Glue brushing equipment
By designing a rubber brushing equipment including a three-dimensional linear motion module, pick-up and placement mechanism and rubber brushing mechanism, the problems of low efficiency and high cost of manual rubber brushing are solved, and efficient and precise automatic rubber brushing of optical components are achieved, reducing production costs.
Patent Information
- Application Number
- CN202421672186.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-15
AI Technical Summary
In the prior art, man manually performs glue brushing on electronic components, resulting in lower efficiency and higher cost.
A rubber brushing equipment is designed, including a support frame, a pick-up and placement mechanism, a positioning mechanism, a rubber brushing mechanism and a UV module. A three-dimensional linear motion module is installed on the support frame. The pick-up and placement mechanism and a rubber brushing mechanism are driven by a three-dimensional linear motion module to realize the automatic clamping, positioning, brushing and curing of materials.
It improves the degree of refinement, automation and flexibility of rubber brushing equipment, ensures the accuracy of rubber brushing for optical components, improves production efficiency, and reduces production costs.
Smart Images

Figure CN222931123U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of optical communication, in particular to a glue brushing device. Background Art
[0002] In optical communication products, especially in optical transceiver modules, various isolation devices (such as Isolator, IGFF, IWDM, etc.) are required. The CORE component is an important isolation device among them.
[0003] Generally, after three or four optical chips of the CORE are aligned and bonded, the glued material is brushed on multiple surfaces. After brushing the glue, it is irradiated by a UV lamp to prevent the glue from curing. The size of the CORE component is small. Therefore, during the operation of assembling, bonding, and brushing glue on the CORE component, it is necessary to avoid contaminating and damaging the light-transmitting surface (bonding surface) of the CORE component, and it is also necessary to control the area of glue creeping on the surface of the CORE component.
[0004] During the existing manual glue brushing process for CORE components, employees need to be equipped with microscopes to assist in the operation throughout the whole process, resulting in high work intensity, low work efficiency, and high production cost. Summary of the Utility Model
[0005] The technical problem to be solved by the embodiments of the utility model is to provide a glue brushing device to solve the problems of low efficiency and high cost caused by manual glue brushing of electronic components in the prior art.
[0006] The utility model discloses a glue brushing device, which is characterized by comprising a support frame, a picking and placing mechanism, a positioning mechanism, a glue brushing mechanism, and a UV module. A three-dimensional linear motion module is arranged on the support frame; the picking and placing mechanism is arranged on the three-dimensional linear motion module, and the picking and placing mechanism comprises a camera assembly and a clamping jaw assembly, and the clamping jaw assembly is used for clamping materials; the positioning mechanism comprises a support seat, a pressing module, and a rotating module. The material is placed on the support seat, the pressing module and the rotating module are respectively arranged on opposite sides of the support seat, the pressing module is used for pressing and positioning the material, and the rotating module is used for rotating the material; the glue brushing mechanism is arranged on the three-dimensional linear motion module, and the glue brushing mechanism comprises a glue brush, and the glue brush is used for brushing glue on the material pressed and positioned on the support seat after dipping in glue; the UV module is arranged adjacent to the positioning mechanism, and the UV module comprises UV lamps arranged on at least one side of the support seat, and the UV lamps are all arranged towards the support seat and are used for curing the glue.
[0007] Optionally, the three-dimensional linear motion module includes an X-axis motion module, a Z-axis motion module, a first Y-axis motion module, and a second Y-axis motion module. The X-axis motion module is disposed on the Z-axis motion module. A connecting plate slidably connected to the X-axis motion module is further provided on the X-axis motion module. The first Y-axis motion module and the second Y-axis motion module are disposed on the connecting plate. The picking and placing mechanism is disposed on the first Y-axis motion module, and the glue brushing mechanism is disposed on the second Y-axis motion module.
[0008] Optionally, the camera assembly includes an identification camera and an observation camera. A first mounting bracket slidably connected to the first Y-axis motion module is provided on the first Y-axis motion module. The identification camera and the observation camera are mounted on the first mounting bracket.
[0009] Optionally, the jaw assembly is disposed on the first mounting bracket. The jaw assembly includes a connecting block, a first rotation module, and a first jaw cylinder. The connecting block is mounted on the first mounting bracket. The first jaw cylinder is rotatably connected to the connecting block through the first rotation module.
[0010] Optionally, a second mounting bracket slidably connected to the second Y-axis motion module is provided on the second Y-axis motion module. A plurality of third Y-axis motion modules are provided on the second mounting bracket. The glue brushing mechanism further includes a pressure rod assembly. The pressure rod assembly and the glue brush are respectively driven by the third Y-axis motion module to be able to move in the vertical direction. The pressure rod assembly includes a rod body, an elastic member, a connecting frame, and a connecting member sleeved on one side of the rod body. A first pulley is provided on the connecting member. The connecting frame is provided with a chute. The first pulley is disposed in the chute. A plurality of second pulleys slidably abutted against the rod body are further provided on the connecting frame. A magnetic member is provided on the connecting frame. One end of the elastic member is disposed on the connecting member, and the other end is connected to the connecting frame.
[0011] Optionally, the glue brushing device further includes a cleaning mechanism. The cleaning mechanism includes two first rotating motors. A cleaning belt is provided on the first rotating motor. A limit clamping assembly is provided at the bottom of the cleaning belt. The limit clamping assembly includes a second jaw cylinder and a protection pad. The protection pad is disposed on the fingers of the second jaw cylinder. The two cleaning belts are disposed between the two fingers of the second jaw cylinder.
