Battery testing tool
By designing a battery test tool that includes liquid-cooled plates and electrical connection mechanisms, the problem that the prior art cannot effectively test the thermal management performance of blade batteries is solved, and the effectiveness and testing efficiency of battery thermal management testing are improved.
Patent Information
- Application Number
- CN202421268046.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-06-04
AI Technical Summary
Existing battery test tools cannot effectively test the thermal management performance of blade batteries, resulting in overheating, degradation of performance, safety and life problems during use.
A battery testing tool is designed, including a base, a clamping mechanism, a liquid-cooled plate, an electrical connection mechanism and a drive mechanism. The liquid-cooling plate is located inside the clamping mechanism, and the thermal management test of the battery is connected to the liquid-cooling machine for thermal management testing. The electrical connection mechanism is electrically connected to the electrode terminals of the battery to realize charging and discharging and voltage acquisition.
Through this battery test tooling, the thermal management performance of the battery can be effectively tested, ensuring the safety and reliability of the battery during use, and improving the success rate and efficiency of the test.
Smart Images

Figure CN222926842U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of battery testing, and particularly relates to a battery testing tooling. Background Art
[0002] With the rapid development of new energy vehicles, as a new type of battery structure, blade batteries have received wide attention due to their high energy density, good life performance and safety performance. During the production process of blade batteries, it is necessary to test the performance of the batteries to ensure the safety and reliability of battery use.
[0003] Due to the requirements of high energy density and high power density of the battery, a large amount of heat will be generated during the operation of the battery. If the heat cannot be effectively dissipated, it will cause the battery to overheat, which will in turn affect the performance, safety and life of the battery. Therefore, it is crucial to test the thermal management performance of the battery.
[0004] In the prior art, most of the testing toolings for blade batteries only meet the charge and discharge performance testing of the batteries, and cannot meet the testing requirements for the thermal management performance of the batteries. Content of the Utility Model
[0005] The purpose of the utility model is to provide a battery testing tooling for the above-mentioned existing technical problems, achieving the effect of meeting the thermal management performance testing of blade batteries.
[0006] In view of this, the utility model provides a battery testing tooling, including:
[0007] A base for placing the battery to be tested;
[0008] A clamping mechanism arranged on the base for clamping and fixing the battery to be tested along the Y direction;
[0009] A liquid cooling plate arranged on the base and located inside the clamping mechanism along the Y direction;
[0010] A first electrical connection mechanism arranged at one end of the base along the X direction;
[0011] A second electrical connection mechanism arranged at the other end of the base along the X direction;
[0012] A driving mechanism arranged on the base for driving the first electrical connection mechanism to move along the X direction;
[0013] Wherein, the first electrical connection mechanism and the second electrical connection mechanism are respectively used for electrically connecting with two electrode terminals of the battery to be tested.
[0014] Furthermore, it further includes:
[0015] A thermal pad, which is attached between the liquid cooling plate and the battery under test.
[0016] Furthermore, the clamping mechanism includes:
[0017] Two clamping members, which are movably arranged on the base along the Y direction and are used to clamp and fix the battery under test along the Y direction, and the liquid cooling plate is located between the clamping members and the battery under test.
[0018] Furthermore, the base further includes:
[0019] A first adjustment groove, and the clamping member is movably connected to the first adjustment groove along the Y direction.
[0020] Furthermore, the driving mechanism includes:
[0021] A mounting seat, which is arranged on the base;
[0022] An elbow clamp assembly, which is arranged on the mounting seat, and the driving end of the elbow clamp assembly is connected to the first electrical connection mechanism.
[0023] Furthermore, the mounting seat further includes:
[0024] A second adjustment groove, and the elbow clamp assembly is movably connected to the second adjustment groove along the Z direction.
[0025] Furthermore, the base further includes:
[0026] A third adjustment groove, and the mounting seat is movably connected to the third adjustment groove along the X direction.
