Water-cooling heat exchange system

By designing a water-cooled heat exchange system in the mine, the low temperature of refrigerant in the heat exchanger group cools the circulating water, forming a heat exchange process for internal and external circulation, solving the problem of low heat dissipation efficiency in the mine, and achieving more efficient heat exchange and temperature out-of-temperature transmission.

CN222928690UActive Publication Date: 2025-05-30HUA TIANXIN INTELLIGENT IOT CO LTD
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Patent Information

Application Number
CN202421550618.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-05-30
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

The equipment in the mine has low heat dissipation efficiency, and the existing fan heat exchange method is difficult to effectively improve the heat dissipation efficiency in mines with narrow space.

Method used

A water-cooled heat exchange system is designed, connected to the cooling equipment through multiple cooling pipelines, and the circulating water is cooled by the low temperature of the refrigerant in the heat exchanger group, forming a heat exchange process for internal and external circulation, and the external refrigerant cools the outside of the mine.

Benefits of technology

It improves the heat dissipation efficiency of the equipment, reduces the occupation of the mine's internal space, and achieves more efficient heat exchange and temperature transfer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a water-cooling heat exchange system, which comprises a heat exchanger group for circulating refrigerant, the heat exchanger group is provided with a water outlet and a reflux inlet, the water outlet is connected with a water outlet pipeline, a centrifugal pump and a water segregator, the centrifugal pump and the water segregator are arranged on the water outlet pipeline, and the water segregator is connected with at least one cooling pipeline; the reflux inlet is connected with a water return pipeline and a water collector mounted on the water return pipeline, and the cooling pipeline is connected to the water collector; the cooling pipeline is used for being connected with cooled equipment; and the heat dissipation efficiency of cooled equipment in the mine is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat dissipation of mining equipment, in particular to a water-cooled heat exchange system. Background Art

[0002] The equipment used in mines has a high power, generates a high amount of heat during operation, and needs to run continuously for a long time without stopping. In order to ensure the stable operation of the equipment, heat dissipation is required. The existing heat dissipation method uses a fan to exchange heat with the circulating water-cooled pipeline on the equipment, and utilizes air flow to realize the water flow heat exchange in the circulating water-cooled pipe, so as to achieve the heat dissipation of the equipment. Due to the low heat exchange efficiency between the air flow and the circulating water-cooled pipe during the air flow process, either the heat dissipation area needs to be increased or the number of fans needs to be increased. However, the space in the mine is narrow, and the improvement of heat dissipation efficiency is low. Content of the Utility Model

[0003] (1) Technical Problem

[0004] The purpose of the utility model is to provide a water-cooled heat exchange system to solve the problem of low heat dissipation efficiency of equipment in mines.

[0005] (2) Technical Solution

[0006] To achieve the above purpose, the utility model provides the following technical solution:

[0007] A water-cooled heat exchange system includes a heat exchanger group through which a refrigerant flows. The heat exchanger group has a water outlet and a return port. The water outlet is connected to a water outlet pipeline, a centrifugal pump and a water distributor installed on the water outlet pipeline. At least one cooling pipeline is connected to the water distributor; the return port is connected to a return water pipeline and a water collector installed on the return water pipeline. The cooling pipeline is connected to the water collector; the cooling pipeline is used to connect the equipment to be cooled.

[0008] Preferably, a water distribution ball valve and a water outlet joint located at the upstream end of the equipment to be cooled are installed on the cooling pipeline.

[0009] Preferably, a return water joint located at the downstream end of the equipment to be cooled is installed on the cooling pipeline.

[0010] Preferably, a Y-type filter located at the upstream end of the centrifugal pump and a check valve and a first pressure gauge located at the downstream end of the centrifugal pump are installed on the water outlet pipeline.

[0011] Preferably, a second pressure gauge, a check valve and a return water filter located at the downstream end of the water collector are installed on the return water pipeline.

