Aluminum coil side wafer plate machining mechanism
By designing an aluminum coil side disk plate processing mechanism including processing countertops, long grooves, rotating discs and active circular saw blades, automatic cutting of the disk plate is achieved, solving the problem of low manual cutting efficiency in the prior art, and improving cutting efficiency and edge neatness.
Patent Information
- Application Number
- CN202420614126.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-03-28
AI Technical Summary
During the existing aluminum coil packaging process, the cutting of the disc plate requires manual operation and low efficiency.
A aluminum coil side disk plate processing mechanism is designed, including a horizontal processing table, a long groove, a lower active rotating disc, an upper passive rotating disc, a movable seat body and an active circular saw blade, which automatically completes the cutting of the disk plate through synchronous rotation and translation.
It realizes efficient automatic cutting of the disc plate, high cutting efficiency, neat and beautiful cutting edges, and solves the problem of low manual cutting efficiency.
Smart Images

Figure CN222931913U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a processing mechanism for circular plates on the side of an aluminum coil, and belongs to the field of aluminum coil packaging equipment. Background Art
[0002] An aluminum coil is a metal product that has been rolled, bent and angled by a casting and rolling mill and is used for flying shearing. It is widely used in electronics, packaging, construction, machinery and other fields. After the aluminum coil is processed into a coil, the end side of the aluminum coil is a curled edge of a thin aluminum plate, which is relatively sharp. Before the aluminum coil is packed, circular plates are needed to cover the end side of the aluminum coil. However, due to the different outer diameters of aluminum coils, the circular plates need to be cut. The previous cutting method was manual cutting, which was inefficient. Content of the Utility Model
[0003] In view of the deficiencies of the prior art, the technical problem to be solved by the utility model is to provide a processing mechanism for circular plates on the side of an aluminum coil.
[0004] To solve the above technical problem, the technical solution of the utility model is: a processing mechanism for circular plates on the side of an aluminum coil, including a horizontal processing tabletop. A long groove is opened on the processing tabletop. An axially vertical lower active rotating disc is arranged at the inner groove end of the long groove. The outer groove end of the long groove penetrates through the processing tabletop. A cross beam parallel to the long groove is arranged above the processing tabletop. An upper passive rotating disc driven by a driving mechanism to lift and lower is arranged at the inner end of the cross beam. The outer end of the cross beam is fixed on a vertical support frame. The bottom end of the support frame is fixed on the ground. A movable seat body driven by a ball screw pair to reciprocate horizontally along the length direction of the long groove is arranged on the cross beam between the support frame and the upper passive rotating disc. An active circular saw blade driven by a lifting cylinder to lift and lower is arranged below the movable seat body. A support guide wheel installed on the movable seat body is arranged directly below the active circular saw blade.
[0005] Preferably, the lower active rotating disc is installed on the upper surface of the processing tabletop at the inner groove end of the long groove through a vertical shaft, and the vertical shaft is driven to rotate by a motor below the processing tabletop.
[0006] Preferably, a positioning pin for embedding into the positioning through hole at the center of the circular plate is fixedly arranged at the center of the upper surface of the lower active rotating disc, and the height of the positioning pin is less than the thickness of the circular plate.
[0007] Preferably, the lower active rotating disc and the upper passive rotating disc are coaxial and have equal outer diameters, and the outer diameters of the lower active rotating disc and the upper passive rotating disc are smaller than the outer diameter of the circular plate.
[0008] Preferably, the driving mechanism includes a driving cylinder. The driving cylinder is installed at the inner end of the cross beam and the piston rod faces downward and is fixedly connected to the upper surface of the upper passive rotating disc.
[0009] Preferably, vertical guide rods are fixedly connected to the upper surface of the upper passive rotating disc, and the guide rods are inserted into the vertically arranged guide holes at the inner ends of the cross beam.
[0010] Preferably, the ball screw pair is arranged on the cross beam, the movable seat body is fixedly connected to the ball nut of the ball screw pair, and a slider-rail moving pair is further arranged between the movable seat body and the cross beam for guiding the horizontal translation of the movable seat body.
[0011] Preferably, a vertical adapter plate is fixedly connected to the bottom of the movable seat body, the cylinder body of the lifting cylinder is fixedly connected to the adapter plate, the piston rod of the lifting cylinder faces downward and is fixedly connected to a saw blade motor, and a slider-rail moving pair is further arranged between the saw blade motor and the adapter plate for guiding the lifting and translation of the saw blade motor. The active circular saw blade is installed on the output shaft of the saw blade motor.