[0027] Furthermore, the first electrical connection mechanism includes:
[0028] A first fixing seat, which is connected to the driving end of the elbow clamp assembly;
[0029] A first probe, which is installed on the first fixing seat and is used for electrically connecting with the electrode terminal of the battery.
[0030] Furthermore, the second electrical connection mechanism includes:
[0031] A second fixing seat, which is arranged on the base;
[0032] A second probe, which is movably installed on the second fixing seat along the Z direction and is used for electrically connecting with the electrode terminal of the battery.
[0033] Furthermore, the second fixing seat further includes:
[0034] Fourth adjustment groove, and the second probe is movably connected to the fourth adjustment groove along the Z direction.
[0035] The beneficial effects of the present utility model are as follows:
[0036] By setting the first electrical connection mechanism and the second electrical connection mechanism to complete the electrical connection between the charging and discharging device and the battery, the operation time is shortened compared with manual wiring, and the test failure caused by poor contact or wiring error can be effectively reduced, improving the success rate and efficiency of the test; and by setting liquid cooling plates on both sides of the battery and connecting the liquid cooling plates to the liquid chiller for thermal management testing, the battery can meet the thermal management testing requirements while performing the charging and discharging performance test, thereby ensuring the safety and reliability of battery use. Description of the Drawings
[0037] Figure 1 is a schematic structural view of the present utility model;
[0038] Figure 2 is a front view of the structure of the present utility model;
[0039] Figure 3 is a top view of the structure of the present utility model;
[0040] The reference signs in the figures are shown as:
[0041] 1. Base; 11. First adjustment groove; 12. Third adjustment groove; 2. Clamping mechanism; 21. Clamping member; 3. Liquid cooling plate; 4. First electrical connection mechanism; 41. First fixing seat; 42. First probe; 5. Second electrical connection mechanism; 51. Second fixing seat; 52. Second probe; 53. Fourth adjustment groove; 6. Mounting seat; 61. Second adjustment groove; 7. Elbow clamp assembly. Detailed Embodiments
[0042] Next, the technical solutions in the embodiments of the present application will be clearly described with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without creative efforts shall fall within the protection scope of the present application.
[0043] In the description of the present application, it should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments of the present application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn in actual proportional relationships. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the said technologies, methods, and devices should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific value should be construed as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that like reference numerals and letters denote like items in the following drawings, and thus, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0044] Embodiment 1:
[0045] This embodiment provides a battery test tooling, including:
[0046] A base 1 for placing the battery to be tested;
[0047] A clamping mechanism 2 provided on the base 1 for clamping and fixing the battery to be tested in the Y direction;
[0048] A liquid cooling plate 3 provided on the base 1 and located inside the clamping mechanism 2 in the Y direction;
[0049] A first electrical connection mechanism 4 provided at one end of the base 1 in the X direction;
[0050] A second electrical connection mechanism 5 provided at the other end of the base 1 in the X direction;
[0051] A driving mechanism provided on the base 1 for driving the first electrical connection mechanism 4 to move in the X direction;
[0052] Wherein, the first electrical connection mechanism 4 and the second electrical connection mechanism 5 are respectively used for electrically connecting with two electrode terminals of the battery to be tested.
[0053] In this technical solution, the battery to be tested is placed on the base 1, and then the clamping mechanism 2 is used to limit the battery in the Y direction. The first electrical connection mechanism 4 and the second electrical connection mechanism 5 are connected to the charge and discharge equipment. The battery electrode terminal at one end of the battery in the X direction is electrically connected to the second electrical connection mechanism 5, and then the driving mechanism is used to drive the first electrical connection mechanism 4 to move closer to the battery in the X direction, so that the battery electrode terminal at the other end of the battery in the X direction is electrically connected to the first electrical connection mechanism 4, thereby enabling the battery to perform charge and discharge and voltage acquisition.
