SMD (Surface Mount Device) pin shaping machine
By designing an SMD patch complete leg machine that includes clamping components, lifting components, whole foot components and loading components, the problem that existing equipment can only deal with a single model of SMD is solved, and efficient whole foot operation for different models of SMD is achieved.
Patent Information
- Application Number
- CN202421592340.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-08
AI Technical Summary
The existing patch complete leg machines can only perform complete leg operation on a single model of SMD, and there are great limitations during use.
A SMD patch whole foot machine is designed, including clamping components, lifting components, whole foot components and feeding components. Through the coordinated work of these components, the whole foot operation of different models of SMD is realized.
This device can effectively prevent SMD from being offset during the whole pin process, ensuring that the SMD pin can enter and remove the whole pin assembly smoothly. It is suitable for different models of SMD and expands the scope of use.
Smart Images

Figure CN222928591U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of SMD chip processing equipment, in particular to an SMD chip trimming machine. Background Technique
[0002] SMD, that is, surface mount device, is a kind of SMT component. In the primary stage of electronic circuit board production, via hole assembly was completely completed by manual labor. After the first batch of automated machines were introduced, they could place some simple leaded components, but complex components still needed to be placed manually before reflow soldering. SMD components are manufactured and designed to be suitable for surface mount technology, which does not require via holes and is directly pasted on the surface of the printed circuit board.
[0003] In order to ensure the smooth installation of SMD during the chip mounting process, trimming operation needs to be carried out before chip mounting. However, the existing chip trimming machines can only perform trimming operations on a single model of SMD, and have great limitations in the use process.
[0004] Therefore, the utility model provides an SMD chip trimming machine to solve the above problems. Summary of the Invention
[0005] Aiming at the deficiencies of the prior art, the utility model provides an SMD chip trimming machine, which solves the problem that the existing chip trimming machines can only perform trimming operations on a single model of SMD and have great limitations in the use process.
[0006] To achieve the above purposes, the utility model is realized through the following technical solutions: an SMD chip trimming machine, including a frame, a mounting plate is fixed on the top wall of the frame, a control box is fixed on the top wall of the mounting plate, two through slots are symmetrically opened on the mounting plate, and further includes:
[0007] Mounting blocks, the mounting blocks are respectively fixed on the rear walls of the corresponding through slots, and a mounting frame is fixed between the top walls of the mounting blocks;
[0008] A clamping assembly, the clamping assembly is fixed on the mounting frame;
[0009] A lifting assembly, the lifting assembly is fixed on the front walls of the corresponding mounting blocks;
[0010] A trimming assembly, the trimming assembly is fixed on the front part of the corresponding lifting assembly;
[0011] A feeding assembly, the feeding assembly is fixed on the top wall of the mounting plate.
[0012] Preferably, the clamping assembly includes an electric push rod fixed on the front wall of the mounting bracket. A first guide rail is installed on the front wall of the electric push rod, and a connecting plate is fixed to the bottom end of the electric push rod;
[0013] A clamping block is fixed to the bottom wall of the connecting plate, and a sliding plate is fixed to the top wall of the connecting plate;
[0014] The sliding plate is slidably installed on the first guide rail.
[0015] Preferably, the lifting assembly includes a C-shaped frame fixed on the front wall of the mounting block. A screw rod is rotatably installed between the upper and lower walls of the C-shaped frame;
[0016] A first slider is screwed onto the screw rod, and the side wall of the first slider is in contact with the inner wall of the C-shaped frame;
[0017] A motor bracket is fixed to the bottom wall of the C-shaped frame, and a servo motor is fixed to the bottom wall of the motor bracket. The power shaft of the servo motor is fixedly connected to the bottom end of the screw rod through a coupling.
[0018] Preferably, the foot-aligning assembly includes a connecting block fixed on the front wall of the first slider. An adjusting block is fixed to one side of the top wall of the connecting block, and a lower clamping block is movably installed at the other end of the top wall of the connecting block;
[0019] A connecting rod is fixed to one side of the lower clamping block, and guide shafts are symmetrically fixed to the top wall of the lower clamping block. A cylinder is installed above the lower clamping block;
[0020] An upper clamping block is fixed to the cylinder, and the movable end at the bottom of the cylinder slidably penetrates through the upper clamping block and is fixedly connected to the lower clamping block;
[0021] The guide shaft slidably penetrates through the upper clamping block;
[0022] A limiting block is fixed to the rod body of the connecting rod, and a threaded cap is screwed onto the end of the connecting rod away from the lower clamping block.