[0012] Preferably, support table legs are arranged at the four corner positions of the processing table top.
[0013] Preferably, the thicknesses of the lower active rotating disc and the upper passive rotating disc are both greater than the thickness of the circular plate.
[0014] Compared with the prior art, the utility model has the following beneficial effects: During the working process of the aluminum coil side circular plate processing mechanism, the circular plate can be clamped between the upper passive rotating disc and the lower active rotating disc, and the three rotate synchronously; then the movable seat body is driven by the ball screw pair to move the active circular saw blade and the supporting guide wheel together in the long groove to the cutting position of the circular plate. Among them, the active circular saw blade is above the cutting position, and the supporting guide wheel is below the cutting position. The active circular saw blade starts to rotate and descend for cutting. The supporting guide wheel supports the bottom surface of the circular plate and can also rotate. The active circular saw blade cuts off the excess circumferential part on the circular plate, with high cutting efficiency and neat and beautiful cutting edges.
[0015] The following further describes the present utility model in detail with reference to the drawings and specific embodiments. Description of the Drawings
[0016] Figure 1 Schematic diagram of the working state of the embodiment of the present utility model Figure 1 .
[0017] Figure 2 Schematic diagram of the working state of the embodiment of the present utility model Figure 2 .
[0018] Figure 3 Schematic diagram of the working state of the embodiment of the present utility model Figure 3 . Detailed Description of the Embodiment
[0019] The following further describes the present utility model in conjunction with the accompanying drawings and embodiments.
[0020] It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present application belongs.
[0021] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular forms are also intended to include the plural forms. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0022] As Figures 1 - 3 shown, this embodiment provides a processing mechanism for aluminum coil side round plates, including a horizontal processing table 1. A long groove 2 is opened on the processing table. An axially vertical lower active rotating disc 3 is arranged at the inner groove end of the long groove. The outer groove end of the long groove penetrates the processing table. A cross beam 4 parallel to the long groove is arranged above the processing table. An upper passive rotating disc 5 driven to lift by a driving mechanism is arranged at the inner end of the cross beam. The outer end of the cross beam is fixed on a vertical support frame 6. The bottom end of the support frame is fixed on the ground. An activity seat body 8 driven to reciprocate horizontally along the length direction of the long groove by a ball screw pair 7 is arranged on the cross beam between the support frame and the upper passive rotating disc. A driving circular saw blade 10 driven to lift by a lifting cylinder 9 is arranged below the activity seat body. A supporting guide wheel 11 installed on the activity seat body is arranged directly below the driving circular saw blade.
[0023] In the embodiment of the present utility model, the lower active rotating disc is installed on the upper surface of the processing table at the inner groove end of the long groove through a vertical shaft, and the vertical shaft is driven to rotate by a motor below the processing table.
[0024] In the embodiment of the present utility model, a positioning pin 13 for embedding into the positioning through hole at the center of the round plate 12 is fixedly arranged at the center of the upper surface of the lower active rotating disc, and the height of the positioning pin is less than the thickness of the round plate.
[0025] In the embodiment of the present utility model, the lower active rotating disc and the upper passive rotating disc are coaxial and have the same outer diameter, and the outer diameters of the lower active rotating disc and the upper passive rotating disc are less than the outer diameter of the round plate.
[0026] In the embodiment of the present utility model, the driving mechanism includes a driving cylinder 14. The driving cylinder is installed at the inner end of the cross beam and the piston rod faces downward and is fixedly connected to the upper surface of the upper passive rotating disc.
[0027] In the embodiment of the present utility model, a vertical guide rod 15 is fixedly connected to the upper surface of the upper passive rotating disc, and the guide rods are inserted into the vertically arranged guide holes at the inner ends of the cross beam.
[0028] In the embodiment of the present utility model, the ball screw pair is arranged on the cross beam, the movable seat body is fixedly connected to the ball nut of the ball screw pair, and a slider-rail moving pair 16 is further arranged between the movable seat body and the cross beam for guiding the horizontal translation of the movable seat body.
[0029] In the embodiment of the present utility model, a vertical adapter plate 17 is fixedly connected to the bottom of the movable seat body, the cylinder body of the lifting cylinder is fixedly connected to the adapter plate, the piston rod of the lifting cylinder faces downward and is fixedly connected to a saw blade motor 18, and a slider-rail moving pair is further arranged between the saw blade motor and the adapter plate for guiding the lifting and translation of the saw blade motor. The active circular saw blade is installed on the output shaft of the saw blade motor.