[0054] On the base 1, there are also two liquid cooling plates 3 placed. The two liquid cooling plates 3 are located inside the clamping mechanism 2. When the clamping mechanism 2 performs Y-directional limiting on the battery, the two liquid cooling plates 3 inside the clamping mechanism 2 will respectively abut against both sides of the battery along the Y direction and be in close contact with the side walls. The liquid cooling plate 3 is provided with a water inlet and a water outlet for connecting the inlet and outlet water pipes of a special liquid cooling machine for battery testing, which can meet the requirements of battery thermal management testing.
[0055] In summary, by setting the first electrical connection mechanism 4 and the second electrical connection mechanism 5 to complete the electrical connection between the charging and discharging device and the battery, the operation time is shortened compared with manual wiring, and it can also effectively reduce the test failure caused by poor contact or wiring errors, improving the success rate and efficiency of the test; and by setting liquid cooling plates 3 on both sides of the battery and connecting the liquid cooling plates 3 to the liquid cooling machine for thermal management testing, the battery can meet the requirements of battery thermal management testing while performing the charging and discharging performance test, thereby ensuring the safety and reliability of battery use.
[0056] Embodiment 2:
[0057] This embodiment provides a battery testing tooling. In addition to including the technical solutions of the above embodiments, it also has the following technical features.
[0058] Further, it further includes:
[0059] A heat conduction pad, and the heat conduction pad is attached between the liquid cooling plate 3 and the battery to be tested.
[0060] In this technical solution, by setting a heat conduction pad between the liquid cooling plate 3 and the battery to be tested, the heat generated by the battery during charging and discharging can be effectively transferred to the liquid cooling plate 3, accelerating the heat transfer and dissipation. And by setting the heat conduction pad, the heat of the battery can be evenly dissipated at each position, improving the heat dissipation efficiency, thereby effectively accelerating the thermal management performance test and improving the practicability.
[0061] Embodiment 3:
[0062] This embodiment provides a battery testing tooling. In addition to including the technical solutions of the above embodiments, it also has the following technical features.
[0063] Further, the clamping mechanism 2 includes:
[0064] Two clamping members 21. The two clamping members 21 are movably arranged on the base 1 along the Y direction for clamping and fixing the battery to be tested along the Y direction, and the liquid cooling plate 3 is located between the clamping member 21 and the battery to be tested.
[0065] Further, the base 1 further includes:
[0066] The first adjustment groove 11, and the clamping member 21 is movably connected to the first adjustment groove 11 along the Y direction for adjustment.
[0067] In this technical solution, the clamping mechanism 2 is composed of two clamping members 21. When the clamping member 21 is installed and connected to the base 1, first, the clamping member 21 is slidably disposed on the first adjustment groove 11. Then, the battery to be tested is placed between the two clamping members 21. Then, the clamping member 21 is slid and adjusted so that the two clamping members 21 are respectively abutted against the liquid cooling plates 3 on both sides of the battery along the Y direction. Finally, it is fixed by setting fasteners.
[0068] Through this structural design, the distance between the two clamping members 21 in the Y direction can be adjusted, so that the clamping mechanism 2 can be adapted in the width direction according to different models of batteries, ensuring that different models of batteries can be stably fixed during the test, and effectively improving the practicability.
[0069] Embodiment 4:
[0070] This embodiment provides a battery testing tooling. In addition to including the technical solutions of the above embodiments, it also has the following technical features.
[0071] Furthermore, the driving mechanism includes:
[0072] The mounting seat 6, and the mounting seat 6 is disposed on the base 1;
[0073] The toggle clamp assembly 7, the toggle clamp assembly 7 is disposed on the mounting seat 6, and the driving end of the toggle clamp assembly 7 is connected to the first electrical connection mechanism 4.
[0074] In this technical solution, the driving mechanism is composed of the toggle clamp assembly 7 and the mounting seat 6. The toggle clamp assembly 7 is a prior art and includes components such as a fixed seat, a handle, and a linkage rod. The fixed seat is connected to the mounting seat 6. The handle and the linkage rod are connected and disposed on the fixed seat. The driving end of the linkage rod is connected to the first electrical connection mechanism 4. By rotating the handle, the linkage rod can be controlled to perform telescopic movement along the X direction, thereby driving the first electrical connection mechanism 4 to move along the X direction, realizing the close fit between the first electrical connection mechanism 4 and the electrode terminal of the battery, and ensuring that the connection resistance between the first electrical connection mechanism 4 and the battery is small enough.