[0012] Optionally, the glue brushing device further includes a glue scraping mechanism. The glue scraping mechanism includes a turntable driven by a second rotating motor. An annular glue storage groove is provided on the turntable. The glue brush dips into the glue in the annular glue storage groove. The glue scraping mechanism further includes a scraping plate. The end of the scraping plate is correspondingly arranged with the annular glue storage groove to make the liquid level of the glue in the annular glue storage groove horizontal. The glue scraping mechanism further includes a shielding plate driven by a first driving member. The shielding plate can approach or move away from the turntable to shield the glue in the annular glue storage groove from light or avoid the glue brush.
[0013] Optionally, the pressing module includes second driving members arranged oppositely, and pressing rods connected to the second driving members. The second driving members are arranged on the support base. The rotating module includes a second rotating module and a third driving member arranged oppositely. The rotating module is connected with a rotating assembly, and the third driving member is connected with an elastic abutting assembly. The ends of the rotating assembly and the elastic abutting assembly are inclined planes, and the end of the pressing rod is a flat surface. The second rotating module drives the rotating assembly to rotate. A first air cavity is arranged in the rotating assembly to adsorb the material for rotation.
[0014] Optionally, the glue brushing device further includes a backlight tray. A plurality of first accommodating grooves are provided on the backlight tray for accommodating materials. The picking and placing mechanism clamps the materials from the first accommodating grooves.
[0015] Optionally, the picking and placing mechanism further includes an adsorption rod. The adsorption rod is arranged on the first mounting bracket and can move relative to the first mounting bracket in the vertical direction. A second air cavity is arranged in the adsorption rod. The glue brushing device further includes a blanking tray. A plurality of second accommodating grooves are provided on the blanking tray. The adsorption rod can adsorb the materials on the support base and move them to be placed in the second accommodating grooves.
[0016] Compared with the prior art, the beneficial effects of the glue brushing device provided by the embodiment of the present utility model are as follows: A three-dimensional linear motion module is provided on the support frame, and a picking and placing mechanism and a glue brushing mechanism are arranged on the three-dimensional linear motion module. Therefore, the picking and placing mechanism can obtain the motion ability in several mutually perpendicular directions driven by the three-dimensional linear motion module. After the operator puts the material into the glue brushing device, the picking and placing mechanism can conveniently and freely clamp the material. After the camera assembly positions and observes the material, it is convenient for the clamping jaw assembly to accurately and precisely clamp the required material, improving the refinement, automation degree and flexibility of the glue brushing device. After the picking and placing mechanism clamps the material, different materials are sequentially transferred to the support base. Then, the pressing modules arranged on the opposite sides of the support base are used to press and position between multiple materials, so that multiple materials can be aligned and closely attached. Then, the glue brushing mechanism connected to the three-dimensional linear motion module dips the glue and then brushes the glue between the multiple materials that have been pressed and fitted. Then, the UV lamp arranged on at least one side of the support base in the UV module is used to bake the material placed on the support base so that the glue on the material can be cured. Then, the rotation modules arranged on the opposite sides adjacent to the support base and the pressing module drive multiple materials to rotate, so as to rotate the unglued side of the material to correspond to the glue brush, facilitating the glue brushing of multiple surfaces of the pressed material. In the actual use process, the picking and placing mechanism, the glue brushing mechanism, the positioning mechanism and the UV module cooperate with each other, and an automatic glue brushing process for optical components can be realized. The automatic glue brushing process ensures the accuracy of glue brushing for optical components, improves the production efficiency at the same time, and reduces the production cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The technical solutions of the present utility model will be further described in detail below in conjunction with the drawings, in which:
[0018] Figure 1 is a schematic diagram of the glue brushing device provided by the embodiment of the present utility model;
[0019] Figure 2 is a schematic diagram of the three-dimensional linear module, the glue brushing mechanism and the picking and placing mechanism provided by the embodiment of the present utility model;
[0020] Figure 3 is a schematic diagram of the glue brushing mechanism and the picking and placing mechanism provided by the embodiment of the present utility model;
[0021] Figure 4 is a schematic diagram of the positioning mechanism provided by the embodiment of the present utility model;
[0022] Figure 5 is Figure 4 a partial enlarged schematic diagram of position A in
[0023] Figure 6It is a schematic diagram of the glue scraping device provided by the embodiment of the present utility model;
[0024] Figure 7 It is a schematic diagram of the cleaning device provided by the embodiment of the present utility model;
[0025] Figure 8 It is a schematic diagram of the backlight tray provided by the embodiment of the present utility model;
[0026] Figure 9 It is a schematic diagram of the blanking tray provided by the embodiment of the present utility model;
[0027] Figure 10 It is the first schematic diagram of the pressure bar assembly provided by the embodiment of the present utility model;
[0028] Figure 11 It is the second schematic diagram of the pressure bar assembly provided by the embodiment of the present utility model.
