Mochi dough beating, segmenting and shaping machine

Abstract

The utility model relates to a mochi dough beating, segmenting and shaping machine, and belongs to the technical field of mochi processing. The device mainly comprises a rack, a mixing barrel, a sealing cover, a stirring mechanism, a feeding groove, a discharging groove, a transferring mechanism, a receiving hopper, a conveying mechanism, a connecting block, a pressing roller and a cutting mechanism. The device is special for a mochi food production line, integrates dough beating, slitting and conveying into a whole, can efficiently complete the preliminary processing process of mochi, a worker puts raw materials needed by mochi production into the mixing barrel through the feeding groove, the stirring mechanism conducts dough beating and mixing, and the mochi production efficiency is improved. The mixed mochi falls into the receiving hopper through the discharging groove and then is conveyed to the conveying mechanism through the conveying mechanism to be conveyed, the mochi is flattened through the pressing roller, the mochi is cut through the cutting mechanism, the automation degree is high, the production process is optimized, continuous production of the mochi is facilitated, the production efficiency of the mochi can be remarkably improved, and the production cost is reduced. Manual intervention is reduced, production cost is reduced, and product quality is stable.

Description

Technical Field

[0001] The utility model belongs to the technical field of mochi processing, and particularly relates to a mochi dough mixing, dividing and shaping machine. Background Art

[0002] Mochi, also known as "mochi" or "maci", is a traditional food made of glutinous rice flour or other starches and has elasticity and stickiness. Mochi has a soft, glutinous and sweet taste, which can stimulate taste receptors and improve appetite. When having a poor appetite, mochi can be selected as an appetizer before meals or a snack to increase appetite.

[0003] In the traditional mochi production process, a large amount of manual participation is required, including the addition of raw materials, the stirring and mixing of raw materials, the cutting of mochi, and the collection of products. This not only increases the labor cost, but also reduces the production efficiency of mochi, cannot achieve continuous production, and has a low degree of automation. Summary of the Invention

[0004] In order to overcome the problems in the traditional mochi production process that a large amount of manual participation is required, which not only increases the labor cost, but also reduces the production efficiency of mochi, cannot achieve continuous production, and has a low degree of automation, the utility model provides a mochi dough mixing, dividing and shaping machine; the staff puts the raw materials required for mochi production into the interior of the mixing cylinder through the feeding trough, the stirring mechanism performs dough mixing, the mochi after mixing falls into the receiving hopper through the discharging trough, and then is transported to the conveying mechanism through the transfer mechanism for transportation. The pressing roller flattens the mochi, and the dividing mechanism cuts the mochi. It has a high degree of automation, optimizes the production process, facilitates the continuous production of mochi, can significantly improve the production efficiency of mochi, reduce manual intervention, lower production costs, and the product quality is stable.

[0005] To achieve the above object, the utility model is realized by the following technical solutions: A mochi dough mixing, dividing and shaping machine mainly includes a frame, a mixing cylinder, a cover, a stirring mechanism, a feeding trough, a discharging trough, a transfer mechanism, a receiving hopper, a conveying mechanism, a connecting block, a pressing roller, and a dividing mechanism. The mixing cylinder is installed at the top of the frame, the interior of the mixing cylinder is a cavity structure, the cover is installed at the top of the mixing cylinder, the stirring mechanism is installed on the cover, and the stirring mechanism extends into the interior of the mixing cylinder. The feeding trough and the discharging trough are installed on both sides of the mixing cylinder, the feeding trough and the discharging trough are communicated with the mixing cylinder, a blocking block is arranged on the discharging trough, the transfer mechanism is installed on the frame and is located below the mixing cylinder, the receiving hopper is installed at the top of the transfer mechanism, and the receiving hopper communicates the discharging trough with the transfer mechanism. The conveying mechanism is installed at the end of the transfer mechanism, the conveying mechanism is located below the transfer mechanism, the connecting block is installed on the conveying mechanism, the pressing roller is rotatably installed between the connecting blocks, and the dividing mechanism is installed on the conveying mechanism and is located on one side of the pressing roller.