[0075] It is worth mentioning that the structural design of the driving mechanism is not limited to the above technical solution, and it can also be a driving mechanism such as a cylinder or a hydraulic cylinder, or a screw drive mechanism, as long as it can drive the first electrical connection mechanism 4 to move along the X direction to make the first electrical connection mechanism 4 closely fit with the electrode terminal of the battery.
[0076] Embodiment 5:
[0077] This embodiment provides a battery testing tooling, which, in addition to including the technical solutions of the above embodiment, further has the following technical features.
[0078] Furthermore, the mounting base 6 further includes:
[0079] A second adjustment groove 61, and the elbow clamp assembly 7 is movably connected to the second adjustment groove 61 along the Z direction for adjustment.
[0080] In this technical solution, the fixed seat of the elbow clamp assembly 7 can be slidably adjusted along the Z direction on the second adjustment groove 61, and then the fixed seat is connected and fixed to the mounting base 6 by setting fasteners. Through this structural design, the height of the elbow clamp assembly 7 in the Z direction can be adjusted, so that the height position of the first electrical connection mechanism 4 can be adjusted and adapted according to the electrode terminal positions of different models of batteries, effectively improving the practicability.
[0081] Furthermore, the base 1 further includes:
[0082] A third adjustment groove 12, and the mounting base 6 is movably connected to the third adjustment groove 12 along the X direction for adjustment.
[0083] In this technical solution, the mounting base 6 can be slidably adjusted along the X direction on the third adjustment groove 12, and then the mounting base 6 is connected and fixed to the base 1 by setting fasteners. Through this structural design, the mounting position of the mounting base 6 on the base 1 in the X direction can be adjusted, so that the position of the first electrical connection mechanism 4 in the X direction can be adjusted, and further, it can be adapted in the length direction according to different models of batteries, effectively improving the practicability.
[0084] Embodiment 6:
[0085] This embodiment provides a battery testing tooling, which, in addition to including the technical solutions of the above embodiment, further has the following technical features.
[0086] Furthermore, the first electrical connection mechanism 4 includes:
[0087] A first fixed seat 41, and the first fixed seat 41 is connected to the driving end of the elbow clamp assembly 7;
[0088] A first probe 42, and the first probe 42 is installed on the first fixed seat 41 and is used for electrically connecting with the electrode terminal of the battery.
[0089] Furthermore, the second electrical connection mechanism 5 includes:
[0090] A second fixed seat 51, and the second fixed seat 51 is arranged on the base 1;
[0091] A second probe 52, which is movably mounted on a second fixing base 51 along the Z direction and is used for electrically connecting with an electrode terminal of a battery.
[0092] In this technical solution, the first fixing base 41 can be driven by an elbow clamp assembly 7 to move along the X direction, so that the first probe 42 can abut against the electrode terminal of the battery along the X direction. The second fixing base 51 is fixedly arranged on the base 1, enabling the second probe 52 to abut against the other electrode terminal of the battery. Through this structural design, the electrical connection between the battery and the charge and discharge device is realized, ensuring that the electrical connection between the battery and the charge and discharge device is stable and the resistance is small enough.
[0093] Furthermore, the second fixing base 51 further includes:
[0094] A fourth adjustment groove 53, and the second probe 52 is movably connected to the fourth adjustment groove 53 along the Z direction.
[0095] In this technical solution, the fourth adjustment groove 53 is provided on the second fixing base 51, and the second probe 52 is slidably adjusted along the Z direction and arranged on the fourth adjustment groove 53, and then the second probe 52 is connected and fixed to the second fixing base 51 by setting a fastener. Since the first fixing base 41 of the first electrical connection mechanism 4 is connected to the driving end of the elbow clamp assembly 7, and the elbow clamp assembly 7 is slidably adjusted along the Z direction and connected to the second adjustment groove 61, the first probe 42 can be slidably adjusted along the Z direction.