[0029] The reference numerals in the figure are as follows:
[0030] 1000, glue brushing device; 100, support frame; 101, three-dimensional linear motion module; 1011, Z-axis motion module; 1012, X-axis motion module; 1013, first Y-axis motion module; 1014, second Y-axis motion module; 1015, connecting plate; 200, picking and placing mechanism; 201, camera assembly; 2011, recognition camera; 2012, observation camera; 202, jaw assembly; 2021, first jaw cylinder; 2022, first rotation module; 2023, connecting block; 203, first mounting frame; 204, adsorption rod; 300, positioning mechanism; 301, support seat; 302, second driving member; 303, pressing module; 3031, pressing rod; 304, rotation module; 3041, rotation assembly; 3042, elastic abutting assembly; 305, second rotation module; 306, third driving member; 400, glue brushing mechanism; 401, glue brush; 402, second mounting frame; 403, third Y-axis motion module; 404, pressure bar assembly; 4041, rod body; 4042, elastic member; 4043, magnetic attraction member; 4044, connecting frame; 40441, chute; 4045, first pulley; 4046, second pulley; 4047, connecting member; 500, UV module; 501, UV lamp; 600, cleaning mechanism; 601, first rotation motor; 602, cleaning belt; 603, limiting jaw assembly; 6031, protection pad; 6032, second jaw cylinder; 700, glue scraping mechanism; 701, turntable; 7011, annular glue storage groove; 702, second rotation motor; 703, scraping plate; 704, first driving member; 705, shielding plate; 800, backlight tray; 801, first accommodation groove; 900, blanking tray; 901, second accommodation groove. Detailed implementation manners
[0031] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. Now, in conjunction with the accompanying drawings, a preferred embodiment of the present utility model will be described in detail.
[0032] An embodiment of the present utility model provides a glue brushing device 1000. Refer to Figure 1-4 As shown, it includes: a support frame 100, a picking and placing mechanism 200, a positioning mechanism 300, a glue brushing mechanism 400, and a UV module 500. A three-dimensional linear motion module 101 is arranged on the support frame 100; the picking and placing mechanism 200 is arranged on the three-dimensional linear motion module 101. The picking and placing mechanism 200 includes a camera assembly 201 and a jaw assembly 202. The jaw assembly 202 is used for picking and placing materials; the positioning mechanism 300 includes a support seat 301, a pressing module 303, and a rotating module 304. The material is placed on the support seat 301. The pressing module 303 and the rotating module 304 are respectively arranged on opposite sides of the support seat 301. The pressing module 303 is used for pressing and positioning the material, and the rotating module 304 is used for rotating the material; the glue brushing mechanism 400 is arranged on the three-dimensional linear motion module 101. The glue brushing mechanism 400 includes a glue brush 401. After dipping in glue, the glue brush 401 is used for brushing glue on the material pressed and positioned on the support seat 301; the UV module 500 is arranged adjacent to the positioning mechanism 300. The UV module 500 includes UV lamps 501 arranged on at least one side of the support seat 301. The UV lamps 501 are all arranged facing the support seat 301 and are used for curing the glue.
[0033] A three-dimensional linear motion module 101 is provided on the support frame 100, and a picking and placing mechanism 200 and a glue brushing mechanism 400 are provided on the three-dimensional linear motion module 101. Therefore, the picking and placing mechanism 200 can obtain the motion ability in several mutually perpendicular directions driven by the three-dimensional linear motion module 101. Therefore, after the operator puts the material into the glue brushing device 1000, the picking and placing mechanism 200 can conveniently and freely pick up the material. After the camera assembly 201 positions and observes the material, it is convenient for the gripper assembly 202 to accurately pick up the required material, improving the refinement, automation degree and flexibility of the glue brushing device 1000. After the picking and placing mechanism 200 picks up the material, different materials are sequentially transferred to the support base 301. Then, the pressing modules 303 provided on the opposite sides of the support base 301 are used to press and position between multiple materials, so that multiple materials can be aligned and closely attached. Then, the glue brushing mechanism 400 connected to the three-dimensional linear motion module 101 dips the glue and then brushes the glue between the multiple materials that have been pressed and adhered. Then, the UV lamp 501 provided on at least one side of the support base 301 in the UV module 500 is used to bake the material placed on the support base 301, so that the glue on the material can be cured. Then, the rotation module 304 provided on the opposite sides adjacent to the support base 301 and the pressing module 303 drives multiple materials to rotate, so as to rotate the non-glue-brushed side of the material to correspond to the glue brush 401, facilitating the glue brushing of multiple surfaces of the pressed material. In the actual use process, the picking and placing mechanism 200, the glue brushing mechanism 400, the positioning mechanism 300 and the UV module 500 cooperate with each other to realize the automatic glue brushing process for optical components. The automatic glue brushing process ensures the accuracy of glue brushing for optical components, improves the production efficiency and reduces the production cost.
[0034] Specifically, in the actual use process, the glue brush 401 first dips the glue and then evenly applies the glue on the multiple pressed materials, so that the multiple materials can be tightly and firmly bonded, ensuring the normal use of the optical components formed by the subsequent materials. Then, the UV lamp 501 provided adjacent to the positioning mechanism 300 irradiates the bonded optical components, so that the glue on the optical components can quickly solidify, realizing the quick glue bonding between multiple materials. Usually, an optical component requires multiple materials to be bonded. To ensure the bonding effect, it is necessary to brush the glue on multiple sides of the pressed materials. Therefore, after the UV lamp 501 finishes the first irradiation of the material, the rotation module 304 drives the material to rotate. When the side to be glued corresponds to the glue brush 401, the glue brush 401 will brush the glue again, the rotation module 304 rotates again, and the UV lamp 501 irradiates again until the required area of the material is glued and irradiated and cured.
[0035] It should be noted that the pressing module 303 is provided with a structure for pressing and aligning the materials, and this structure is respectively arranged on the opposite sides of the support base 301. The rotating module 304 is provided with a structure for driving the materials to rotate, and this structure is arranged on the opposite sides of the support base 301 adjacent to the pressing module 303.
[0036] Specifically, the pressing modules 303 in the positioning mechanism 300 are arranged on the opposite sides of the support base 301, so they can move towards the support base 301 and the materials on the support base 301 on the opposite sides in the same direction to press and position the opposite sides of the materials, making multiple materials aligned and kept in close contact. After the pressing module 303 presses the materials and the glue brush 401 applies glue to one side of the materials, at this time, the rotating module 304 can drive the materials to rotate together by means of adsorption, sticking or clamping, etc., so as to realize applying glue to multiple surfaces of the materials, making the bonding effect of the materials better.
