Automatic die forging line forming device for shaft forgings

Abstract

The utility model discloses an automatic die forging line forming device for shaft forgings, which belongs to the technical field of shaft part forging, and is characterized in that lower dies are arranged on two sides of the upper part of a base in a sliding manner, and first adjusting pieces are respectively arranged on two sides of the base, so that the distance between the two lower dies can be changed under the action of the first adjusting pieces; the size of the cavity is further adjusted, adaptive forging of shaft parts of different sizes is achieved, and the size of the cavity can be flexibly adjusted according to the size of the part needing to be forged through the design; due to the fact that the second adjusting pieces are arranged on the two sides of the upper die body respectively, the upper die body can be effectively matched with cavities of different specifications and sizes under the action of the second adjusting pieces, the upper die body can be adjusted according to actual needs, it is guaranteed that the upper die body is matched with the adjusted cavities in size, and the forging process is better completed.

Description

Technical Field

[0001] The utility model relates to the technical field of forging of shaft parts, and particularly relates to an automatic die forging line forming device for shaft forgings. Background Technique

[0002] At present, in the forging industry, shaft parts (such as automotive drive shafts, engine crankshafts, etc.) are widely used in various mechanical equipment due to their complex structures and high precision requirements. Traditional forging of shaft parts is usually carried out manually or semi-automatically. This method not only has low efficiency, but also the product quality is unstable, making it difficult to meet the needs of large-scale modern industrial production. In recent years, with the development of automation technology, more and more automated equipment has been introduced into the forging production line to improve production efficiency and product quality.

[0003] However, some existing die forging line forming devices, for example: Application No.: CN202220984649.1, Application Date: April 26, 2022 proposed a device for automatic die forging line forming of shaft forgings, belonging to the technical field of forging of shaft parts. It includes a split upper die device and a split lower die device; the split upper die device includes a first upper die, a second upper die and a third upper die. The first upper die is sequentially sleeved with the second upper die and the third upper die, and a fixed pressure ring is arranged on the outer ring of the first upper die for cooperation. The split lower die device includes a first lower die, a second lower die, a third lower die and a fourth lower die. The second lower die is arranged on the upper surface of the first lower die, the second lower die is sleeved with the third lower die, and the fourth lower die is arranged on the upper surfaces of the second lower die and the third lower die. The utility model changes the previous integral processing method, solves the mold cooling problem, improves the service life of the mold, reduces the mold cost, and meets the requirements of die forging automated production line operation.

[0004] Although the above disclosed patent can facilitate replacement and cooling of the mold, since the mold is of a fixed design, it can only be used for forging shaft parts of the same specification size and cannot flexibly meet the forging requirements of shaft parts of different specifications. This means that when shaft parts of different sizes need to be forged, the entire set of molds must be replaced, which not only increases the production cost but also affects the production efficiency. Content of the Utility Model

[0005] The purpose of the utility model is to provide an automatic die forging line forming device for shaft forgings, aiming to solve the problem that the die forging device in the prior art can only forge shaft parts of a single specification. This device can flexibly adjust the mold size according to actual needs, so as to adapt to the forging of shaft parts of different sizes and improve production efficiency and flexibility.

[0006] To solve the above technical problems, a technical solution adopted by the utility model is:

[0007] An automatic die forging line forming device for shaft forgings includes

[0008] Base

[0009] Lower die, slidably arranged on both sides of the upper part of the base, and a cavity is formed between the two lower dies;

[0010] Upper die, embedded in the cavity;

[0011] First adjusting member, threadedly arranged on both sides of the base, and one end of the first adjusting member is rotatably sleeved on the lower die, and the first adjusting member is used to adjust the distance between the two lower dies to form cavities of different specifications and sizes;

[0012] Second adjusting member, arranged on both sides of the upper die, and the second adjusting member is used to adapt to cavities of different specifications and sizes.

[0013] According to some embodiments, the first adjusting member includes:

[0014] Adjusting screw, sleeved on the base, one end of the adjusting screw extends into the lower die, and a limiting block is arranged, and the limiting block is rotatably arranged in the lower die;

[0015] Driving handle, arranged at the other end of the adjusting screw;

[0016] A limiting groove is formed on one side of the lower die, one end of the adjusting screw passes through the lower die and extends into the limiting groove, and the limiting block is connected, and the limiting block is rotatably arranged in the limiting groove.

