is arranged at the bottom of the material receiving groove 4. A blanking hole 14 is arranged on the fixing plate 1 corresponding to the discharge port 44. By driving the rotating shaft 12 to rotate through the driving mechanism 2, the rotating platform 13 is driven to rotate, and the concrete test block on the rotating platform 13 is rotated to a position convenient for the two clamping mechanisms 3 to clamp. The concrete test block is clamped by the two groups of clamping mechanisms 3, and the clamping stability is good, and the concrete test block will not shift laterally. When the concrete test block completes the pressure test, the rotating shaft 12 is driven to rotate through the driving mechanism 2 to drive the rotating platform 13 to rotate, and the waste residue on the rotating platform 13 is transferred to the annular material receiving groove 4 under the action of centrifugal force. The rotation of the rotating shaft 12 drives the pushing plate 41 to rotate in the annular material receiving groove 4 through the rotating rod 43 and the guiding rod 42, and the waste residue collected in the annular material receiving groove 4 is pushed into the discharge port 44 and discharged through the blanking hole 14, which is convenient for the detection work of the next concrete test block. The fixture is convenient for disassembly and installation.
[0028] In this embodiment, referring to Figure 1 , the driving mechanism 2 includes a servo motor 21, a driving gear 22, and a driven gear 23. The driven gear 23 is coaxially fixed on the outer wall of the rotating shaft 12. A driving gear 22 that can mesh with it is arranged on one side of the driven gear 23. A groove 15 is arranged on the bottom surface of the fixing plate 1. The groove 15 communicates with the front and rear end faces of the fixing plate 1 respectively. A vertically arranged servo motor 21 is arranged in the groove 15. The output shaft of the servo motor 21 extends upward through the fixing plate 1 to the upper part of the fixing plate 1 and is coaxially fixedly connected to the driving gear 22. The driving gear 22 is driven to rotate by the servo motor 21. The driving gear 22 and the driven gear 23 mesh and rotate with each other. The rotation of the driven gear 23 drives the rotating shaft 12 to rotate coaxially. The coaxial rotation of the rotating shaft 12 drives the rotating platform 13 to rotate coaxially. On the one hand, different faces of the concrete block can be rotated between the two clamping mechanisms 3, so that the concrete block can be stably clamped. On the other hand, during the rotation of the rotating platform 13, the concrete test waste residue on it can be transferred to the material receiving groove 4 under the action of centrifugal force, which is convenient for quickly cleaning the waste residue on the rotating platform 13, and the cleaning speed is fast.
[0029] In this embodiment, referring to Figure 2 , each clamping mechanism 3 includes a bracket 31, a clamping plate 32, guide rails 33, sliders 34, a moving plate 35, and a hydraulic cylinder 36. The bracket 31 is fixed on the fixed plate 1. Two guide rails 33 are arranged on the bracket 31. Two sliders 34 are symmetrically arranged on the two guide rails 33. A moving plate 35 is arranged on the two sliders 34. Both ends of the moving plate 35 are fixedly connected to the two sliders 34 respectively. A clamping plate 32 is arranged in the middle of the moving plate 35. A hydraulic cylinder 36 is arranged between the two guide rails 33. The hydraulic cylinder 36 is fixed on the bracket 31. The telescopic end of the hydraulic cylinder 36 is connected and fixed to the clamping plate 32. By driving the moving plate 35 to move through the hydraulic cylinder 36, the moving plate 35 is guided by the two sliders 34 on the two guide rails 33. The moving plate 35 can drive the clamping plate 32 to stably clamp the concrete test block, and the clamping stability is good.
[0030] In this embodiment, the bracket 31 includes a column 311, a cross beam 312, and a longitudinal beam 313. The column 311 is vertically fixed on the fixed plate 1. The upper end of the column 311 is fixed with a horizontally arranged cross beam 312. Two longitudinally arranged horizontal longitudinal beams 313 are fixed at both ends of the cross beam 312. The two guide rails 33 are parallelly installed on the two longitudinal beams 313. Through the bracket 31, the guide rails 33 and the sliders 34 can be stably supported, so as to smoothly send the clamping plate 32 to the outside of the concrete block and quickly clamp the concrete block.
[0031] In this embodiment, referring to Figure 2 , the clamping surface of each clamping plate 32 is an arc surface. A plurality of vertically distributed teeth 321 are arranged on the arc surface. By arranging the teeth 321 on the clamping surface, the stability of clamping the concrete is increased. For the curved concrete block, multiple parts of the concrete test block can be clamped by fitting the curved surface of the concrete test block, and the clamping stability is good.
[0032] In this embodiment, referring to Figure 1 , a receiving box 5 is arranged below the blanking hole 14. The waste residue generated by the pressure test is collected through the receiving box 5, which is convenient for cleaning, collecting and recycling.
[0033] In this embodiment, referring to Figures 1-3 , a flange 10 is arranged on the outer wall of the lower end of the fixed plate 1. A plurality of bolt holes 101 are arranged on the flange 10 along the circumferential direction. The flange 10 is fixedly connected to the workbench 61 of the pressure tester through bolts, so that the fixed plate 1 will not have relative displacement with the workbench 61 of the pressure tester, and it is ensured that the concrete block can be stably fixed by the fixing tooling.
[0034] In this embodiment, since a large axial force needs to be borne by the rotating shaft 12 during the pressure test of the concrete test block, the bearing in the bearing seat 11 needs to be set as a thrust ball bearing to bear a large axial force and radial force.