[0037] Specifically, the UV lamp 501 is arranged on at least one side of the support base 301 to enable the materials to receive a larger range of irradiation, so that the curing speed of the materials is faster and the curing is more uniform. The lamp head of the UV lamp 501 is arranged towards the support base 301, so the UV lamp 501 can directly irradiate the materials on the support base 301. The UV lamp 501 is used to cure the glue on the materials. The UV curing technology can quickly cure the glue, save energy and improve production efficiency.
[0038] It should be noted that in this embodiment, UV lamps 501 are respectively arranged on the opposite sides of the support base 301, and the UV lamps 501 are driven to be able to move relative to the support base 301, so that the UV lamps 501 can better irradiate and cure the materials on the support base 301.
[0039] The UV lamp 501 is a light source that can emit ultraviolet (UV) radiation. Ultraviolet rays are widely used in many fields, such as photocuring. In the photocuring technology of the UV lamp 501, when specific chemical substances are exposed to UV light, a photocuring reaction will occur, accelerating the curing and drying process, so that the coating or adhesive can be quickly cured and hardened in a very short time. This curing process is a photochemical reaction and does not require traditional thermal curing or gas curing processes. Fast curing: The UV curing technology can cure the coating or adhesive within a few seconds, greatly improving production efficiency. Compared with traditional thermal curing methods, the UV curing technology can reduce energy consumption. Low volatile organic compound (VOC) emissions, and at the same time has high hardness, wear resistance and chemical stability.
[0040] Reference Figures 2 to 4, the three-dimensional linear motion module 101 includes an X-axis motion module 1012, a Z-axis motion module 1011, a first Y-axis motion module 1013, and a second Y-axis motion module 1014. The X-axis motion module 1012 is disposed on the Z-axis motion module 1011. A connecting plate 1015 slidably connected to the X-axis motion module 1012 is further provided on the X-axis motion module 1012. The first Y-axis motion module 1013 and the second Y-axis motion module 1014 are disposed on the connecting plate 1015. The picking and placing mechanism 200 is disposed on the first Y-axis motion module 1013, and the glue brushing mechanism 400 is disposed on the second Y-axis motion module 1014.
[0041] The three-dimensional linear motion module 101 is a device or system for performing linear movement in a three-dimensional space. Such a module usually consists of guide rails, sliders, transmission devices, motors, etc., and can perform precise linear movement along several axial directions of X, Y, and Z. In this embodiment, an X-axis motion module 1012 and a Z-axis motion module 1011 are provided on the three-dimensional linear motion module 101. The Z-axis motion module 1011 is disposed on the support frame 100, and the X-axis motion module 1012 is disposed on the Z-axis motion module 1011. A first Y-axis motion module 1013 and a second Y-axis motion module 1014 are provided on the Y-axis motion module, and the first Y-axis motion module 1013 and the second Y-axis motion module 1014 are respectively slidably connected to the X-axis motion module 1012 through the connecting plate 1015.
[0042] Disposing the picking and placing mechanism 200 and the glue brushing mechanism 400 on the first Y-axis motion module 1013 and the second Y-axis motion module 1014 respectively helps to separate the operation steps of the picking and placing mechanism 200 and the glue brushing mechanism 400, and improves the convenience during the operation of the picking and placing mechanism 200 and the glue brushing mechanism 400. The operator can independently control the functions of the picking and placing mechanism 200 and the glue brushing mechanism 400 without interference from each other. This can avoid affecting the stability of the function of one of the picking and placing mechanism 200 and the glue brushing mechanism 400 due to the movement of the other, thereby ensuring the accuracy and stability of the operation.
[0043] Specifically, installing the picking and placing mechanism 200 on the first Y-axis motion module 1013 and installing the glue brushing mechanism 400 on the second Y-axis motion module 1014 helps the operator to maintain the glue brushing mechanism 400 and the picking and placing mechanism 200, and can avoid affecting the other when repairing or replacing the glue brushing mechanism 400 and the second Y-axis motion module 1014, or the picking and placing mechanism 200 and the first Y-axis motion module 1013. At the same time, it can help to optimize the operator's observation of the glue brushing equipment and avoid interfering with the user's line of sight.
[0044] Reference Figure 2 and Figure 3, the camera assembly 201 includes an identification camera 2011 and an observation camera 2012. A first mounting bracket 203 that is slidably connected to the first Y-axis motion module 1013 is provided on the first Y-axis motion module 1013, and the identification camera 2011 and the observation camera 2012 are mounted on the first mounting bracket 203.
[0045] The camera assembly 201 includes an identification camera 2011 and an observation camera 2012. The identification camera 2011 is used to identify materials so that the gripper assembly 202 can accurately pick up the required materials. Since the size of the materials is small, the observation camera 2012 is required to perform high-definition magnification on the materials for the convenience of the operator's judgment and observation. The cooperation of the identification camera 2011 and the observation camera 2012 enables the picking and placing mechanism 200 to have a dual visual monitoring and positioning function, enabling the picking and placing mechanism 200 to pick up the required materials more accurately. This can make the operation accuracy of the gluing device 1000 better, be able to pick up the required materials more accurately, and improve the operation precision and efficiency.