[0006] The described stirring mechanism includes a rotating shaft, a first motor, and stirring blades. The rotating shaft is rotatably installed on the sealing cover. The first motor is installed at the top of the sealing cover. The rotating shaft is in transmission connection with the output end of the first motor. The stirring blades are installed at the bottom end of the rotating shaft, and the stirring blades are located inside the mixing cylinder.

[0007] The described transfer mechanism includes a connecting plate, a material transfer cylinder, a conveying auger, a second motor, a discharge pipe, and a guiding cover. The connecting plate is installed on the frame. The material transfer cylinder is installed at the top of the connecting plate. The inside of the material transfer cylinder is a cavity structure. The conveying auger is installed inside the material transfer cylinder. The second motor is installed on the frame. The conveying auger is in transmission connection with the second motor. The discharge pipe is installed at the end of the material transfer cylinder. The guiding cover is installed at the bottom end of the discharge pipe. The discharge pipe and the guiding cover are communicated with the material transfer cylinder.

[0008] The described conveying mechanism includes a bracket, a driving shaft, a driven shaft, a guiding roller, a conveyor belt, a support plate, a third motor, and a sprocket and chain transmission mechanism. The bracket is installed on one side of the frame. The driving shaft, the driven shaft, and the guiding roller are rotatably installed on the bracket. The conveyor belt is wound around the driving shaft, the driven shaft, and the guiding roller in sequence. The conveyor belt is located at the bottom end of the guiding cover. The support plate is installed on the bracket and is located at the bottom end of the conveyor belt. The third motor is installed on the bracket. The driving shaft is in transmission connection with the third motor through the sprocket and chain transmission mechanism.

[0009] The described dividing mechanism includes a first support block, a second support block, a rotating shaft, a fourth motor, a belt transmission mechanism, a disc, a guide wheel, a cross-shaped moving frame, a clamping member, a sliding rod, a connecting rod, and a cutting knife. The first support block and the second support block are installed on the bracket. The rotating shaft is rotatably installed on the first support block. The fourth motor is installed on the bracket. The rotating shaft is in transmission connection with the fourth motor through the belt transmission mechanism. The disc is installed on the first support block. The guide wheel is installed on the disc. The cross-shaped moving frame is installed on the guide wheel. The rotating shaft penetrates through the disc. The clamping member is installed at the end of the rotating shaft. A transverse sliding groove is formed on the cross-shaped moving frame. The clamping member is slidably installed inside the transverse sliding groove. A sliding groove Ⅰ and a sliding groove Ⅱ are respectively formed inside and on one side of the second support block. The sliding rod is slidably installed inside the sliding groove Ⅰ. One end of the connecting rod is connected to the cross-shaped moving frame, and the other end penetrates through the sliding groove Ⅱ and is connected to the sliding rod. The cutting knife is installed on the connecting rod.

[0010] The beneficial effects of the present utility model:

[0011] The utility model is a device specifically used for a mochi food production line, integrating dough mixing, cutting, and conveying, capable of efficiently completing the preliminary processing of mochi. Workers put the raw materials required for mochi production into the interior of the mixing cylinder through the feeding trough, and the stirring mechanism performs dough mixing. After the mixing is completed, the mochi falls into the receiving hopper through the discharging trough, and then is conveyed to the conveying mechanism through the transfer mechanism for transportation. The pressing roller flattens the mochi, and the cutting mechanism cuts the mochi. It has a high degree of automation, optimizes the production process, facilitates the continuous production of mochi, can significantly improve the production efficiency of mochi, reduce manual intervention, lower production costs, and ensure stable product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 is a three-dimensional schematic diagram of the utility model.

[0013] Figure 2 is an isometric schematic diagram of the utility model.

[0014] Figure 3 is a partially-sectioned three-dimensional schematic diagram of the utility model.

[0015] Figure 4 is a partially-sectioned planar schematic diagram of the utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0016] In order to make the objectives, technical solutions, and beneficial effects of the utility model clearer, the preferred embodiments of the utility model will be described in detail below with reference to the accompanying drawings for the convenience of those skilled in the art to understand.