[0030] In the embodiment of the present utility model, support table legs 19 are arranged at the four corner positions of the processing table top.
[0031] In the embodiment of the present utility model, the thicknesses of the lower active rotating disc and the upper passive rotating disc are both greater than the thickness of the circular plate.
[0032] In the working process of the aluminum coil side circular plate processing mechanism in the embodiment of the present utility model, the circular plate can be clamped between the upper passive rotating disc and the lower active rotating disc, and the three rotate synchronously; then the movable seat body is driven by the ball screw pair to drive the active circular saw blade and the supporting guide wheel to translate in the long groove to the cutting position of the circular plate. The active circular saw blade is above the cutting position, and the supporting guide wheel is below the cutting position. The active circular saw blade starts to rotate and descend for cutting. The supporting guide wheel supports the bottom surface of the circular plate and can also rotate. The active circular saw blade cuts off the redundant circumferential part on the circular plate, with high cutting efficiency and neat and beautiful cutting edges.
[0033] The above is only the preferred embodiment of the present utility model, and it is not a limitation to the present utility model in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution content of the present utility model still belong to the protection scope of the technical solution of the present utility model.
Claims
1. A processing mechanism for aluminum coil side disc plate, characterized by: The invention comprises a horizontal processing table, wherein a long groove is provided on the processing table, an axially vertical lower active rotating disc is arranged on the inner groove end of the long groove, an outer groove end of the long groove passes through the processing table, a crossbeam parallel to the long groove is arranged above the processing table, an upper passive rotating disc driven to rise and fall by a driving mechanism is arranged on the inner end of the crossbeam, an outer end of the crossbeam is fixed on a vertical supporting frame, a bottom end of the supporting frame is fixed on the ground, a movable seat body driven to reciprocate and translate along the length direction of the long groove by a ball screw pair is arranged on the crossbeam between the supporting frame and the upper passive rotating disc, an active circular saw blade driven to rise and fall by a lifting cylinder is arranged below the movable seat body, and a supporting guide wheel installed on the movable seat body is arranged directly below the active circular saw blade.
2. The aluminum coil side disc plate processing mechanism according to claim 1 is characterized in that: The lower active rotating disc is installed on the upper surface of the processing table at the inner groove end of the long groove through a vertical shaft, and the vertical shaft is driven to rotate by a motor under the processing table.
3. The aluminum coil side disc plate processing mechanism according to claim 1, characterized in that: A positioning pin is fixedly arranged at the center of the upper surface of the lower active rotating disc and is used to be embedded in the positioning through hole at the center of the disc plate. The height of the positioning pin is less than the thickness of the disc plate.
4. The aluminum coil side disc plate processing mechanism according to claim 1, characterized in that: The lower active rotating disc is coaxial with the upper passive rotating disc and has the same outer diameter. The outer diameters of the lower active rotating disc and the upper passive rotating disc are smaller than the outer diameter of the disc plate.
5. The aluminum coil side disc plate processing mechanism according to claim 1, characterized in that: The driving mechanism comprises a driving cylinder, which is mounted on the inner end of the cross beam and has a piston rod fixedly connected downwardly to the upper surface of the upper passive rotating disc.
6. The aluminum coil side disc plate processing mechanism according to claim 5, characterized in that: The upper surface of the upper passive rotating disc is fixedly connected with a vertical guide rod, and the guide rods are all inserted into guide holes vertically arranged at the inner end of the crossbeam.
7. The aluminum coil side disc plate processing mechanism according to claim 1, characterized in that: The ball screw pair is arranged on the cross beam, the movable seat body is fixedly connected to the ball nut of the ball screw pair, and a slider and rail moving pair is also arranged between the movable seat body and the cross beam to guide the horizontal translation of the movable seat body.
8. The aluminum coil side disc plate processing mechanism according to claim 1, characterized in that: A vertical adapter plate is fixedly connected to the bottom of the movable seat body, the cylinder body of the lifting cylinder is fixedly connected to the adapter plate, the piston rod of the lifting cylinder faces downward and is fixedly connected to the saw blade motor, and a slider and rail moving pair is also arranged between the saw blade motor and the adapter plate to guide the lifting and translation of the saw blade motor, and the active circular saw blade is installed on the output shaft of the saw blade motor.
9. The aluminum coil side disc plate processing mechanism according to claim 1, characterized in that: Supporting table legs are arranged at the four corners of the processing table.
10. The aluminum coil side disc plate processing mechanism according to claim 1, characterized in that: The thickness of the lower active rotating disc and the upper passive rotating disc are both greater than the thickness of the disc plate.