[0046] Specifically, the identification camera 2011 and the observation camera 2012 are installed on the first mounting bracket 203. The first mounting bracket 203 can slide relative to the first Y-axis motion module 1013, enabling both the identification camera 2011 and the observation camera 2012 to move in several vertical directions through the three-dimensional linear motion module 101. This design can increase the flexibility of the picking and placing mechanism 200. The identification camera 2011 and the observation camera 2012 can be automatically adjusted to the required positions as needed to observe and identify materials of different sizes or shapes, thereby improving the applicability and versatility of the gluing device 1000.
[0047] On the other hand, the first mounting bracket 203 is slidably connected to the first Y-axis motion module 1013, which can improve the stability of the picking and placing mechanism 200. This helps to reduce the vibration or shaking of the picking and placing mechanism 200 during operation and ensure the accuracy and stability of the picking process.
[0048] Reference Figure 3 , the gripper assembly 202 is provided on the first mounting bracket 203. The gripper assembly 202 includes a connecting block 2023, a first rotation module 2022, and a first gripper cylinder 2021. The connecting block 2023 is mounted on the first mounting bracket 203, and the first gripper cylinder 2021 is rotatably connected to the connecting block 2023 through the first rotation module 2022.
[0049] The first jaw cylinder 2021 is connected to the first mounting bracket 203 through a connecting block 2023, so that the first jaw cylinder 2021 can obtain a large range of movement capabilities through the drive of the three-dimensional linear motion module 101. And the first jaw cylinder 2021 is rotatably connected to the connecting block 2023 through a first rotation module 2022, further increasing the mobility of the first jaw cylinder 2021. One end of the first jaw cylinder 2021 facing away from the first mounting bracket 203 has two movable fingers, and the fingers can move relative to each other through driving, so as to realize the actions of clamping and releasing. The fingers can provide a more stable clamping force during the process of clamping the material. The first jaw cylinder 2021 ensures that the material will not slide or move during the clamping process, improving the stability and reliability of the clamping of the jaw assembly 202.
[0050] Specifically, the first jaw cylinder 2021 is rotatably connected to the first mounting bracket 203 through the first rotation module 2022, which can increase the flexibility of the jaw assembly 202. The jaw assembly 202 can rotate on the first mounting bracket 203, so as to adapt to materials of different shapes or sizes, improving the applicability and versatility of the glue brushing device 1000.
[0051] Reference Figure 2 、 Figure 3 Figure 10 and Figure 11 As shown in [references], a second mounting bracket 402 slidably connected to the second Y-axis motion module 1014 is provided on the second Y-axis motion module 1014. A number of third Y-axis motion modules 403 are provided on the second mounting bracket 402. The glue brushing mechanism 400 further includes a pressure rod assembly 404. The pressure rod assembly 404 and the glue brush 401 are respectively driven by the third Y-axis motion module 403 to be able to move in the vertical direction. The pressure rod assembly 404 includes a rod body 4041, an elastic member 4042, a connecting frame 4044, and a connecting member 4047 sleeved on one side of the rod body 4041. A first pulley 4045 is provided on the connecting member 4047. A chute 40441 is provided on the connecting frame 4044. The first pulley 4045 is arranged in the chute 40441. A number of second pulleys 4046 slidably abutted against the rod body 4041 are further provided on the connecting frame 4044. A magnetic member 4043 is provided on the connecting frame 4044. One end of the elastic member 4042 is arranged on the connecting member 4047, and the other end is connected to the connecting frame 4044.
[0052] A second Y-axis motion module 1014 is connected to a second mounting bracket 402 that moves relative to it. A number of third Y-axis motion modules 403 are provided on the second mounting bracket 402. The pressing rod assembly 404 and the glue brush 401 in the glue brushing mechanism 400 are respectively driven by the third Y-axis motion modules 403 to move. Therefore, the pressing rod assembly 404 and the glue brush 401 can move vertically relative to the second mounting bracket 402 respectively, so as to ensure that the movements among the three do not interfere with and affect each other. At the same time, the flexibility and accuracy of the glue brushing mechanism 400 are further improved. It can ensure that during the operation of the glue brushing mechanism 400, the movement steps between the glue brush 401 and the pressing rod assembly 404 are separated, further improving the flexibility and mobility of each component.
[0053] The above design method can ensure the precision and accuracy during the glue brushing process and improve the production quality. The glue brushing mechanism 400 can accurately brush glue on the material and press and position the tops of multiple materials, which can improve the accuracy of the glue brushing mechanism 400 during the glue brushing process, reduce the rejection rate, and improve the production efficiency and output.
[0054] Specifically, the glue brushing mechanism 400 can accurately press the tops of multiple materials placed on the support base 301 through the pressing rod assembly 404. Therefore, during the subsequent glue brushing process of the glue brush 401, it can ensure the alignment and tight fit between multiple materials, reduce the rejection rate, and improve the production efficiency and output.
[0055] During the actual use process, first, the pressing rod assembly 404 positions and levels multiple materials above in the vertical direction, and then moves the glue brush 401 to evenly brush glue on the surface of the positioned and pressed materials, so that the glue is evenly coated on the surface of the materials to keep the connection between the materials stable.