[0017] The utility model discloses a mochi dough mixing, cutting, and shaping machine. The mochi dough mixing, cutting, and shaping machine mainly includes a frame 1, a mixing cylinder 2, a cover 3, a stirring mechanism 4, a feeding trough 5, a discharging trough 6, a transfer mechanism 7, a receiving hopper 8, a conveying mechanism 9, a connecting block 10, a pressing roller 11, and a cutting mechanism 12. The mixing cylinder 2 is installed at the top of the frame 1, and the interior of the mixing cylinder 2 is a cavity structure. The cover 3 is installed at the top of the mixing cylinder 2, and the stirring mechanism 4 is installed on the cover 3 and extends into the interior of the mixing cylinder 2. The feeding trough 5 and the discharging trough 6 are installed on both sides of the mixing cylinder 2, and the feeding trough 5 and the discharging trough 6 are communicated with the mixing cylinder 2. A blocking block 61 is provided on the discharging trough 6. The transfer mechanism 7 is installed on the frame 1 and is located below the mixing cylinder 2. The receiving hopper 8 is installed at the top of the transfer mechanism 7, and the receiving hopper 8 communicates the discharging trough 6 with the transfer mechanism 7. The conveying mechanism 9 is installed at the end of the transfer mechanism 7, and the conveying mechanism 9 is located below the transfer mechanism 7. The connecting block 10 is installed on the conveying mechanism 9, and the pressing roller 11 is rotatably installed between the connecting blocks 10. The cutting mechanism 12 is installed on the conveying mechanism 9 and is located on one side of the pressing roller 11.

[0018] The staff transports the mochi raw materials into the interior of the mixing cylinder 2 through the feeding chute 5. The first motor 42 drives the rotating shaft 41 and the stirring blades 43 to rotate, achieving the full mixing of the raw materials and ensuring the quality of the mochi. After the mixing is completed, the staff opens the blocking block 61, and the mochi falls into the receiving hopper 8 through the discharging chute 6. The receiving hopper 8 is communicated with the material conveying cylinder 72. The second motor 74 drives the conveying auger 73 to rotate, and the mochi is conveyed to the end of the material conveying cylinder 72 through the conveying auger 73 inside the material conveying cylinder 72, and then is conveyed to the conveyor belt 95 through the discharging pipe 75 and the guiding cover 76. The third motor 97 drives the driving shaft 92 to rotate through the sprocket chain transmission mechanism 98. The conveyor belt 95 is wound around the driving shaft 92, the driven shaft 93, and the guiding roller 94 in sequence, thereby driving the driven shaft 93 and the guiding roller 94 to rotate, realizing the transportation of the mochi by the conveyor belt 95. The pressing roller 11 flattens the mochi to ensure that the thickness of the cut mochi is the same. When the mochi is transported to the bottom of the cutting knife 1212 by the conveyor belt 95, the cutting knife 1212 cuts the mochi flattened by the pressing roller 11. The fourth motor 124 drives the rotating shaft 123 to rotate, thereby driving the clamping member 129 to rotate around the disc 126. The rotation of the clamping member 129 drives the cross-shaped moving frame 128 to reciprocate up and down on the guide wheel 127. The connecting rod 1211 connects the cross-shaped moving frame 128 and the sliding rod 1210, thereby driving the sliding rod 1210 to reciprocate up and down in the chute Ⅰ1221 and the chute Ⅱ1222. The movement of the cross-shaped moving frame 128 and the sliding rod 1210 drives the connecting rod 1211 and the cutting knife 1212 to reciprocate up and down, realizing the cutting of the mochi. The support plate 96 plays a supporting role for the mochi to ensure the cutting effect of the mochi. The cut mochi is conveyed by the conveyor belt 95, which is convenient for subsequent processing.

[0019] The described stirring mechanism 4 includes a rotating shaft 41, a first motor 42, and stirring blades 43. The rotating shaft 41 is rotatably installed on the cover 3. The first motor 42 is installed at the top of the cover 3. The rotating shaft 41 is in transmission connection with the output end of the first motor 42. The stirring blades 43 are installed at the bottom end of the rotating shaft 41, and the stirring blades 43 are located inside the mixing cylinder 2. The staff transports the mochi raw materials into the interior of the mixing cylinder 2 through the feeding chute 5. The first motor 42 drives the rotating shaft 41 and the stirring blades 43 to rotate, achieving the full mixing of the raw materials and ensuring the quality of the mochi.