[0012] Preferably, the heat exchanger group includes a water storage tank and heat exchange copper tubes installed in the water storage tank. An inlet end cover is installed on the water storage tank, and a refrigerant inlet is provided on the inlet end cover. An outlet end cover is installed on the water storage tank, and a refrigerant outlet is provided on the outlet end cover. The water outlet and the return port are provided on the water storage tank.

[0013] Preferably, baffle plates are arranged at intervals in the water storage tank, and two adjacent baffle plates are respectively arranged at the top and bottom of the water storage tank.

[0014] Preferably, a drain port is provided at the bottom of the water storage tank, and a drain ball valve is installed on the drain port. An overflow end cover is provided at the top of the water storage tank.

[0015] Preferably, a cleaning window and a liquid level gauge are provided on the side of the water storage tank.

[0016] Preferably, two mounting brackets are arranged at intervals at the bottom of the water storage tank.

[0017] (III) Beneficial effects

[0018] After connecting multiple cooling pipelines to the equipment to be cooled, the internal circulating water flows through the equipment to be cooled to absorb heat and then flows into the heat exchanger group. Refrigerant circulates in the heat exchanger group, and the low temperature of the refrigerant is used to cool the hot circulating water entering the heat exchanger group. The cooled water then continues to flow to the equipment to be cooled for heat exchange, thus forming two heat exchange cycles, namely the outer cycle of the refrigerant entering and leaving the heat exchanger group and the inner cycle of flowing through the equipment to be cooled and the heat exchanger group. Heat exchange is carried out in the heat exchanger group using the internal and external cycles, and the temperature is externally transmitted to the outside of the mine for treatment;

[0019] For the refrigerant to flow in, only two refrigerant pipelines and the heat exchanger group need to be arranged, which can be laid in the limited space of the mine. External heat exchange is used to dissipate the internal heat, improving the heat dissipation efficiency and reducing the occupied space. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the system according to an embodiment of the present invention;

[0021] Figure 2 It is a schematic diagram of the structure of the heat exchanger group according to an embodiment of the present invention;

[0022] Figure 3 It is Figure 2 the left view of

[0023] Figure 4 It is a schematic diagram of the water outlet layout of the heat exchanger group according to an embodiment of the present invention;

[0024] Figure 5Schematic diagram of the return water layout of the heat exchanger group in the embodiment of the present utility model;

[0025] Figure 6 Schematic diagram of the refrigerant flow layout of the heat exchanger group in the embodiment of the present utility model;

[0026] In Figures 1 to 6 the component names or the correspondence between the lines and the drawing numbers are as follows:

[0027] Heat exchanger group 1, water outlet 101, return port 102, water storage tank 103, heat exchange copper tube 104, inlet end cover 105, refrigerant inlet 106, refrigerant outlet 107, baffle 108, drain port 109, drain ball valve 110, overflow end cover 111, cleaning window 112, liquid level gauge 113, mounting bracket 114, water outlet pipeline 2, centrifugal pump 3, water distributor 4, cooling pipeline 5, return water pipeline 6, water collector 7, equipment to be cooled 8, water distribution ball valve 9, water outlet joint 10, return water joint 11, Y-type filter 12, check valve 13, first pressure gauge 14, second pressure gauge 15, non-return valve 16, return water filter 17. Specific embodiments