[0017] According to some embodiments, mounting cavities are respectively formed on both sides of the upper die, the second adjusting member is arranged in the mounting cavities, and the second adjusting member includes:

[0018] Springs, arranged in multiple numbers along the height direction of the mounting cavity;

[0019] Sealing block, on one side of the spring, and one side of the sealing block is in contact with the inner side wall of the cavity.

[0020] According to some embodiments, a slide rail is formed on the upper part of the base;

[0021] Sliders are arranged at the lower part of the lower die, and the sliders are slidably embedded in the slide rail.

[0022] According to some embodiments, scale lines are respectively engraved on both sides of the base, and the scale lines are located below the slide rail.

[0023] According to some embodiments, fixed pressing rings are arranged on both sides of the upper die.

[0024] According to some embodiments, the lower die includes:

[0025] The first lower die body is slidably arranged on both sides of the upper part of the base and is rotatably connected to the first adjusting member;

[0026] The second lower die body is clamped on the upper part of the first lower die body, and the upper die is embedded between the two second lower die bodies.

[0027] Beneficial effects:

[0028] 1. By slidably arranging the lower die on both sides of the upper part of the base and respectively arranging the first adjusting members on both sides of the base, under the action of the first adjusting members, the distance between the two lower dies can be changed, thereby adjusting the size of the cavity, and realizing the adaptive forging of shaft parts of different sizes. This design enables the flexible adjustment of the cavity size according to the size of the forging parts required.

[0029] 2. By respectively arranging the second adjusting members on both sides of the upper die, under the action of the second adjusting members, different specifications of cavities can be effectively matched, which means that the upper die can also be adjusted according to actual needs to ensure matching with the adjusted cavity size, so as to better complete the forging process.

[0030] The additional aspects and advantages of the utility model will be partially given in the following description, partially will become obvious from the following description, or will be understood through the practice of the utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts do not necessarily draw according to the actual proportion.

[0032] Figure 1 It is a schematic diagram of the present utility model;

[0033] Figure 2 It is Figure 1 a schematic diagram of the base shown in

[0034] Figure 3 It is Figure 1 a schematic diagram of the first adjusting member shown in

[0035] Figure 4 It is Figure 1 a schematic diagram of the second adjusting member shown in

[0036] Figure 5 It is Figure 1 a schematic diagram of the lower die shown in

[0037] Figure 6 It isFigure 1 Schematic diagram of the upper die shown therein.

[0038] In the figure, 1 is the base, 11 is the slide rail, 12 is the scale line, 2 is the lower die, 21 is the cavity, 22 is the limit groove, 23 is the slider, 24 is the first lower die body, 25 is the second lower die body, 3 is the upper die, 31 is the installation cavity, 32 is the fixed pressing ring, 4 is the first adjusting member, 41 is the adjusting screw, 42 is the limit block, 43 is the driving handle, 5 is the second adjusting member, 51 is the spring, and 52 is the sealing block. Specific embodiments

[0039] This part will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the drawings. The function of the drawings is to supplement the description of the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present invention. However, it should not be construed as a limitation on the protection scope of the present invention.

[0040] In the description of the present invention, it should be understood that for orientation descriptions, such as up, down, front, back, left, right, etc., the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present invention.

[0041] In the description of the present invention, greater than, less than, exceeding, etc. are understood to exclude the present number, and above, below, within, etc. are understood to include the present number. If there is a description of first and second, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or the sequence relationship of the indicated technical features.

[0042] In the description of the present invention, unless otherwise clearly defined, words such as setting, installing, connecting, etc. should be understood in a broad sense. Those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.

[0043] Combined with Figures 1 to 6 As shown, the automatic die forging line forming device for shaft forgings includes a base 1, a lower die 2, an upper die 3, a first adjusting member 4, and a second adjusting member 5.

[0044] The lower die 2 is slidably arranged on both sides of the upper part of the base 1, and a cavity 21 is formed between the two lower dies 2; the upper die 3 is embedded in the cavity 21; the first adjusting member 4 is threadedly arranged on both sides of the base 1, and one end of the first adjusting member 4 is rotatably sleeved on the lower die 2. The first adjusting member 4 is used to adjust the distance between the two lower dies 2 to form cavities 21 of different specifications and sizes; the second adjusting member 5 is arranged on both sides of the upper die 3, and the second adjusting member 5 is used to adapt to cavities 21 of different specifications and sizes.