[0096] In summary, both the first probe 42 and the second probe 52 can be height-adjusted along the Z direction, so that the test tooling can adapt to the heights of the electrode terminals of different models of batteries, meet the test operations of different models of batteries, and effectively improve the practicability.
[0097] The embodiments of the present application have been described above in conjunction with the accompanying drawings. Without conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application is not limited to the above specific embodiments. The above specific embodiments are merely illustrative and not restrictive. Under the inspiration of the present application, those of ordinary skill in the art can also make many forms without departing from the purpose of the present application and the scope protected by the claims, and all belong to the protection scope of the present application.
Claims
1. A battery testing tool, characterized in that: include: A base (1), the base (1) being used to place a battery to be tested; A clamping mechanism (2), the clamping mechanism (2) being arranged on the base (1) and being used for clamping and fixing the battery to be tested along the Y direction; A liquid cooling plate (3), the liquid cooling plate (3) being arranged on the base (1) and located on the inner side of the clamping mechanism (2) along the Y direction; A first electrical connection mechanism (4), the first electrical connection mechanism (4) being arranged on one end of the base (1) along the X direction; A second electrical connection mechanism (5), the second electrical connection mechanism (5) being arranged on the other end of the base (1) along the X direction; A driving mechanism, the driving mechanism being arranged on the base (1) and being used for driving the first electrical connection mechanism (4) to move along the X direction; The first electrical connection mechanism (4) and the second electrical connection mechanism (5) are respectively used to electrically connect to two electrode terminals of the battery to be tested.
2. A battery testing tool according to claim 1, characterized in that: Also includes: A thermally conductive pad is attached between the liquid cooling plate (3) and the battery to be tested.
3. A battery testing tool according to claim 1, characterized in that: The clamping mechanism (2) comprises: Two clamping members (21) are movably arranged on the base (1) along the Y direction and are used to clamp and fix the battery to be tested along the Y direction. The liquid cooling plate (3) is located between the clamping members (21) and the battery to be tested.
4. A battery testing tool according to claim 3, characterized in that: The base (1) further comprises: A first adjusting groove (11), wherein the clamping member (21) is connected to the first adjusting groove (11) so as to be movable and adjustable along the Y direction.
5. The battery testing tool according to claim 1, characterized in that: The driving mechanism comprises: A mounting seat (6), wherein the mounting seat (6) is arranged on the base (1); A toggle clamp assembly (7) is arranged on a mounting seat (6), and a driving end of the toggle clamp assembly (7) is connected to a first electrical connection mechanism (4).
6. A battery testing tool according to claim 5, characterized in that: The mounting seat (6) further comprises: A second adjustment slot (61), the toggle clamp assembly (7) is connected to the second adjustment slot (61) so as to be movable and adjustable along the Z direction.
7. A battery testing tool according to claim 5, characterized in that: The base (1) further comprises: A third adjustment groove (12), the mounting seat (6) is connected to the third adjustment groove (12) so as to be movable and adjustable along the X direction.
8. The battery testing tool according to claim 5, characterized in that: The first electrical connection mechanism (4) comprises: A first fixing seat (41), the first fixing seat (41) being connected to a driving end of the toggle clamp assembly (7); A first probe (42), the first probe (42) is mounted on the first fixing seat (41) and is used to be electrically connected to the electrode terminal of the battery.
9. The battery testing tool according to claim 1, characterized in that: The second electrical connection mechanism (5) comprises: A second fixing seat (51), wherein the second fixing seat (51) is arranged on the base (1); A second probe (52) is mounted on the second fixing seat (51) movably along the Z direction and is used for electrically connecting to the electrode terminal of the battery.
10. A battery testing tool according to claim 9, characterized in that: The second fixing seat (51) further comprises: A fourth adjustment groove (53), the second probe (52) is connected to the fourth adjustment groove (53) so as to be movable and adjustable along the Z direction.