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0029] See Figures 1 - 6As shown in the figure, in an embodiment of the present utility model, a water-cooled heat exchange system is proposed, which includes a heat exchanger group 1 through which a refrigerant flows. The heat exchanger group 1 is used to exchange heat and cool down the low temperature of the externally flowing refrigerant with the high-temperature water circulating internally, so that the internal circulating water can circulate continuously. The external refrigerant circulates to the outside of the mine for cooling, reducing the occupation of the internal space of the mine and improving the heat dissipation efficiency. The heat exchanger group 1 has a water outlet 101 and a return port 102. The water outlet 101 is connected to a water outlet pipe 2, a centrifugal pump 3 and a water distributor 4 installed on the water outlet pipe 2. At least one cooling pipe 5 is connected to the water distributor 4. The centrifugal pump 3 sucks the low-temperature water heat-exchanged by the refrigerant in the heat exchanger group 1 into the water outlet pipe 2 and distributes it to multiple cooling pipes 5 through the water distributor 4. The cooling pipe 5 is used to connect the equipment 8 to be cooled, and the low-temperature water flows to the equipment 8 to be cooled to absorb the high-temperature heat and become high-temperature water. At the same time, a return water pipe 6 and a water collector 7 installed on the return water pipe 6 are connected to the return port 102. The cooling pipe 5 is connected to the water collector 7. The high-temperature water flows through the cooling pipe 5 to the water collector 7 for aggregation and then flows into the return water pipe 6, and enters the heat exchanger group 1 through the return port 102 for heat exchange and cooling. In this way, the internal circulating water continuously exchanges heat and cools the equipment 8 to be cooled, while the high-temperature water exchanges heat and cools down with the refrigerant in the heat exchanger group 1, and the refrigerant circulates externally. The cooling of the refrigerant can be carried out outside the mine, reducing the number of equipment used inside the mine and the occupied space.

[0030] Specifically, the refrigerant can be water or other heat exchange fluids.

[0031] Specifically, a water distribution ball valve 9 and a water outlet joint 10 located at the upstream end of the equipment 8 to be cooled are installed on the cooling pipe 5. When some of the equipment 8 to be cooled is not operating, the water entering the cooling pipe 5 can be controlled. Thus, it is controlled by the water distribution ball valve 9, and the water outlet joint 10 is used to connect the cooling pipe 5 to the water distributor 4.

[0032] At the same time, a return water joint 11 located at the downstream end of the equipment 8 to be cooled is installed on the cooling pipe 5, and the cooling pipe 5 is connected to the water collector 7 through the return water structure.

[0033] The water flowing out of the heat exchanger group 1 is filtered and pressure-controlled. Specifically, a YY-type filter 12 located at the upstream end of the centrifugal pump 3, a check valve 13 and a first pressure gauge 14 located at the downstream end of the centrifugal pump 3 are installed on the water outlet pipe 2. It is filtered by the YY-type filter 12, and the circulating water pressure is monitored by the first pressure gauge 14. Among them, the check valve 13 is used to prevent the water in the water outlet pipe 2 from flowing back.

[0034] Meanwhile, a second pressure gauge 15, a check valve 16, and a return water filter 17 are installed on the return water pipeline 6 at the downstream end of the water collector 7. Before the water flow enters the heat exchanger group 1, it is filtered by the return water filter 17, and the check valve 16 also prevents the water flow from flowing from the heat exchanger group 1 into the return water pipeline 6.

[0035] Specifically, the heat exchanger group 1 includes a water storage tank 103 and heat exchange copper tubes 104 installed in the water storage tank 103. An inlet end cover 105 is installed on the water storage tank 103, and a refrigerant inlet 106 is provided on the inlet end cover 105. An outlet end cover is installed on the water storage tank 103, and a refrigerant outlet 107 is provided on the outlet end cover. External refrigerant enters the inlet end cover 105 through the refrigerant inlet 106 and then flows into the heat exchange copper tubes 104. After the heat exchange copper tubes 104 exchange heat with the internal circulating high-temperature water in the water storage tank 103, they flow out through the outlet end cover into the refrigerant outlet 107 and then flow outwards. The water outlet 101 and the return port 102 are provided on the water storage tank 103. During the flow of the internal circulating water in the water storage tank 103, it comes into contact with the heat exchange copper tubes 104, and the refrigerant flowing in the heat exchange copper tubes 104 is used to exchange heat and cool down the internal circulating water.

[0036] Specifically, baffle plates 108 are arranged at intervals in the water storage tank 103. Two adjacent baffle plates 108 are respectively arranged at the top and bottom of the water storage tank 103. By arranging the baffle plates 108 inside, the flow rate of the internal circulating water is slowed down, the contact time with the heat exchange copper tubes 104 is prolonged, and the heat dissipation effect is improved.