[0045] Among them, by slidably arranging the lower die 2 on both sides of the upper part of the base 1, and respectively arranging the first adjusting member 4 on both sides of the base 1, under the action of the first adjusting member 4, the distance between the two lower dies 2 can be changed, thereby adjusting the size of the cavity 21, realizing the adaptive forging of shaft parts of different sizes. This design enables the flexible adjustment of the size of the cavity 21 according to the size of the forging parts required; by respectively arranging the second adjusting member 5 on both sides of the upper die 3, under the action of the second adjusting member 5, the cavities 21 of different specifications and sizes can be effectively matched, which means that the upper die 3 can also be adjusted according to actual needs to ensure that it matches the size of the adjusted cavity 21, so as to better complete the forging process.

[0046] Adjusting method:

[0047] According to the size of the required shaft parts, first rotate the first adjusting member 4 to adjust the distance between the two lower dies 2 to form a suitable size of the cavity 21. Then, according to the adjusted size of the cavity 21, adjust the position of the upper die 3 through the second adjusting member 5 to ensure its matching with the size of the cavity 21.

[0048] Combined with Figure 3 and Figure 5 As shown, the first adjusting member 4 includes: an adjusting screw 41, a limiting block 42 and a driving handle 43. The adjusting screw 41 is sleeved on the base 1, one end of the adjusting screw 41 extends into the lower die 2, and a limiting block 42 is arranged, and the limiting block 42 is rotatably arranged in the lower die 2; the driving handle 43 is arranged at the other end of the adjusting screw 41; a limiting groove 22 is formed on one side of the lower die 2, one end of the adjusting screw 41 passes through the lower die 2 and extends into the limiting groove 22, and is connected with the limiting block 42, and the limiting block 42 is rotatably arranged in the limiting groove 22.

[0049] Among them, the operator drives the adjusting screw 41 to rotate by rotating the driving handle 43. The rotation of the adjusting screw 41 drives the limiting block 42 to rotate in the limiting groove 22. The rotation of the limiting block 42 makes the lower die 2 move along the direction of the base 1, realizing the adjustment of the size of the cavity 21. Through this design, the position of the lower die 2 can be accurately controlled, and the size of the cavity 21 can be flexibly adjusted, so as to meet the forging requirements of shaft parts of different sizes.

[0050] Combined withFigure 1 and Figure 4 As shown in Figure 4 , mounting cavities 31 are respectively formed on both sides of the upper die 3. The second adjusting member 5 is disposed in the mounting cavity 31. The second adjusting member 5 includes: a spring 51 and a sealing block 52. A plurality of springs 51 are arranged along the height direction of the mounting cavity 31; on one side of the spring 51 is the sealing block 52, and one side of the sealing block 52 is in contact with the inner side wall of the cavity 21.

[0051] Among them, the main function of the mounting cavity 31 is to accommodate the second adjusting member 5. When the size of the cavity 21 changes, by adjusting the number or stiffness of the springs 51 in the second adjusting member 5, the pressure of the sealing block 52 on the inner side wall of the cavity 21 can be changed. Under the action of the spring 51, the sealing block 52 closely fits the inner side wall of the cavity 21, ensuring good sealing and cooperation between the upper die 3 and the cavity 21. Through this design, cavities 21 of different specifications can be effectively matched, ensuring good cooperation between the upper die 3 and the cavity 21, and improving the accuracy and consistency in the forging process.

[0052] Combined with Figure 1 、 Figure 2 and Figure 5 As shown in Figure 1 , Figure 2 and Figure 5 , a slide rail 11 is formed on the upper part of the base 1; a slider 23 is provided at the lower part of the lower die 2, and the slider 23 is slidably embedded in the slide rail 11.

[0053] Among them, when the position of the lower die 2 needs to be adjusted, the position of the lower die 2 is changed by the adjusting screw 41 in the first adjusting member 4. Under the action of the adjusting screw 41, the limiting block 42 drives the lower die 2 to move along the slide rail 11 to realize the adjustment of the size of the cavity 21. The sliding fit between the slider 23 and the slide rail 11 ensures the smoothness and accuracy of the movement of the lower die 2. Through the interaction between the slide rail 11 and the slider 23, the stability and accuracy of the lower die 2 during the adjustment process can be ensured, and the accuracy of the size adjustment of the cavity 21 is improved.

[0054] Further combined with Figure 2 As shown in Figure 2 , scale lines 12 are respectively engraved on both sides of the base 1, and the scale lines 12 are located below the slide rail 11. The main function of the scale lines 12 is to provide an intuitive position reference for the operator, helping them accurately adjust the position of the lower die 2, so as to realize the precise adjustment of the size of the cavity 21. By observing the scale lines 12, the operator can quickly judge the position of the lower die 2 relative to the base 1 to ensure that the size of the cavity 21 meets the expected requirements. Usually, the scale lines 12 are engraved at a certain interval, for example, one scale line is set every certain distance (such as 1 mm, 2 mm, etc.) for accurate measurement and positioning.

