Automatic cleaning device for roller system of continuous annealing unit
By designing an automatic cleaning device for roll-type rolling system of the connecting unit including push bracket, drive assembly, scraper, counterweight structure and purge assembly, the problems of printing and roller printing caused by foreign matter adhesion are solved, and effective cleaning of the roller shaft surface and product quality are achieved.
Patent Information
- Application Number
- CN202421688877.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-17
AI Technical Summary
During the production process of the continuous annealing unit, due to foreign matter adhering to the roller surface, defects such as printing and roller printing on the steel surface are difficult to effectively remove these foreign matters.
An automatic cleaning device for roller system of a continuous withdrawal unit is designed. By setting up a push bracket, drive assembly, scraper, counterweight structure and purge assembly, the foreign matter scraping and blowing off of the roller shaft surface can be realized.
It effectively avoids defects such as irritation and roller printing on the surface of the strip, and ensures product quality during the production process.
Smart Images
Figure CN222931362U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of annealing machine roll shaft cleaning, in particular to an automatic cleaning device for roll systems of a continuous annealing unit. Background Art
[0002] During the normal production process of a continuous annealing unit, the strip steel always remains in contact with the surfaces of the guide rolls and tension rolls. Due to the influence of the on-site working environment, residues on the strip steel surface, etc., foreign objects may adhere to the roll surfaces at any time. At the same time, affected by the contact tension between the strip steel and the roll surfaces, after the foreign objects adhere to the roll surfaces, they will be continuously compacted and cannot spontaneously fall off from the roll surfaces, resulting in defects such as dents and roll marks on the strip steel surface. Therefore, an automatic cleaning device for roll systems of a continuous annealing unit is provided herein. Content of the Utility Model
[0003] Aiming at the deficiencies of the prior art, the utility model provides an automatic cleaning device for roll systems of a continuous annealing unit. By the combined use of a pushing support, a driving component, a scraper, a counterweight structure, and a purging component, foreign objects on the surface of the roll shaft can be scraped off, and the scraped foreign objects can be blown away from the operation range of the unit in a timely manner, effectively avoiding defects such as dents and roll marks on the strip steel surface, and overcoming the deficiencies of the prior art.
[0004] In order to achieve the above object, the utility model adopts the following technical solutions:
[0005] An automatic cleaning device for roll systems of a continuous annealing unit, comprising a frame and a roll shaft installed on the frame. A support frame is fixed on the frame. A pushing support is installed on the support frame. A driving component is installed on the pushing support. A scraper and a counterweight structure are installed on the driving component. A purging component is installed at one end of the pushing support;
[0006] An arc-shaped notch adapted to the surface of the roll shaft is provided at the cutting edge of the scraper.
[0007] Through the above solution, by the combined use of a pushing support, a driving component, a scraper, a counterweight structure, and a purging component, foreign objects on the surface of the roll shaft can be scraped off, and the scraped foreign objects can be blown away from the operation range of the unit in a timely manner, effectively avoiding defects such as dents and roll marks on the strip steel surface.
[0008] Preferably, the support frame includes two vertical rods fixed on both sides of the frame. A cross beam is connected to the tops of the two vertical rods. Strip-shaped holes are provided at the bottoms of the two vertical rods.
[0009] Preferably, the pushing support includes two electric push rods symmetrically fixed on the lower end surface of the cross beam. A U-shaped plate is connected to the bottom ends of the two electric push rods.
[0010] Preferably, the driving assembly includes a threaded rod rotatably mounted between the vertical sections on both sides of the U-shaped plate through bearings. One end of the U-shaped plate is provided with a servo motor, and the output end of the servo motor is drivingly connected to one end of the threaded rod. A T-shaped moving seat is screwed onto the threaded rod, and the upper end of the vertical section of the T-shaped moving seat is in sliding contact with the lower end surface of the horizontal section of the U-shaped plate.
[0011] Preferably, both ends of the horizontal section of the T-shaped moving seat are connected to the tool holder of the scraper through bolts.
[0012] Preferably, the counterweight structure includes support pins welded to both ends of the horizontal section of the T-shaped moving seat, and counterweight blocks are sleeved on both support pins.
[0013] Preferably, the purging assembly includes a purging nozzle fixed to the inner side of the vertical section at one end of the U-shaped plate. An electromagnetic valve is fixed to the upper end surface of the U-shaped plate. One end of the electromagnetic valve is connected to the purging nozzle through a first hose, and the other end of the electromagnetic valve is connected to a second hose. One end of the second hose is externally connected to the air outlet end of an air compressor.