[0023] Preferably, the adjusting block is fixed to the connecting block by bolts. A plurality of groups of threaded holes matching the bolts are provided on the top wall of the connecting block, and a groove is provided on the top wall of the adjusting block corresponding to the position of the connecting rod.
[0024] Preferably, the feeding assembly includes a second guide rail fixed on the top wall of the mounting plate. A second slider is slidably installed on the second guide rail;
[0025] A cross plate is fixed to the top wall of the second slider;
[0026] A placement table is fixed to the top wall of the cross plate, and a hydraulic rod is installed on one side of the cross plate;
[0027] The hydraulic rod is fixed on the top wall of the mounting plate through a fixing block, and the movable end of the hydraulic rod is fixedly connected to one side of the cross plate;
[0028] A placement groove is provided on the top wall of the placement table.
[0029] Preferably, the placement table is fixed on the top wall of the cross plate by bolts. Beneficial effects
[0030] The utility model provides an SMD patch trimming machine. Compared with the prior art, the following beneficial effects are achieved:
[0031] (1) In this SMD patch trimming machine, the clamping assembly is provided to clamp and fix the SMD to be trimmed, preventing the SMD from shifting during the trimming process. The lifting assembly is provided to control the height of the trimming assembly. On the one hand, it enables the pins of the SMD to smoothly enter the trimming assembly, and on the other hand, it enables the SMD after trimming to be smoothly taken out. The trimming assembly is provided to perform trimming operations on the SMD, and at the same time, it can perform trimming operations on SMDs of different models, with a wide range of applications.
[0032] (2) In this SMD patch trimming machine, the feeding assembly is provided to move the SMD to the position of the trimming assembly for trimming operations. The placement groove provided on the placement table is used to place the SMD to be trimmed, and the hydraulic rod is provided to control the movement of the SMD to the position of the trimming assembly. At the same time, the placement table is fixed by bolts. Therefore, when trimming operations need to be performed on SMDs of different models, the placement table can be directly removed and replaced. Description of the drawings
[0033] Figure 1 is a three-dimensional external structure diagram of the utility model;
[0034] Figure 2 is a three-dimensional bottom structure diagram of the mounting plate of the utility model;
[0035] Figure 3 is a three-dimensional top structure diagram of the mounting plate of the utility model;
[0036] Figure 4 is a three-dimensional structure diagram of the clamping assembly of the utility model;
[0037] Figure 5 is a three-dimensional structure diagram of the lifting assembly of the utility model;
[0038] Figure 6 is a three-dimensional structure diagram of the trimming assembly of the utility model;
[0039] Figure 7 is a three-dimensional structure diagram of the feeding assembly of the utility model.
[0040] In the figure: 1. Frame; 2. Control box; 3. Mounting plate; 4. Through groove; 5. Mounting block; 6. Mounting frame; 7. Clamping assembly; 71. Electric push rod; 72. Connecting plate; 73. Clamping block; 74. Slide plate; 75. First guide rail; 8. Lifting assembly; 81. C-shaped frame; 82. Screw; 83. First slider; 84. Motor frame; 85. Servo motor; 9. Trimming assembly; 91. Connecting block; 92. Adjusting block; 93. Lower clamping block; 94. Cylinder; 95. Upper clamping block; 96. Guide shaft; 97. Connecting rod; 98. Limit block; 99. Threaded nut; 10. Loading assembly; 101. Second guide rail; 102. Second slider; 103. Cross plate; 104. Placing table; 105. Placing groove; 106. Fixed block; 107. Hydraulic rod. Specific embodiments
[0041] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention. Embodiment
[0042] Please refer to Figures 1-3 , an SMD patch trimming machine, including a frame 1, a mounting plate 3 is fixed on the top wall of the frame 1, a control box 2 is fixed on the top wall of the mounting plate 3, two through grooves 4 are symmetrically opened on the mounting plate 3, and further includes:
[0043] Mounting blocks 5 are respectively fixed on the rear walls of the corresponding through grooves 4, and a mounting frame 6 is fixed between the top walls of the mounting blocks 5;
[0044] A clamping assembly 7 is fixed on the mounting frame 6;
[0045] A lifting assembly 8 is fixed on the front walls of the corresponding mounting blocks 5;
[0046] A trimming assembly 9 is fixed on the front part of the corresponding lifting assembly 8;
[0047] A loading assembly 10 is fixed on the top wall of the mounting plate 3.