[0020] The described transfer mechanism 7 includes a connecting plate 71, a material transfer cylinder 72, a conveying auger 73, a second motor 74, a discharge pipe 75, and a material guiding cover 76. The connecting plate 71 is installed on the frame 1, and the material transfer cylinder 72 is installed at the top of the connecting plate 71. The interior of the material transfer cylinder 72 is a cavity structure. The conveying auger 73 is installed inside the material transfer cylinder 72. The second motor 74 is installed on the frame 1, and the conveying auger 73 is in transmission connection with the second motor 74. The discharge pipe 75 is installed at the end of the material transfer cylinder 72, and the material guiding cover 76 is installed at the bottom end of the discharge pipe 75. The discharge pipe 75 and the material guiding cover 76 are communicated with the material transfer cylinder 72. After mixing, the mochi falls into the receiving hopper 8 through the discharge chute 6. The receiving hopper 8 is communicated with the material transfer cylinder 72. The second motor 74 drives the conveying auger 73 to rotate, and the mochi is conveyed to the end of the material transfer cylinder 72 through the conveying auger 73 inside the material transfer cylinder 72, and then is conveyed to the conveyor belt 95 through the discharge pipe 75 and the material guiding cover 76.

[0021] The described conveying mechanism 9 includes a bracket 91, a driving shaft 92, a driven shaft 93, a guiding roller 94, a conveyor belt 95, a support plate 96, a third motor 97, and a sprocket and chain transmission mechanism 98. The bracket 91 is installed on one side of the frame 1. The driving shaft 92, the driven shaft 93, and the guiding roller 94 are rotatably installed on the bracket 91. The conveyor belt 95 is wound around the driving shaft 92, the driven shaft 93, and the guiding roller 94 in sequence. The conveyor belt 95 is located at the bottom end of the material guiding cover 76. The support plate 96 is installed on the bracket 91 and is located at the bottom end of the conveyor belt 95. The third motor 97 is installed on the bracket 91, and the driving shaft 92 is in transmission connection with the third motor 97 through the sprocket and chain transmission mechanism 98. The third motor 97 drives the driving shaft 92 to rotate through the sprocket and chain transmission mechanism 98. The conveyor belt 95 is wound around the driving shaft 92, the driven shaft 93, and the guiding roller 94 in sequence, thereby driving the driven shaft 93 and the guiding roller 94 to rotate, and realizing the transportation of the mochi by the conveyor belt 95.

[0022] The described splitting mechanism 12 includes a first support block 121, a second support block 122, a rotating shaft 123, a fourth motor 124, a belt transmission mechanism 125, a disc 126, a guide wheel 127, a cross-shaped moving frame 128, a clamping member 129, a slide bar 1210, a connecting rod 1211, and a cutter 1212. The first support block 121 and the second support block 122 are installed on the bracket 91. The rotating shaft 123 is rotatably installed on the first support block 121. The fourth motor 124 is installed on the bracket 91. The rotating shaft 123 is in transmission connection with the fourth motor 124 through the belt transmission mechanism 125. The disc 126 is installed on the first support block 121. The guide wheel 127 is installed on the disc 126. The cross-shaped moving frame 128 is installed on the guide wheel 127. The rotating shaft 123 penetrates through the disc 126. The clamping member 129 is installed at the end of the rotating shaft 123. A transverse chute 1281 is formed on the cross-shaped moving frame 128. The clamping member 129 is slidably installed inside the transverse chute 1281. A chute I 1221 and a chute II 1222 are respectively formed inside and on one side of the second support block 122. The slide bar 1210 is slidably installed inside the chute I 1221. One end of the connecting rod 1211 is connected to the cross-shaped moving frame 128, and the other end penetrates through the chute II 1222 and is connected to the slide bar 1210. The cutter 1212 is installed on the connecting rod 1211. When the mochi is transported to the bottom of the cutter 1212 through the conveyor belt 95, the cutter 1212 cuts the mochi flattened by the pressing roller 11. The fourth motor 124 drives the rotating shaft 123 to rotate, and then drives the clamping member 129 to rotate around the disc 126. The rotation of the clamping member 129 drives the cross-shaped moving frame 128 to reciprocate up and down on the guide wheel 127. The connecting rod 1211 connects the cross-shaped moving frame 128 and the slide bar 1210, and then drives the slide bar 1210 to reciprocate up and down inside the chute I 1221 and the chute II 1222. The movement of the cross-shaped moving frame 128 and the slide bar 1210 drives the connecting rod 1211 and the cutter 1212 to reciprocate up and down, realizing the cutting of the mochi. The support plate 96 supports the mochi to ensure the cutting effect of the mochi.