[0055] Among them, when it is necessary to adjust the position of the lower die 2, the operator can determine the current position of the lower die 2 by observing the scale line 12. According to the required size of the cavity 21, the operator can adjust the position of the lower die 2 through the adjusting screw 41 in the first adjusting member 4. During the adjustment process, the operator can observe the scale line 12 at any time to ensure that the position of the lower die 2 accurately reaches the required position, thereby achieving precise adjustment of the size of the cavity 21.

[0056] Combined with Figure 6 As shown, fixed pressure rings 32 are provided on both sides of the upper die 3. The main function of the fixed pressure rings 32 is to ensure a reliable connection between the upper die 3 and the second adjusting member 5, preventing loosening or displacement during the forging process. Through the fixed pressure rings 32, the second adjusting member 5 can be firmly fixed on both sides of the upper die 3, ensuring a good fit between the upper die 3 and the cavity 21.

[0057] Combined with Figure 5 As shown, the lower die 2 includes: a first lower die body 24 and a second lower die body 25. The first lower die body 24 is slidably disposed on both sides of the upper part of the base 1 and is rotatably connected to the first adjusting member 4; the second lower die body 25 is clamped on the upper part of the first lower die body 24, and the upper die 3 is embedded between the two second lower die bodies 25. By clamping the second lower die body 25 on the upper part of the first lower die body 24, the characteristics of being convenient for disassembly and replacement between the first lower die body 24 and the second lower die body 25 can be realized, improving the maintainability and flexibility of the equipment.

[0058] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art, various changes can be made without departing from the gist of the present invention.

Claims

1. Automatic die forging line forming device for shaft forgings, characterized in that: include: Base (1); A lower mold (2) is slidably disposed on both sides of the upper portion of the base (1), and a mold cavity (21) is provided between the two lower molds (2); An upper mold (3) is embedded in the mold cavity (21); A first adjusting member (4) is threadedly disposed on both sides of the base (1), and one end of the first adjusting member (4) is rotatably sleeved on the lower mold (2), and the first adjusting member (4) is used to adjust the distance between the two lower molds (2) to form mold cavities (21) of different sizes; The second adjusting member (5) is arranged on both sides of the upper mold (3), and the second adjusting member (5) is used to adapt to mold cavities (21) of different sizes.

2. The automatic die forging line forming device for shaft forgings according to claim 1 is characterized in that: The first adjusting member (4) comprises: An adjusting screw (41) is sleeved on the base (1), one end of the adjusting screw (41) extends into the lower die (2), and a limit block (42) is provided, and the limit block (42) is rotatably arranged in the lower die (2); A driving handle (43) is arranged at the other end of the adjusting screw (41); A limiting groove (22) is provided on one side of the lower die (2); one end of the adjusting screw (41) passes through the lower die (2) and extends into the limiting groove (22), and is connected to the limiting block (42); the limiting block (42) is rotatably disposed in the limiting groove (22).

3. The automatic die forging line forming device for shaft forgings according to claim 1 is characterized in that: The upper mold (3) is provided with mounting cavities (31) on both sides, and the second adjusting member (5) is arranged in the mounting cavity (31). The second adjusting member (5) comprises: A plurality of springs (51) are arranged along the height direction of the installation cavity (31); A sealing block (52), one side of the spring (51), and one side of the sealing block (52) are in contact with the inner wall of the cavity (21).

4. The automatic die forging line forming device for shaft forgings according to claim 1 is characterized in that: A slide rail (11) is provided on the upper portion of the base (1); A slider (23) is provided at the lower part of the lower mold (2), and the slider (23) is slidably embedded in the slide rail (11).

5. The automatic die forging line forming device for shaft forgings according to claim 4 is characterized in that: Scale lines (12) are respectively engraved on both sides of the base (1), and the scale lines (12) are located below the slide rail (11).

6. The automatic die forging line forming device for shaft forgings according to claim 1 is characterized in that: Fixed pressure rings (32) are provided on both sides of the upper die (3).

7. The automatic die forging line forming device for shaft forgings according to claim 1 is characterized in that: The lower mold (2) comprises: A first lower mold body (24) is slidably disposed on both sides of the upper portion of the base (1) and is rotatably connected to the first adjusting member (4); The second lower mold body (25) is clamped on the upper part of the first lower mold body (24), and the upper mold (3) is embedded between the two second lower mold bodies (25).

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