[0037] After using for a certain period of time, the water storage tank 103 is cleaned. A drain port 109 is provided at the bottom of the water storage tank 103, and a drain ball valve 110 is installed on the drain port 109. The drain control is realized through the drain ball valve 110, which is convenient for draining water during cleaning. At the same time, an overflow end cover 111 is provided at the top of the water storage tank 103. When the internal water flow exceeds the capacity of the water storage tank 103, it flows out through the overflow end cover 111 for reminder and avoids the situation of too large internal pressure.

[0038] Meanwhile, a cleaning window 112 and a liquid level gauge 113 provided on the cleaning window 112 are arranged on the side of the water storage tank 103. The cleaning window 112 can be opened to clean the inside of the water storage tank 103 from the side. In particular, relatively large sundries can be processed through the cleaning window 112, and the liquid level gauge 113 can monitor the internal water level of the water storage tank 103.

[0039] Specifically, two mounting brackets 114 are arranged at intervals at the bottom of the water storage tank 103, and the water storage tank 103 is installed and fixed through the mounting brackets 114.

[0040] In the present utility model, unless otherwise clearly specified and defined, terms such as "installation", "connection", "linkage", "fixation", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral one; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0041] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "center", "upper", "lower", "left", "right", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, terms such as "first", "second", etc. are only used for distinguishing descriptions and cannot be understood as indicating or implying relative importance.

[0042] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A water-cooled heat exchange system, characterized in that: A heat exchanger group for circulating refrigerant is provided, wherein the heat exchanger group has a water outlet and a reflux port, the water outlet is connected to a water outlet pipeline and a centrifugal pump and a water distributor installed on the water outlet pipeline, and the water distributor is connected to at least one cooling pipeline; The return port is connected to a return water pipeline and a water collector installed on the return water pipeline, and the cooling pipeline is connected to the water collector; The cooling pipeline is used to connect the cooled equipment.

2. A water-cooled heat exchange system according to claim 1, characterized in that: The cooling pipeline is provided with a water diversion ball valve and a water outlet joint located at the upstream end of the cooled equipment.

3. A water-cooled heat exchange system according to claim 2, characterized in that: The cooling pipeline is provided with a water return joint located at the downstream end of the cooled equipment.

4. A water-cooled heat exchange system according to claim 3, characterized in that: The water outlet pipeline is provided with a Y-type filter located at the upstream end of the centrifugal pump, a check valve and a first pressure gauge located at the downstream end of the centrifugal pump.

5. A water-cooled heat exchange system according to claim 4, characterized in that: The return water pipeline is provided with a second pressure gauge, a check valve and a return water filter located at the downstream end of the water collector.

6. A water cooling heat exchange system according to any one of claims 1 to 5, characterized in that: The heat exchanger group includes a water storage tank and a heat exchange copper tube installed in the water storage tank, the water storage tank is installed with an inlet end cover and a refrigerant inlet provided on the inlet end cover, and the water storage tank is installed with an outlet end cover and a refrigerant outlet provided on the outlet end cover; The water outlet and the reflux port are arranged on the water storage tank.

7. A water-cooled heat exchange system according to claim 6, characterized in that: Baffles are arranged at intervals in the water storage tank, and two adjacent baffles are respectively arranged at the top and the bottom of the water storage tank.

8. The water cooling heat exchange system according to claim 6, characterized in that: The bottom of the water storage tank is provided with a drain outlet and a drain ball valve installed on the drain outlet; An overflow end cover is arranged on the top of the water storage tank.

9. The water cooling heat exchange system according to claim 6, characterized in that: A cleaning window and a liquid level gauge arranged on the cleaning window are arranged on the side of the water storage tank.

10. The water cooling heat exchange system according to claim 6, characterized in that: Two mounting brackets are arranged at intervals at the bottom of the water storage tank.