[0048] In this embodiment, the clamping assembly 7 is provided to clamp and fix the SMD to be trimmed, preventing the SMD from shifting during the trimming process. The lifting assembly 8 is provided to control the height of the trimming assembly 9. On the one hand, it enables the pins of the SMD to smoothly enter the trimming assembly 9, and on the other hand, it enables the SMD after trimming to be smoothly taken out. The trimming assembly 9 is provided to perform trimming operations on the SMD, and at the same time, it can perform trimming operations on SMDs of different models, with a wide range of applications. The feeding assembly 10 is provided to move the SMD to the position of the trimming assembly 9 for trimming operations. Embodiment
[0049] Please refer to Figures 4-7 , on the basis of Embodiment 1, this embodiment provides a technical solution: The clamping assembly 7 includes an electric push rod 71, which is fixed on the front wall of the mounting frame 6. A first guide rail 75 is installed on the front wall of the electric push rod 71, and a connecting plate 72 is fixed at the bottom end of the electric push rod 71;
[0050] A clamping block 73 is fixed to the bottom wall of the connecting plate 72, and a sliding plate 74 is fixed to the top wall of the connecting plate 72;
[0051] The sliding plate 74 is slidably installed on the first guide rail 75.
[0052] In this embodiment, the clamping assembly 7 is used to clamp and fix the SMD to be trimmed, preventing the SMD from shifting during the trimming process. When the clamping assembly 7 works, the electric push rod 71 is controlled to extend, and the electric push rod 71 controls the clamping block 73 to move downward until the clamping block 73 fixes the SMD on the feeding assembly 10.
[0053] The lifting assembly 8 includes a C-shaped frame 81, which is fixed on the front wall of the mounting block 5. A screw rod 82 is rotatably installed between the upper and lower walls of the C-shaped frame 81;
[0054] A first slider 83 is screwed onto the screw rod 82, and the side wall of the first slider 83 is in contact with the inner wall of the C-shaped frame 81;
[0055] A motor bracket 84 is fixed to the bottom wall of the C-shaped frame 81, and a servo motor 85 is fixed to the bottom wall of the motor bracket 84. The power shaft of the servo motor 85 is fixedly connected to the bottom end of the screw rod 82 through a coupling.
[0056] In this embodiment, the lifting assembly 8 is used to control the height of the trimming assembly 9. On the one hand, it enables the pins of the SMD to smoothly enter the trimming assembly 9, and on the other hand, it enables the SMD after trimming to be smoothly taken out. When the lifting assembly 8 is used, the servo motor 85 drives the screw rod 82 to rotate, and during the rotation of the screw rod 82, the first slider 83 is driven to move up and down, thereby driving the trimming assembly 9 to move up and down.
[0057] The defective pin component 9 includes a connecting block 91, the connecting block 91 is fixed on the front wall of the first slider 83, one side of the top wall of the connecting block 91 is fixed with an adjusting block 92, and the other end of the top wall of the connecting block 91 is movably installed with a lower clamping block 93;
[0058] One side of the lower clamping block 93 is fixed with a connecting rod 97, the top wall of the lower clamping block 93 is symmetrically fixed with guide shafts 96, and a cylinder 94 is installed above the lower clamping block 93;
[0059] The cylinder 94 is fixed with an upper clamping block 95, and the movable end at the bottom of the cylinder 94 slides through the upper clamping block 95 and is fixedly connected to the lower clamping block 93;
[0060] The guide shaft 96 slides through the upper clamping block 95;
[0061] A limiting block 98 is fixed on the rod body of the connecting rod 97, and a threaded cap 99 is screwed on the end of the connecting rod 97 away from the lower clamping block 93.