[0014] Preferably, sliding rods are fixed to the lower ends of the vertical sections on both sides of the U-shaped plate, and fixed rods are fixed in two strip-shaped holes. One ends of the two sliding rods are respectively slidably sleeved on the two fixed rods.
[0015] The beneficial effects of the present utility model are as follows:
[0016] By the combined use of the pushing bracket, the driving assembly, the scraper, the counterweight structure and the purging assembly, foreign matters on the surface of the roller shaft can be scraped off, and the scraped foreign matters can be blown away from the operation range of the unit in time, effectively avoiding defects such as dents and roller marks on the surface of the strip steel. Description of the Drawings
[0017] Figure 1 is a first perspective three-dimensional structural schematic diagram of an automatic cleaning device for a roll system of a continuous annealing unit proposed by the present utility model.
[0018] Figure 2 is a second perspective three-dimensional structural schematic diagram of an automatic cleaning device for a roll system of a continuous annealing unit proposed by the present utility model.
[0019] Figure 3 is an enlarged structural schematic diagram of part A in an automatic cleaning device for a roll system of a continuous annealing unit proposed by the present utility model Figure 1 in the present utility model.
[0020] Figure 4 is an enlarged structural schematic diagram of part B in an automatic cleaning device for a roll system of a continuous annealing unit proposed by the present utility model Figure 2 in the present utility model.
[0021] Figure 5Schematic diagram of an automatic cleaning device for the roll system of a continuous annealing unit proposed by the present utility model Figure 2 Enlarged structural schematic diagram at position C in
[0022] In the figure: 1, frame; 2, scraper; 3, U-shaped plate; 4, roll shaft; 5, vertical rod; 6, electric push rod; 7, cross beam; 8, threaded rod; 9, purging nozzle; 10, second hose; 11, solenoid valve; 12, first hose; 13, servo motor; 14, support pin; 15, counterweight; 16, T-shaped moving seat; 17, sliding rod; 18, fixed rod; 19, strip hole. Specific implementation mode
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0024] Embodiment 1, referring to Figures 1-5 , an automatic cleaning device for the roll system of a continuous annealing unit, including a frame 1 and a roll shaft 4 installed on the frame 1. A support frame is fixed on the frame 1, a pushing support is installed on the support frame, a driving component is installed on the pushing support, a scraper 2 and a counterweight structure are installed on the driving component, and a purging component is installed at one end of the pushing support;
[0025] An arc-shaped notch adapted to the surface of the roll shaft 4 is provided at the cutting edge of the scraper 2;
[0026] The support frame includes two vertical rods 5 fixed on both sides of the frame 1. The tops of the two vertical rods 5 are connected by a cross beam 7, and strip holes 19 are provided at the bottoms of the two vertical rods 5;
[0027] The pushing support includes two electric push rods 6 symmetrically fixed on the lower end surface of the cross beam 7. The bottom ends of the two electric push rods 6 are connected with a U-shaped plate 3;
[0028] The driving component includes a threaded rod 8 rotatably installed between the vertical sections on both sides of the U-shaped plate 3 through bearings. A servo motor 13 is installed at one end of the U-shaped plate 3. The output end of the servo motor 13 is in transmission connection with one end of the threaded rod 8. A T-shaped moving seat 16 is screwed on the threaded rod 8. The upper end of the vertical section of the T-shaped moving seat 16 is in sliding contact with the lower end surface of the horizontal section of the U-shaped plate 3. The two ends of the horizontal section of the T-shaped moving seat 16 are connected to the tool holder of the scraper 2 by bolts;
[0029] The counterweight structure includes support pins 14 welded to both ends of the horizontal section of the T-shaped moving seat 16, and counterweights 15 are sleeved on both support pins 14;
[0030] The purging assembly includes a purging nozzle 9 fixed inside the vertical section at one end of the U-shaped plate 3. An electromagnetic valve 11 is fixed on the upper end face of the U-shaped plate 3. A first hose 12 is connected between one end of the electromagnetic valve 11 and the purging nozzle 9. The other end of the electromagnetic valve 11 is connected to a second hose 10, and one end of the second hose 10 is externally connected to the air outlet end of an air compressor.