[0023] Working process:

[0024] The staff transports the mochi raw materials to the inside of the mixing cylinder 2 through the feeding chute 5. The first motor 42 drives the rotating shaft 41 and the stirring blades 43 to rotate, realizing the full mixing of the raw materials and ensuring the quality of the mochi. After the mixing is completed, the staff opens the blocking block 61, and the mochi falls into the receiving hopper 8 through the discharging chute 6. The receiving hopper 8 is communicated with the feeding cylinder 72. The second motor 74 drives the conveying auger 73 to rotate, and the mochi is transported to the end of the feeding cylinder 72 through the conveying auger 73 inside the feeding cylinder 72, and then is transported to the conveyor belt 95 through the discharging pipe 75 and the guiding cover 76. The third motor 97 drives the driving shaft 92 to rotate through the sprocket chain transmission mechanism 98. The conveyor belt 95 is wound around the driving shaft 92, the driven shaft 93, and the guiding roller 94 in sequence, thereby driving the driven shaft 93 and the guiding roller 94 to rotate, realizing the transportation of the mochi by the conveyor belt 95. The pressing roller 11 flattens the mochi to ensure that the thickness of the cut mochi is the same. When the mochi is transported to the bottom of the cutter 1212 through the conveyor belt 95, the cutter 1212 cuts the mochi flattened by the pressing roller 11. The fourth motor 124 drives the rotating shaft 123 to rotate, thereby driving the clamping member 129 to rotate around the disc 126. The rotation of the clamping member 129 drives the cross-shaped moving frame 128 to reciprocate up and down on the guide wheel 127. The connecting rod 1211 connects the cross-shaped moving frame 128 and the sliding rod 1210, thereby driving the sliding rod 1210 to reciprocate up and down in the chute Ⅰ1221 and the chute Ⅱ1222. The movement of the cross-shaped moving frame 128 and the sliding rod 1210 drives the connecting rod 1211 and the cutter 1212 to reciprocate up and down, realizing the cutting of the mochi. The support plate 96 plays a supporting role for the mochi to ensure the cutting effect of the mochi. The cut mochi is transported through the conveyor belt 95, which is convenient for subsequent processing. This device integrates dough mixing, cutting, and transportation, can efficiently complete the preliminary processing process of mochi, has a high degree of automation, optimizes the production process, is convenient for the continuous production of mochi, can significantly improve the production efficiency of mochi, reduce manual intervention, lower production costs, and the product quality is stable.

[0025] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the present invention.

Claims

1. A mochi noodle splitting and shaping machine, characterized in that: The mochi noodle splitting and shaping machine comprises a frame (1), a mixing drum (2), a sealing cover (3), a stirring mechanism (4), a feed trough (5), a discharge trough (6), a transfer mechanism (7), a receiving hopper (8), a conveying mechanism (9), a connecting block (10), a pressing roller (11), and a splitting mechanism (12). The mixing drum (2) is mounted on the top of the frame (1), the interior of the mixing drum (2) is a hollow structure, the sealing cover (3) is mounted on the top of the mixing drum (2), the stirring mechanism (4) is mounted on the sealing cover (3), the stirring mechanism (4) extends into the interior of the mixing drum (2), the feed trough (5) and the discharge trough (6) are mounted on both sides of the mixing drum (2), and the feed trough (8) and the discharge trough (6) are mounted on both sides of the mixing drum (2). (5), the discharge chute (6) is connected to the mixing drum (2), a blocking block (61) is provided on the discharge chute (6), the transfer mechanism (7) is mounted on the frame (1) and is located below the mixing drum (2), the receiving hopper (8) is mounted on the top of the transfer mechanism (7), the receiving hopper (8) connects the discharge chute (6) with the transfer mechanism (7), the conveying mechanism (9) is mounted at the end of the transfer mechanism (7), the conveying mechanism (9) is located below the transfer mechanism (7), the connecting block (10) is mounted on the conveying mechanism (9), the pressure roller (11) is rotatably mounted between the connecting blocks (10), and the dividing mechanism (12) is mounted on the conveying mechanism (9) and is located on one side of the pressure roller (11).