[0062] The adjusting block 92 is fixed on the connecting block 91 by bolts, a plurality of groups of threaded holes matched with the bolts are opened on the top wall of the connecting block 91, and a groove is opened on the top wall of the adjusting block 92 corresponding to the position of the connecting rod 97.
[0063] In this embodiment, the defective pin component 9 is used for performing defective pin operations on SMDs, and at the same time, it can perform defective pin operations on SMDs of different models, with a wide range of applications. When the defective pin component 9 performs defective pin operations, the cylinder 94 contracts, causing the upper clamping block 95 to move downward, and cooperating with the lower clamping block 93 to perform defective pin operations on the SMD. When it is necessary to perform defective pin operations on SMDs of different models, by moving the adjusting block 9, the distance between the two defective pin components 9 is changed, so as to achieve defective pin operations on SMDs of different models. Since a plurality of groups of threaded holes matched with the bolts are opened on the top wall of the connecting block 91, the adjusting block 9 can adjust its position according to actual needs, and then adjust the positions of the upper clamping block 95 and the lower clamping block 93. At the same time, the threaded cap 99 cooperates with the connecting rod 97 and the limiting block 98, which can facilitate the disassembly and installation of the lower clamping block 93, and can facilitate replacement when the defective pin component 9 is damaged.
[0064] The feeding component 10 includes a second guide rail 101, the second guide rail 101 is fixed on the top wall of the mounting plate 3, and a second slider 102 is slidably installed on the second guide rail 101;
[0065] The top wall of the second slider 102 is fixed with a cross plate 103;
[0066] The top wall of the cross plate 103 is fixed with a placement table 104, and a hydraulic rod 107 is installed on one side of the cross plate 103;
[0067] The hydraulic rod 107 is fixed on the top wall of the mounting plate 3 through a fixing block 106, and the movable end of the hydraulic rod 107 is fixedly connected to one side of the cross plate 103;
[0068] The top wall of the placement table 104 is provided with a placement groove 105.
[0069] The placement table 104 is fixed to the top wall of the cross plate 103 by bolts.
[0070] In this embodiment, the feeding assembly 10 is used to move the SMD to the position of the pin aligning assembly 9 for pin aligning operation. The placement groove 105 provided on the placement table 104 is used to place the SMD to be pin aligned, and the provided hydraulic rod 107 is used to control the movement of the SMD to the position of the pin aligning assembly 9. At the same time, the provided placement table 104 is fixed by bolts. Therefore, when pin aligning operations need to be performed on different models of SMDs, the placement table 104 can be directly removed and replaced.
[0071] At the same time, the content not described in detail in this specification belongs to the prior art well known to those skilled in the art.
[0072] Working principle: In the initial state, the hydraulic rod 107 is in the extended state. At this time, the SMD is placed in the placement groove 105, and the hydraulic rod 107 is controlled to contract until the placement table 104 is directly below the clamping block 73. At this time, the pins of the SMD are located between the upper clamping block 95 and the lower clamping block 93. The electric push rod 71 is controlled to extend, and the electric push rod 71 controls the clamping block 73 to move downward until the clamping block 73 abuts the SMD in the placement groove 105. Then, the air cylinder 94 is controlled to contract, so that the upper clamping block 95 moves downward to cooperate with the lower clamping block 93 to perform pin aligning operation on the SMD. After pin aligning is completed, the air cylinder 94 extends, the upper clamping block 95 is separated from the lower clamping block 93, and at the same time, the pin aligning assembly 9 is controlled to move downward a certain distance through the lifting assembly 8, so that the lower clamping block 93 is separated from the SMD. The hydraulic rod 107 is controlled to extend to push the pin aligned SMD forward, facilitating the removal of the SMD.