[0035] As can be seen from the above technical solution, during use, first, the fixing plate 1 is fixed in the middle of the workbench 61 of the pressure tester 6 through bolts. The model of the pressure tester 6 is selected as HCT306D. The concrete test block is placed in the middle of the fixing plate 1. The controller is used to control the servo motor 21 to drive the driving gear 22 to rotate. The driving gear 22 and the driven gear 23 mesh and rotate with each other. The rotation of the driven gear 23 drives the coaxial rotation of the rotating shaft 12. The coaxial rotation of the rotating shaft 12 drives the coaxial rotation of the rotating platform 13, so that the clamping surfaces on both sides of the concrete block are rotated between the two clamping mechanisms 3. Then, the controller is used to control the hydraulic cylinders 36 on both sides to drive the moving plate 35 to move towards the concrete test block. The moving plate 35 is guided by the two sliders 34 on the two guide rails 33. The moving plate 35 drives the clamping plate 32 to clamp the concrete test block. Then, the pressure tester applies pressure to the concrete test block. After the test is completed, the controller is used to control the hydraulic cylinders 36 on both sides to drive the moving plate 35 to move away from the concrete test block. Then, the controller is used to control the servo motor 21 to drive the driving gear 22 to rotate. The driving gear 22 and the driven gear 23 mesh and rotate with each other. The rotation of the driven gear 23 drives the coaxial rotation of the rotating shaft 12. The coaxial rotation of the rotating shaft 12 drives the coaxial rotation of the rotating platform 13, so that the crushed waste on the rotating platform 13 is cleaned into the annular material receiving groove 4 by centrifugal force. At the same time, the coaxial rotation of the rotating shaft 12 will also drive the pushing plate 41 to rotate in the annular material receiving groove 4 through the rotating rod 43 and the guiding rod 42, and push the waste collected in the annular material receiving groove 4 into the discharge port 44 and discharge it into the material receiving box 5 through the material discharging hole 14 for collection.
[0036] After considering the specification and practicing the disclosed utility model herein, those skilled in the art will readily conceive of other embodiments of the present utility model. The present utility model is intended to cover any variations, uses, or adaptations of the present utility model, which follow the general principles of the present utility model and include the common general knowledge or conventional technical means in the technical field not disclosed by the present utility model. The specification and the embodiments are only regarded as exemplary, and the true scope of the present utility model is pointed out by the claims.
[0037] It should be understood that the present utility model is not limited to the precise structure already described and shown in the drawings, and various modifications and changes can be made without departing from its scope. The above-described embodiments of the present utility model do not constitute a limitation on the protection scope of the present utility model.
Claims
1. A pressure tester fixing tool, characterized in that: The invention comprises a horizontally arranged fixing plate (1), a bearing seat (11) is arranged on the fixing plate (1), a vertical rotating shaft (12) is arranged on the bearing seat (11), the lower end of the rotating shaft (12) is rotatably connected to the bearing seat (11), a horizontal rotating platform (13) is arranged on the upper end of the rotating shaft (12), a driving mechanism (2) for driving the rotating shaft (12) to rotate is arranged on one side of the rotating shaft (12), and two driving mechanisms (2) for fixing the rotating platform (13) are symmetrically arranged on both sides of the rotating platform (13). A clamping mechanism (3) for a concrete block on a platform (13); an annular material receiving trough (4) is arranged on the outer side of the rotating platform (13); a pushing plate (41) is arranged in the material receiving trough (4); a guide rod (42) is fixed to the upper end of the pushing plate (41); the guide rod (42) is connected to a rotating rod (43) radially arranged on the side wall of the rotating shaft (12); a discharge port (44) is arranged at the bottom of the material receiving trough (4); a discharge hole (14) is arranged on the fixed plate (1) corresponding to the discharge port (44).
2. A pressure tester fixing tool according to claim 1, characterized in that: The driving mechanism (2) comprises a servo motor (21), a driving gear (22), and a driven gear (23); the driven gear (23) is coaxially fixed on the outer wall of the rotating shaft (12); a driving gear (22) that can mesh with the driven gear (23) is arranged on one side; a groove (15) is arranged on the bottom surface of the fixing plate (1); the groove (15) is respectively connected to the front and rear end surfaces of the fixing plate (1); a vertical servo motor (21) is arranged in the groove (15); an output shaft of the servo motor (21) passes through the fixing plate (1) upwards, extends to the top of the fixing plate (1), and is coaxially fixedly connected to the driving gear (22).
3. A pressure tester fixing tool according to claim 1, characterized in that: Each clamping mechanism (3) comprises a bracket (31), a clamping plate (32), a guide rail (33), a slider (34), a movable plate (35), and a hydraulic cylinder (36); the bracket (31) is fixed on the fixed plate (1); two guide rails (33) are arranged on the bracket (31); two sliders (34) are symmetrically arranged on the two guide rails (33); a movable plate (35) is arranged on the two sliders (34); two ends of the movable plate (35) are respectively fixedly connected to the two sliders (34); a clamping plate (32) is arranged in the middle of the movable plate (35); a hydraulic cylinder (36) is arranged between the two guide rails (33); the hydraulic cylinder (36) is fixed on the bracket (31); and the telescopic end of the hydraulic cylinder (36) is connected and fixed to the clamping plate (32).
4. A pressure tester fixing tool according to claim 3, characterized in that: The clamping surface of each clamping plate (32) is an arc-shaped surface, and a plurality of vertically distributed gear teeth (321) are arranged on the arc-shaped surface.
5. The pressure tester fixing tool according to claim 1, characterized in that: A material receiving box (5) is arranged below the material discharge hole (14).
6. A pressure tester fixing tool according to claim 1, characterized in that: A flange (10) is arranged at the lower end of the fixing plate (1), and a plurality of bolt holes (101) are arranged on the flange (10) along the circumferential direction.
Citation Information
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