Granulator air inlet structure
By setting a steam distribution tube and a plurality of upper and lower air pipes on the outside of the tempering cylinder of the granulator, the problem of insufficient mixing of feed and steam due to the single steam inlet in the prior art is solved, and the full mixing of feed and steam and the improvement of product quality is achieved.
Patent Information
- Application Number
- CN202421678018.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The steam inlet of the existing feed pelletizer is single and cannot be fully mixed with the feed, which affects the quality of the product.
A pelletizer intake structure is designed. By providing a steam distribution tube outside the tempering cylinder, the upper and lower parts of the steam distribution tube are connected to the interior of the tempering cylinder through a plurality of upper and lower tracheal pipes, respectively, to ensure that the steam and feed are fully mixed.
Through the design of multiple upper and lower tracheal tubes, the full mixing of steam and feed is achieved, the product quality is improved, and the tracheal damage caused by vibration is reduced by setting a rubber ring and a support structure in the tracheal tube.
Smart Images

Figure CN222930769U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of feed processing equipment, and particularly relates to an air inlet structure of a granulator. Background Art
[0002] In order to optimize the forming quality of feed and the uniformity of products, existing feed granulators are generally equipped with a conditioner. The conditioner can uniformly mix various components in the feed raw materials. Before entering the granulator, the conditioner can pre-treat the feed raw materials, such as pre-heating and humidifying, to improve the plasticity and formability of the feed raw materials, which is beneficial to the formation and stability of granules. Currently, the common practice is to introduce steam into the conditioner, but the existing steam inlet is relatively single, generally directly introduced from below or the lower side, which cannot achieve sufficient mixing with the feed and affects the product quality. Content of the Utility Model
[0003] The purpose of the utility model is to provide an air inlet structure of a granulator.
[0004] The utility model is realized by the following measures:
[0005] In the first aspect, this embodiment provides an air inlet structure of a granulator, which is characterized in that it includes a steam distribution pipe arranged outside the conditioning cylinder of the granulator. The axis of the steam distribution pipe is parallel to the axis of the conditioning cylinder. The upper part of the steam distribution pipe is communicated with the upper part inside the conditioning cylinder through a plurality of upper air pipes, and the lower part of the steam distribution pipe is communicated with the lower part inside the conditioning cylinder through a plurality of lower air pipes. The upper air pipes are close to the feed inlet located in the upper part of the conditioning cylinder, and the lower air pipes are located between the upper air pipes and the discharge port of the conditioning cylinder;
[0006] Each of the lower air pipes and each of the upper air pipes are provided with branch control valves, and the steam distribution pipe is connected to a steam source through a pipeline and is provided with a main control valve.
[0007] Both the upper air pipes and the lower air pipes are provided with 4 - 8 pieces.
[0008] The steam distribution pipe is fixed on the outer wall of the conditioning cylinder through a plurality of support plates.
[0009] The axis of the steam distribution pipe and the axis of the conditioning cylinder are on the same horizontal plane.
[0010] Each of the support plates is provided with a mounting hole, a connecting rod is arranged in the mounting hole, and a plurality of thread segments corresponding to the upper air pipes and the lower air pipes one by one are arranged on the connecting rod;
[0011] A support rod is sleeved on the threaded section and fixed by nuts arranged on both sides of the support rod. An installation plate is arranged on the support rod, and pipe clamps sleeved on the upper air pipe and the lower air pipe are arranged on the installation plate. A rubber ring is arranged between the inner wall of the pipe clamp and the outer wall of the air pipe.
[0012] The pipe clamp includes two symmetric semi-circular ring plates. The rubber ring is formed by splicing two semi-circular structures. The inner wall and both end walls of the semi-circular ring plate wrap the rubber ring.
[0013] The two semi-circular ring plates are connected by bolts.
[0014] A stud is fixedly arranged at the bottom of the lower semi-circular ring plate, and the stud is fixed on the installation plate by a nut.
[0015] In a second aspect, a granulator is provided in this embodiment, which is characterized by including the air intake structure of the granulator.