[0056] Specifically, the pressing rod assembly 404 includes a rod body 4041, an elastic member 4042, a connecting frame 4044, and a connecting member 4047 sleeved on one side of the rod body 4041. A first pulley 4045 is provided on the connecting member 4047, and the first pulley 4045 is slidably connected to a chute 40441 formed on the connecting frame 4044. A second pulley 4046 is further provided on the connecting frame 4044, and the second pulley 4046 is in sliding abutment with the rod body 4041. In this way, when the rod body 4041 presses and aligns the top of the material in the vertical direction, it can avoid damage or influence on the material caused by excessive pressure, and can enable the rod body 4041 to slide relative to the connecting frame 4044 when pressing down. The first pulley 4045 and the second pulley 4046 can ensure that the sliding process of the rod body 4041 is smooth. A magnetic member 4043 is provided on the connecting frame 4044 corresponding to the rod body 4041, and the magnetic member 4043 can further enhance the stability of the rod body 4041 during the downward pressing process on the material. One end of the elastic member 4042 is connected to the connecting member 4047, and the other end is connected to the connecting frame 4044. The elastic member 4042 is used to connect the rod body 4041 and the connecting frame 4044, so that after the rod body 4041 slides, the elastic force of the elastic member 4042 can pull the rod body 4041, causing the rod body 4041 to slide relative to the connecting frame 4044 to the initial position. The above setting method can increase the stability of the glue brushing mechanism 400. It can reduce the shaking or vibration of the glue brushing mechanism 400 during the pressing and glue brushing processes, and ensure the stability and uniformity of the glue brushing process.
[0057] Reference Figure 7 , the glue brushing device 1000 further includes a cleaning mechanism 600. The cleaning mechanism 600 includes two first rotating motors 601. A cleaning belt 602 is provided on the first rotating motor 601. A limiting clip assembly 603 is provided at the bottom of the cleaning belt 602. The limiting clip assembly 603 includes a second jaw cylinder 6032 and a protective pad 6031. The protective pad 6031 is provided on the fingers of the second jaw cylinder 6032. Two cleaning belts 602 are provided between the two fingers of the second jaw cylinder 6032.
[0058] The two oppositely arranged cleaning belts 602 can rotate relative to each other after being driven by the first rotating motor 601 to clean the glue brush 401. The glue brush 401 after glue brushing is placed in the limiting clip assembly 603, and the second jaw cylinder 6032 positions and limits the glue brush 401 to prevent the glue brush 401 from shifting and shaking during the cleaning process. Then, the cleaning bag driven by the rotating motor cleans the glue brush 401 limited by the second jaw cylinder 6032, removing the residual glue on the glue brush 401. Through the above method, the residual glue or dirt can be effectively removed, the cleanliness of the glue brushing device 1000 can be maintained, and the curing of the residual glue on the glue brush 401 can be avoided, which affects the normal use of the glue brush 401.
[0059] During actual use, before the glue brushing device 1000 is started, the staff manually move the soft cleaning belt 602 to adjust its position between the two fingers of the second jaw cylinder 6032 of the limit clip assembly 603. Then, the second jaw cylinder 6032 is opened to accommodate the glue brush 401 between the two cleaning belts 602. After that, the two angles move relatively and tighten to fix and limit the glue brush 401. Then, the first rotating motor 601 drives the cleaning belt 602 to start moving, and the glue brush 401 limited in the second jaw cylinder 6032 is cleaned. The cleaning belt 602 is driven by the rotating motor to carry away the residual glue on the glue brush 401, which makes the operation of the cleaning mechanism 600 more automated and convenient, and improves the work efficiency.
[0060] Specifically, a protective pad 6031 is provided on the second jaw cylinder 6032, which helps to protect the cleaning belt 602 and the glue brush 401 from damage. The protective pad 6031 can reduce wear and friction, extend the service life of the cleaning mechanism 600 and the glue brush 401, and improve the reliability and stability of the glue brushing device 1000.
[0061] Reference Figure 6 , the glue brushing equipment further includes a glue scraping mechanism 700. The glue scraping mechanism 700 includes a turntable 701 driven by a second rotating motor 702. An annular glue storage groove 7011 is provided on the turntable 701. The glue brush 401 dips into the glue in the annular glue storage groove 7011. The glue scraping mechanism 700 further includes a scraper 703. The end of the scraper 703 is correspondingly arranged with the annular glue storage groove 7011 to make the liquid level of the glue in the annular glue storage groove 7011 horizontal. The glue scraping mechanism 700 further includes a baffle 705 driven by a first driving member 704. The baffle 705 can approach or move away from the turntable 701 to block the light of the glue in the annular glue storage groove 7011 or avoid the glue brush 401.
[0062] An annular glue storage groove 7011 is provided on the turntable 701, and glue for glue brushing is stored in the annular glue storage groove 7011. The glue scraping device further includes a scraper 703. The end of the scraper 703 is correspondingly arranged with the annular glue storage groove 7011 and can scrape the liquid level of the glue in the annular glue storage groove 7011 flat when the turntable 701 rotates, so as to ensure that the glue in the annular glue storage groove 7011 remains uniform, so that the glue brush 401 can dip an equal amount of glue each time it dips into the annular glue storage groove 7011, avoiding uneven and unstable glue sticking of the glue brush 401.
[0063] Specifically, the scraper 703 is fixed relative to the support frame 100. Therefore, the rotating motion provided by the turntable 701 driven by the second rotating motor 702 enables the scraper 703 to scrape the liquid level of the glue in the annular glue storage groove 7011 of the turntable 701 flat, ensuring that the glue remains horizontal and uniform in the annular glue storage groove 7011.
[0064] Specifically, the glue scraping device further includes a shielding plate 705 driven by a first driving member 704. When the glue brush 401 is not used to dip glue in the annular glue storage tank 7011, the first driving member 704 drives the shielding plate 705 to shield the annular glue storage tank 7011, for shading and protecting the glue in the annular glue storage tank 7011 of the turntable 701, to avoid the glue in the annular glue storage tank 7011 from curing when exposed to light, resulting in waste of resources.