[0073] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0074] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An SMD patch trimming machine, comprising a frame (1), a mounting plate (3) being fixed to the top wall of the frame (1), a control box (2) being fixed to the top wall of the mounting plate (3), two through slots (4) being symmetrically formed on the mounting plate (3), characterized in that: Also includes: Mounting blocks (5), the mounting blocks (5) being fixed on the rear walls of the corresponding through slots (4), and a mounting frame (6) being fixed between the top walls of the mounting blocks (5); A clamping assembly (7), wherein the clamping assembly (7) is fixed on the mounting frame (6); A lifting assembly (8), the lifting assembly (8) being fixed on a front wall corresponding to the mounting block (5); A whole foot assembly (9), the whole foot assembly (9) being fixed to the front portion corresponding to the lifting assembly (8); A loading assembly (10), wherein the loading assembly (10) is fixed on the top wall of the mounting plate (3).
2. The SMD patch trimming machine according to claim 1, characterized in that: The clamping assembly (7) comprises an electric push rod (71), the electric push rod (71) is fixed on the front wall of the mounting frame (6), a first guide rail (75) is installed on the front wall of the electric push rod (71), and a connecting plate (72) is fixed to the bottom end of the electric push rod (71); A clamping block (73) is fixed to the bottom wall of the connecting plate (72), and a sliding plate (74) is fixed to the top wall of the connecting plate (72); The slide plate (74) is slidably mounted on the first guide rail (75).
3. The SMD patch trimming machine according to claim 1, characterized in that: The lifting assembly (8) comprises a C-shaped frame (81), the C-shaped frame (81) being fixed on the front wall of the mounting block (5), and a screw rod (82) being rotatably mounted between the upper and lower walls of the C-shaped frame (81); A first sliding block (83) is screwed onto the screw rod (82), and a side wall of the first sliding block (83) is in contact with an inner wall of the C-shaped frame (81); A motor frame (84) is fixed to the bottom wall of the C-shaped frame (81), a servo motor (85) is fixed to the bottom wall of the motor frame (84), and a power shaft of the servo motor (85) is fixedly connected to the bottom end of the screw rod (82) via a coupling.
4. The SMD patch trimming machine according to claim 3, characterized in that: The foot assembly (9) comprises a connecting block (91), the connecting block (91) being fixed on the front wall of the first sliding block (83), an adjusting block (92) being fixed on one side of the top wall of the connecting block (91), and a lower clamping block (93) being movably mounted on the other end of the top wall of the connecting block (91); A connecting rod (97) is fixed to one side of the lower clamping block (93), a guide shaft (96) is symmetrically fixed to the top wall of the lower clamping block (93), and a cylinder (94) is installed above the lower clamping block (93); An upper clamping block (95) is fixed on the cylinder (94), and a movable end at the bottom of the cylinder (94) slides through the upper clamping block (95) and is fixedly connected to the lower clamping block (93); The guide shaft (96) slides through the upper clamping block (95); A limit block (98) is fixed on the rod body of the connecting rod (97), and a threaded cap (99) is screwed on one end of the connecting rod (97) away from the lower clamping block (93).
5. The SMD patch trimming machine according to claim 4, characterized in that: The adjusting block (92) is fixed to the connecting block (91) by means of bolts; a plurality of groups of threaded holes cooperating with the bolts are provided on the top wall of the connecting block (91); and a groove is provided on the top wall of the adjusting block (92) at a position corresponding to the connecting rod (97).
6. The SMD patch trimming machine according to claim 1, characterized in that: The loading assembly (10) comprises a second guide rail (101), the second guide rail (101) is fixed on the top wall of the mounting plate (3), and a second sliding block (102) is slidably mounted on the second guide rail (101); A transverse plate (103) is fixed to the top wall of the second sliding block (102); A placement platform (104) is fixed on the top wall of the transverse plate (103), and a hydraulic rod (107) is installed on one side of the transverse plate (103); The hydraulic rod (107) is fixed to the top wall of the mounting plate (3) via a fixing block (106), and the movable end of the hydraulic rod (107) is fixedly connected to one side of the transverse plate (103); The top wall of the placement platform (104) is provided with a placement groove (105).
7. The SMD patch trimming machine according to claim 6, characterized in that: The placement platform (104) is fixed to the top wall of the horizontal plate (103) by means of bolts.