[0016] The granulator includes a feed cylinder located above the conditioning cylinder. A conveying auger is rotatably arranged in the feed cylinder. A filling port is arranged at the upper part of one end of the feed cylinder, and a discharge port communicating with the feed port is arranged at the lower part of the other end of the feed cylinder.
[0017] A stirrer is rotatably arranged in the conditioning cylinder. The stirring shaft of the stirrer is a hollow rod, and a plurality of ventilation holes are arranged through the side wall of the hollow rod, so that steam can penetrate the stirring shaft, further improving the mixing of steam and feed.
[0018] The beneficial effects brought by the technical solution provided by the embodiment of the present utility model are as follows: The conditioning cylinder of the granulator is provided with an upper air pipe and a lower air pipe. The feed entering the conditioning cylinder first passes through the upper air pipe section and then through the lower air pipe section, so that the feed in the conditioning cylinder is fully mixed with steam. Since there are multiple upper air pipes and lower air pipes, in order to avoid the influence of the vibration of the granulator on the air pipes, pipe clamps are arranged and rubber rings are wrapped in the pipe clamps. One is to limit the air pipes, and the other is to absorb vibration when vibration occurs. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the present utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the following listed drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0020] Figure 1 It is a schematic diagram of the overall structure of the embodiment of the present utility model;
[0021] Figure 2 is Figure 1 a partial enlarged view of part A in
[0022] Figure 3 For an overall structural schematic diagram with a different angle; Figure 1 An overall structural schematic diagram with a different angle;
[0023] Figure 4 is Figure 3 A partial enlarged view at position B in;
[0024] Figure 5 A structural schematic diagram of the connecting rod and its related parts;
[0025] Figure 6 A structural schematic diagram of the inside of the conditioning cylinder;
[0026] Figure 7 A structural schematic diagram of the pipe clamp.
[0027] In the attached drawings, the list of components represented by each reference numeral is as follows: 1. Conditioning cylinder; 2. Feed cylinder; 3. Steam distribution pipe; 4. Support plate; 5. Connecting rod; 6. Support rod; 7. Mounting plate; 8. Pipe clamp; 9. Nut; 101. Discharge port; 102. Stirring shaft; 10201. Vent hole; 201. Conveyor auger; 202. Feed inlet; 301. Upper gas pipe; 302. Lower gas pipe; 501. Threaded section; 801. Semi-circular ring plate; 802. Rubber ring; 803. Bolt; 804. Stud. Specific embodiments
[0028] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below with reference to embodiments. Of course, the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0029] Refer to Figures 1 - 7 , in a first aspect, a granulator air intake structure is provided in this embodiment, which is characterized in that it includes a steam distribution pipe 3 arranged outside the conditioning cylinder 1 of the granulator. The axis of the steam distribution pipe 3 is parallel to the axis of the conditioning cylinder 1. The upper part of the steam distribution pipe 3 is connected to the upper part of the inside of the conditioning cylinder 1 through a plurality of upper gas pipes 301, and the lower part of the steam distribution pipe 3 is connected to the lower part of the inside of the conditioning cylinder 1 through a plurality of lower gas pipes 302. The upper gas pipe 301 is close to the feed inlet 202 located in the upper part of the conditioning cylinder 1, and the lower gas pipe 302 is located between the upper gas pipe 301 and the discharge port 101 of the conditioning cylinder 1;
[0030] Each lower gas pipe 302 and each upper gas pipe 301 are provided with branch control valves, and the steam distribution pipe 3 is connected to a steam source through a pipeline and is provided with a main control valve.
[0031] Both the upper gas pipe 301 and the lower gas pipe 302 are provided with 4 - 8.
[0032] The steam distribution pipe 3 is fixed on the outer wall of the conditioning cylinder 1 through a plurality of support plates 4.
[0033] The axis of the steam distribution pipe 3 and the axis of the conditioning cylinder 1 are on the same horizontal plane.