[0031] Sliding rods 17 are fixed to the lower ends of the two vertical sections on both sides of the U-shaped plate 3. Fixed rods 18 are fixed in the two strip-shaped holes 19. One end of each of the two sliding rods 17 is slidably sleeved on one of the two fixed rods 18 to increase the stability of the U-shaped plate 3 and prevent the U-shaped plate 3 from shaking.
[0032] Working principle: Use two electric push rods 6 to push the U-shaped plate 3 downward, and then push the scraper 2 downward so that the arc-shaped notch of the scraper 2 is stuck on the surface of the roller 4. Use the servo motor 13 to drive the threaded rod 8 to rotate, and then the threaded rod 8 drives the T-shaped moving seat 16 to drive the scraper 2 to move back and forth on the surface of the roller 4. With the rotation of the roller 4 itself, the scraper 2 can scrape off foreign objects on the surface of the roller 4. During the cleaning stage, regularly open the electromagnetic valve 11 so that the compressed air from the air compressor blows out from the purging nozzle 9, which is convenient for timely blowing the scraped foreign objects out of the unit operation range, effectively avoiding defects such as dents and roller marks on the surface of the strip steel. As the scraper 2 is used, the cutting edge will wear. Counterweight blocks 15 can be sleeved on the two support pins 14 to ensure that the cutting edge of the scraper 2 is in stable contact with the surface of the roller 4, so that the scraper 2 is evenly stressed to ensure that the foreign objects on the surface of the roller 4 are scraped off cleanly.
[0033] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.
Claims
1. An automatic cleaning device for rollers of a continuous annealing unit, comprising a frame (1) and a roller shaft (4) mounted on the frame (1), characterized in that: A support frame is fixed on the frame (1), a push bracket is mounted on the support frame, a drive assembly is mounted on the push bracket, a scraper (2) and a counterweight structure are mounted on the drive assembly, and a purge assembly is mounted on one end of the push bracket; The blade edge of the scraper (2) is provided with an arc-shaped notch adapted to the surface of the roller shaft (4).
2. The automatic cleaning device for rollers of a continuous annealing unit according to claim 1 is characterized in that: The support frame comprises two vertical poles (5) fixed on both sides of the frame (1), the top ends of the two vertical poles (5) are connected to a crossbeam (7), and the bottom ends of the two vertical poles (5) are provided with strip-shaped holes (19).
3. The automatic cleaning device for rollers of a continuous annealing unit according to claim 1 is characterized in that: The pushing bracket comprises two electric push rods (6) symmetrically fixed on the lower end surface of the crossbeam (7), and the bottom ends of the two electric push rods (6) are connected to a U-shaped plate (3).
4. The automatic cleaning device for rollers of a continuous annealing unit according to claim 3 is characterized in that: The driving assembly comprises a threaded rod (8) rotatably mounted between vertical sections on both sides of the U-shaped plate (3) via a bearing, a servo motor (13) being mounted at one end of the U-shaped plate (3), an output end of the servo motor (13) being transmission-connected to one end of the threaded rod (8), a T-shaped moving seat (16) being screwed onto the threaded rod (8), and an upper end of the vertical section of the T-shaped moving seat (16) being in sliding contact with a lower end surface of the horizontal section of the U-shaped plate (3).
5. The automatic cleaning device for rollers of a continuous annealing unit according to claim 4 is characterized in that: Both ends of the horizontal section of the T-shaped movable seat (16) are connected to the blade seat of the scraper (2) via bolts.
6. The automatic cleaning device for rollers of a continuous annealing unit according to claim 5 is characterized in that: The counterweight structure comprises support pins (14) welded to both ends of the horizontal section of the T-shaped movable seat (16), and counterweight blocks (15) are sleeved on the two support pins (14).
7. The automatic cleaning device for rollers of a continuous annealing unit according to claim 3 is characterized in that: The purge assembly comprises a purge nozzle (9) fixed to the inner side of a vertical section at one end of a U-shaped plate (3); a solenoid valve (11) is fixed to the upper end surface of the U-shaped plate (3); a first hose (12) is connected between one end of the solenoid valve (11) and the purge nozzle (9); the other end of the solenoid valve (11) is connected to a second hose (10); one end of the second hose (10) is externally connected to an air outlet of an air compressor.
8. The automatic cleaning device for rollers of a continuous annealing unit according to claim 3 is characterized in that: Sliding rods (17) are fixed to the lower ends of the vertical sections on both sides of the U-shaped plate (3), and fixing rods (18) are fixed in the two strip holes (19). One end of the two sliding rods (17) is slidably sleeved on the two fixing rods (18) respectively.