[0065] Reference Figure 4 and Figure 5 , the pressing module 303 includes a second driving member 302 arranged oppositely, and a pressing rod 3031 which can also be connected to the second driving member 302. The second driving member 302 is arranged on the support base 301. The rotating module 304 includes a second rotating module 305 and a third driving member 306 arranged oppositely. The second rotating module 305 is connected with a rotating assembly 3041, and the third driving member 306 is connected with an elastic abutting assembly 3042. The ends of the rotating assembly 3041 and the elastic abutting assembly 3042 are inclined surfaces, and the end of the pressing rod 3031 is a flat surface. The second rotating module 305 drives the rotating assembly 3041 to rotate. A first air cavity is arranged in the rotating assembly 3041 to adsorb the material and rotate it.
[0066] The pressing rod 3031 in the pressing module 303 is driven by the second driving member 302 and can press and fit and position the opposite sides of the material on the support base 301 in the same direction, so as to provide a uniform pressure distribution during the positioning process. The flat surface of the pressing rod 3031 is used to correspond to the side surface of the material and press and position the parallel side surfaces. The rotating module 304 includes a rotating assembly 3041 and an elastic abutting assembly 3042. The rotating assembly 3041 and the elastic abutting assembly 3042 are respectively arranged on the opposite sides of the support base 301 and can elastically abut one side surface of the material. At the same time, after brushing glue and curing, the material can be adsorbed through the first air cavity arranged in the rotating assembly 3041 and driven to rotate. The ends of the rotating assembly 3041 and the elastic abutting assembly 3042 are inclined surfaces respectively, for pressing and positioning the two inclined surfaces of the material in the horizontal direction. The settings of the pressing rod 3031, the rotating assembly 3041 and the elastic abutting assembly 3042 can enable them to clamp the material in multiple directions, thereby ensuring the stability of the material during the positioning and fitting process, making the leveling and close-fitting effects between the materials better, and avoiding the phenomenon of unevenness among multiple materials.
[0067] Specifically, the rotating component 3041 rotates driven by the second rotating module 305. A first air chamber is provided inside the rotating component 3041, which can use air pressure to adsorb materials and rotate. During actual use, since it is necessary to brush glue on multiple planes of the compacted materials, it is necessary to rotate the direction of the materials on the support base 301. Therefore, it is necessary to adsorb the materials through the first air chamber of the rotating component 3041 and drive the materials to rotate, so as to adjust the position and angle of the materials, thus facilitating the glue brushing of different planes of the materials by the glue brush 401.
[0068] During actual use, the pressure rod assembly 404, the rotating module 304, and the compacting module 303 compact and position multiple materials, then slightly loosen them, and then perform a glue brushing. After the glue is cured by the UV lamp 501, the rotating component 3041 drives the materials to rotate, and then the pressure rod assembly 404, the rotating module 304, and the compacting module 303 compact and position the materials again, and then perform a glue brushing again to ensure that during the glue brushing process, multiple materials can be kept flush and close in all directions.
[0069] Reference Figure 8 , the glue brushing equipment further includes a backlight tray 800. A plurality of first accommodating grooves 801 are provided on the backlight tray 800 for accommodating materials, and the picking and placing mechanism 200 picks up the materials from the first accommodating grooves 801.
[0070] The first accommodating grooves 801 provided on the backlight tray 800 can be used to accommodate materials, facilitating the clamping of the required materials by the clamping jaw assembly 202 in the first accommodating grooves 801. During actual use, the first accommodating grooves 801 can ensure the orderly and stable supply of materials to the picking and placing mechanism 200, which helps to improve production efficiency.
[0071] It should be noted that different areas are provided on the first accommodating grooves 801 to distinguish and place materials of different sizes and models, facilitating the quick judgment and clamping of the required materials by the clamping jaw assembly 202, facilitating the operator to pick up materials and use them, and reducing confusion and errors.
[0072] Specifically, the backlight tray 800 is provided with a backlight, which can facilitate the camera assembly 201 to clearly and accurately observe and identify the required materials, and facilitate the clamping of the clamping jaw assembly 202.
[0073] Reference Figure 2 and Figure 9, the picking and placing mechanism 200 further includes a suction rod 204. The suction rod 204 is provided on the first mounting bracket 203 and can move relative to the first mounting bracket 203 in the vertical direction. A second air chamber is provided inside the suction rod 204. The glue brushing device 1000 further includes a blanking tray 900. A plurality of second accommodating grooves 901 are provided on the blanking tray 900. The suction rod 204 can adsorb the material on the support seat and move it to be placed in the second accommodating groove 901.
[0074] The second accommodating grooves 901 are provided on the blanking tray 900, which can help regularize the materials after glue brushing. The second accommodating grooves 901 can orderly accommodate the materials, facilitating subsequent material picking and use, reducing confusion and misalignment, and helping to improve production efficiency. The suction rod 204 is provided on the first mounting bracket 203. The suction rod 204 can move relative to the first mounting bracket 203 in the vertical direction, so that the suction rod 204 can expand the movement range and can move to the material on the support seat 301. The suction rod 204 can adsorb the material through the second air chamber and move the material from the support seat 301 to the second accommodating groove 901.
[0075] Specifically, the design of the second accommodating grooves 901 on the blanking tray 900 helps to optimize the blanking process. It enables the materials to be arranged orderly and neatly in the blanking tray 900, and the operator can pick the materials more quickly and perform the blanking operation, improving production efficiency.
[0076] Specifically, moving the material on the support seat 301 to the second accommodating groove 901 by the adsorption of the suction rod 204 can ensure the minimum impact on the materials that have been positioned and brushed with glue, and avoid, for example, the displacement and protrusion between multiple materials caused by the clamping jaw assembly 202 during the clamping process.