2. A mochi noodle splitting and shaping machine as claimed in claim 1, characterized in that: The stirring mechanism (4) comprises a rotating shaft (41), a first motor (42), and a stirring blade (43); the rotating shaft (41) is rotatably mounted on the cover (3); the first motor (42) is mounted on the top of the cover (3); the rotating shaft (41) is drivingly connected to the output end of the first motor (42); the stirring blade (43) is mounted on the bottom end of the rotating shaft (41); and the stirring blade (43) is located inside the mixing barrel (2).

3. A mochi noodle splitting and shaping machine as claimed in claim 1 or 2, characterized in that: The transmission mechanism (7) comprises a connecting plate (71), a material transfer cylinder (72), a conveying auger (73), a second motor (74), a material discharge pipe (75), and a material guide cover (76). The connecting plate (71) is mounted on the frame (1), the material transfer cylinder (72) is mounted on the top of the connecting plate (71), the interior of the material transfer cylinder (72) is a cavity structure, the conveying auger (73) is mounted inside the material transfer cylinder (72), the second motor (74) is mounted on the frame (1), the conveying auger (73) is transmission-connected to the second motor (74), the material discharge pipe (75) is mounted on the end of the material transfer cylinder (72), the material guide cover (76) is mounted on the bottom of the material discharge pipe (75), and the material discharge pipe (75) and the material guide cover (76) are connected to the material transfer cylinder (72).

4. A mochi noodle splitting and shaping machine as claimed in claim 3, characterized in that: The conveying mechanism (9) comprises a bracket (91), a driving shaft (92), a driven shaft (93), a guide roller (94), a conveyor belt (95), a support plate (96), a third motor (97), and a sprocket chain transmission mechanism (98). The bracket (91) is mounted on one side of the frame (1). The driving shaft (92), the driven shaft (93), and the guide roller (94) are rotatably mounted on the bracket (91). The conveyor belt (95) is wound around the driving shaft (92), the driven shaft (93), and the guide roller (94) in sequence. The conveyor belt (95) is located at the bottom end of the material guide cover (76). The support plate (96) is mounted on the bracket (91) and is located at the bottom end of the conveyor belt (95). The third motor (97) is mounted on the bracket (91). The driving shaft (92) is connected to the third motor (97) through the sprocket chain transmission mechanism (98).

5. A mochi noodle splitting and shaping machine as claimed in claim 4, characterized in that: The splitting mechanism (12) comprises a first support block (121), a second support block (122), a rotating shaft (123), a fourth motor (124), a belt transmission mechanism (125), a disc (126), a guide wheel (127), a cross-shaped movable frame (128), a clamping member (129), a sliding rod (1210), a connecting rod (1211), and a cutter (1212). The first support block (121) and the second support block (122) are mounted on a bracket (91), the rotating shaft (123) is rotatably mounted on the first support block (121), the fourth motor (124) is mounted on the bracket (91), the rotating shaft (123) is transmission-connected to the fourth motor (124) via the belt transmission mechanism (125), the disc (126) is mounted on the first support block (121), and the guide wheel (127) is a plurality of movable members. 27) is mounted on a disc (126), a cross-shaped movable frame (128) is mounted on a guide wheel (127), a rotating shaft (123) passes through the disc (126), a clamping member (129) is mounted on the end of the rotating shaft (123), a transverse slide groove (1281) is provided on the cross-shaped movable frame (128), the clamping member (129) can be slidably mounted inside the transverse slide groove (1281), a slide groove I (1221) and a slide groove II (1222) are respectively provided inside and on one side of the second support block (122), a slide rod (1210) can be slidably mounted inside the slide groove I (1221), one end of the connecting rod (1211) is connected to the cross-shaped movable frame (128), and the other end passes through the slide groove II (1222) and is connected to the slide rod (1210), and a cutter (1212) is mounted on the connecting rod (1211).

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