[0034] Installation holes are provided on the support plates 4. Connecting rods 5 are arranged in the installation holes. A plurality of thread segments 501 corresponding to the upper air pipes 301 and the lower air pipes 302 one by one are arranged on the connecting rods 5;
[0035] Support rods 6 are sleeved on the thread segments 501 and fixed by nuts 9 arranged on both sides of the support rods 6. Mounting plates 7 are arranged on the support rods 6. Pipe clamps 8 sleeved on the upper air pipes 301 and the lower air pipes 302 are arranged on the mounting plates 7. Rubber rings 802 are arranged between the inner walls of the pipe clamps 8 and the outer walls of the air pipes.
[0036] The pipe clamp 8 includes two symmetric semi-circular ring plates 801. The rubber ring 802 is formed by splicing two semi-circular structures. The inner walls and both end walls of the semi-circular ring plates 801 wrap the rubber ring 802;
[0037] The two semi-circular ring plates 801 are connected by bolts 803;
[0038] A stud 804 is fixedly arranged at the bottom of the lower semi-circular ring plate 801. The stud 804 is fixed on the mounting plate 7 by a nut.
[0039] In a second aspect, a granulator is provided in this embodiment, which is characterized by including a granulator air intake structure.
[0040] The granulator includes a feeding cylinder 2 located above the conditioning cylinder 1. A conveying auger 201 is rotatably arranged in the feeding cylinder 2. A filling port is arranged at the upper part of one end of the feeding cylinder 2. A discharge port communicated with the feeding port 202 is arranged at the lower part of the other end of the feeding cylinder 2.
[0041] A stirrer is rotatably arranged in the conditioning cylinder 1. The stirring shaft 102 of the stirrer is a hollow rod. A plurality of ventilation holes 10201 are arranged through the side wall of the hollow rod, so that steam can penetrate through the stirring shaft 102, further improving the mixing of steam and feed.
[0042] The above are only the preferred embodiments of the present invention, and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A pelletizer air intake structure, characterized in that: It comprises a steam distribution pipe arranged outside the tempering cylinder of the granulator, the axis of the steam distribution pipe is parallel to the axis of the tempering cylinder, the upper part of the steam distribution pipe is connected to the upper part of the interior of the tempering cylinder through a plurality of upper air pipes, the lower part of the steam distribution pipe is connected to the lower part of the interior of the tempering cylinder through a plurality of lower air pipes, the upper air pipe is close to the feed port located at the upper part of the tempering cylinder, and the lower air pipe is located between the upper air pipe and the discharge port of the tempering cylinder; Each of the lower air pipes and each of the upper air pipes is provided with a branch control valve, and the steam distribution pipe is connected to a steam source through a pipeline and is provided with a main control valve.
2. The pelletizer air intake structure according to claim 1, characterized in that: The upper trachea and the lower trachea are both provided with 4-8 pieces.
3. The pelletizer air intake structure according to claim 1, characterized in that: The steam distribution pipe is fixed on the outer wall of the tempering cylinder through a plurality of support plates.
4. The pelletizer air intake structure according to claim 1, characterized in that: The axis of the steam distribution pipe and the axis of the tempering cylinder are on the same horizontal plane.
5. The pelletizer air intake structure according to claim 3, characterized in that: The support plates are each provided with a mounting hole, a connecting rod is provided in the mounting hole, and the connecting rod is provided with a plurality of threaded sections corresponding to the upper air pipe and the lower air pipe one by one; A support rod is sleeved on the threaded section and fixed by nuts arranged on both sides of the support rod. A mounting plate is arranged on the support rod. A pipe clamp sleeved on the upper air pipe and the lower air pipe is arranged on the mounting plate. A rubber ring is arranged between the inner wall of the pipe clamp and the outer wall of the air pipe.
6. The pelletizer air intake structure according to claim 5, characterized in that: The pipe clamp comprises two symmetrical semicircular ring plates, the rubber ring is formed by splicing two semicircular structures, and the inner wall and two end walls of the semicircular ring plates both wrap the rubber ring; The two semicircular ring plates are connected by bolts; A stud is fixedly arranged at the bottom of the lower semicircular ring plate, and the stud is fixed to the mounting plate through a nut.