[0077] It should be understood that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. For those skilled in the art, the technical solutions recorded in the above embodiments can be modified, or some of the technical features can be equivalently replaced; and all such modifications and replacements should fall within the protection scope of the appended claims of the present invention.
Claims
1. A glue brushing device, characterized in that: include: A support frame, on which a three-dimensional linear motion module is arranged; A pick-and-place mechanism, which is arranged on the three-dimensional linear motion module, and the pick-and-place mechanism includes a camera assembly and a clamping claw assembly, and the clamping claw assembly is used to clamp materials; The positioning mechanism comprises a support seat, a pressing module and a rotating module. The material is placed on the support seat. The pressing module and the rotating module are respectively arranged on opposite sides of the support seat. The pressing module is used to press and position the material, and the rotating module is used to rotate the material. A glue brushing mechanism, which is arranged on the three-dimensional linear motion module, and the glue brushing mechanism includes a glue brush, and the glue brush is used to brush glue on the material that is pressed and positioned on the support seat after being dipped in glue; A UV module is arranged adjacent to the positioning mechanism. The UV module includes a UV lamp arranged on at least one side of the support seat. The UV lamp is arranged toward the support seat and is used for curing glue.
2. The glue brushing equipment according to claim 1, characterized in that: The three-dimensional linear motion module includes an X-axis motion module, a Z-axis motion module, a first Y-axis motion module and a second Y-axis motion module. The X-axis motion module is arranged on the Z-axis motion module. The X-axis motion module is also provided with a connecting plate slidably connected to the X-axis motion module. The first Y-axis motion module and the second Y-axis motion module are arranged on the connecting plate. The pick-and-place mechanism is arranged on the first Y-axis motion module, and the glue brushing mechanism is arranged on the second Y-axis motion module.
3. The glue brushing equipment according to claim 2, characterized in that: The camera assembly includes a recognition camera and an observation camera. The first Y-axis motion module is provided with a first mounting frame slidably connected to the first Y-axis motion module. The recognition camera and the observation camera are installed on the first mounting frame.
4. The glue brushing equipment according to claim 3, characterized in that: The clamping jaw assembly is arranged on the first mounting frame, and the clamping jaw assembly includes a connecting block, a first rotating module and a first clamping jaw cylinder. The connecting block is installed on the first mounting frame, and the first clamping jaw cylinder is rotatably connected to the connecting block through the first rotating module.
5. The glue brushing equipment according to claim 2, characterized in that: The second Y-axis motion module is provided with a second mounting frame slidably connected to the second Y-axis motion module, the second mounting frame is provided with a plurality of third Y-axis motion modules, the glue brushing mechanism also includes a pressure rod assembly, the pressure rod assembly and the glue brush are respectively driven by the third Y-axis motion module so as to be able to move in the vertical direction, the pressure rod assembly includes a rod body, an elastic member, a connecting frame and a connecting member sleeved on one side of the rod body, the connecting member is provided with a first pulley, the connecting frame is provided with a slide groove, the first pulley is arranged in the slide groove, the connecting frame is also provided with a plurality of second pulleys slidably abutted against the rod body, the connecting frame is provided with a magnetic suction member, one end of the elastic member is provided on the connecting member, and the other end is connected to the connecting frame.
6. The glue brushing equipment according to claim 1, characterized in that: The glue brushing equipment also includes a cleaning mechanism, which includes two first rotating motors, a cleaning belt is arranged on the first rotating motor, a limiting clamp assembly is arranged at the bottom of the cleaning belt, the limiting clamp assembly includes a second clamping cylinder and a protective pad, the protective pad is arranged on the clamping fingers of the second clamping cylinder, and the two cleaning belts are arranged between the two clamping fingers of the second clamping cylinder.
7. The glue brushing equipment according to claim 1, characterized in that: The glue brushing equipment also includes a glue scraping mechanism, which includes a turntable driven by a second rotating motor, the turntable is provided with an annular glue storage tank, the glue brush dips glue in the annular glue storage tank, the glue scraping mechanism also includes a scraper, the end of the scraper is arranged corresponding to the annular glue storage tank to make the glue liquid level in the annular glue storage tank horizontal, the glue scraping mechanism also includes a baffle driven by a first driving member, the baffle can approach or move away from the turntable to shield the glue in the annular glue storage tank or avoid the glue brush.
8. The glue brushing equipment according to claim 1, characterized in that: The clamping module includes a second driving member arranged opposite to each other, and a clamping rod connected to the second driving member, the second driving member is arranged on a supporting seat, the rotating module includes a second rotating module and a third driving member arranged opposite to each other, the rotating module is connected to a rotating component, the third driving member is connected to an elastic supporting component, the ends of the rotating component and the elastic supporting component are inclined surfaces, the end of the clamping rod is a plane, the second rotating module drives the rotating component to rotate, and a first air cavity is provided in the rotating component to rotate for adsorbing materials.
9. The glue brushing equipment according to claim 1, characterized in that: The glue brushing equipment also includes a backlight material tray, on which a plurality of first accommodating grooves are provided for accommodating materials, and the picking and placing mechanism clamps materials from the first accommodating grooves.
10. The glue brushing equipment according to claim 1, characterized in that: The picking and placing mechanism also includes an adsorption rod, which is arranged on the first mounting frame and can move in the vertical direction relative to the first mounting frame. A second air cavity is arranged in the adsorption rod. The glue brushing equipment also includes a feed tray, which is provided with a plurality of second receiving grooves. The adsorption rod can adsorb the material on the support seat and move it to the second receiving groove.