Gear milling machine for machining spiral bevel gear

By designing a milling machine for processing spiral bevel gears, the first driving motor drives the milling blade and fan blade to work, generate wind power to collect debris, and relieves the pressure of the electro-hydraulic rod through the slider and chute structure, solving the problem of debris affecting accuracy and cleaning cumbersome cleaning, achieving more efficient processing and more convenient operation.

CN222931936UActive Publication Date: 2025-06-03CHAOYANG ZHENGXING MASCH CO LTD
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Patent Information

Application Number
CN202420438154.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-07
Publication Date
2025-06-03
Estimated Expiration
2034-03-07

AI Technical Summary

Technical Problem

The existing milling machines used for processing spiral bevel gears will produce debris during use, affecting the working accuracy, and cleaning is cumbersome, and the operation of fixing gears is also cumbersome.

Method used

A milling machine including a base and a gear body is designed. The base is equipped with a milling tooth structure and a fixing structure. The first driving motor drives the milling tooth blade to work simultaneously, and generates wind force to blow debris to the inside of the outer frame to collect. The slider and the slider structure relieves the pressure of the electro-hydraulic rod. The first nut and the second nut are used to easily fix the gear body and adjust its position.

Benefits of technology

It effectively solves the problem that debris affects accuracy. It collects debris through wind, simplifies the cleaning process, reduces the cumbersomeness of operation, and extends the service life of the electro-hydraulic rod by optimizing the structure, making it easier to fix and adjust the gear body.

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Abstract

The gear milling machine used for machining the spiral bevel gear comprises a base and a gear body, a gear milling structure is fixedly installed at the position, close to one side, of the upper surface of the base, a fixing structure is installed in the base in an embedded mode, and the base comprises a protection plate, a plate groove, an outer frame, a filter screen, a sliding groove, a fixing screw rod and a partition plate. A filter screen is installed on the surface of one side of the outer frame in an embedded mode, a plate groove is formed in the position, close to the edge of one side, of the upper surface of the outer frame, a protection plate is fixedly installed on the upper surface of the outer frame, a sliding groove is formed in the position, close to one side, of the inner surface of the protection plate, and a partition plate is installed in the position, close to one side, of the interior of the outer frame in an embedded mode. According to the gear milling machine for machining the spiral bevel gear, chippings generated when the spiral bevel gear is machined can be collected, and the spiral bevel gear can be rapidly fixed.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear milling machines, and particularly relates to a gear milling machine for machining spiral bevel gears. Background Technique

[0002] Spiral bevel gears, namely spiral bevel gears, are commonly used for the movement and power transmission between two intersecting shafts. The teeth of bevel gears are distributed on the surface of a conical body, and their tooth profiles gradually decrease from the large end to the small end. When machining spiral bevel gears, a gear milling machine needs to be used for operation. The gear milling machine adopts numerical control technology and is a finishing equipment for machining high-precision gears. There are certain drawbacks in the existing gear milling machines for machining spiral bevel gears. During the machining process of spiral bevel gears, certain debris will be generated, and the debris falling on the surface of the gears affects the working accuracy of the gear milling machine. Moreover, it takes time to clean up after the gear milling machine finishes working. Before machining, the gears are mostly fixed by screws, and the operation is cumbersome. Therefore, we propose a gear milling machine for machining spiral bevel gears. Content of the Utility Model

[0003] The main purpose of the utility model is to provide a gear milling machine for machining spiral bevel gears, which can effectively solve the problems in the background technique.

[0004] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0005] A gear milling machine for machining spiral bevel gears includes a base and a gear main body. A gear milling structure is fixedly installed on the upper surface of the base near one side, and a fixing structure is embedded in the base.

[0006] Preferably, the base includes a protective plate, a plate groove, an outer frame, a filter screen, a sliding groove, fixing screws, and a partition plate. A filter screen is embedded on one side surface of the outer frame. A plate groove is opened on the upper surface of the outer frame near one side edge. A protective plate is fixedly installed on the upper surface of the outer frame. A sliding groove is opened on the inner surface of the protective plate near one side. A partition plate is embedded in the outer frame near one side. Fixing screws are fixedly installed on the lower surface of the outer frame, and there are four groups of fixing screws.

[0007] Preferably, the gear milling structure includes a gear milling blade, a fan blade, a first driving motor, a bottom plate, an electric hydraulic rod, a first motor shaft, and a slider. The electric hydraulic rod is fixedly installed on the upper surface of a bottom plate. A slider is fixedly installed on one side surface of the bottom plate. A first driving motor is fixedly installed on the upper surface of the bottom plate. A first motor shaft is fixedly installed on one side surface of the first driving motor. A fan blade is sleeved on the surface of the first motor shaft near the middle position, and a gear milling blade is sleeved on the surface of the first motor shaft near one side.

[0008] Preferably, the base and the gear milling structure are fixedly installed on the upper surface of the outer frame near one side through an electro-hydraulic rod, and the slider is embedded inside the sliding groove.

[0009] Preferably, the fixing structure includes a second motor shaft, a second driving motor, a fixing plate, a gear milling table, a fixing column, a first nut, a second nut, and a fixing groove. Fixing grooves are formed on the upper surface of the fixing plate near the front and rear positions, and there are two groups of the fixing grooves. A second driving motor is fixedly installed on the upper surface of the fixing plate, a second motor shaft is fixedly installed on the upper surface of the second driving motor, a gear milling table is fixedly installed on the upper surface of the second motor shaft, and a fixing column is fixedly installed at the middle position on the upper surface of the gear milling table.

[0010] Preferably, the fixing structure and the base are embedded inside the fixing groove through a fixing screw rod and fixed by the second nut. There are four groups of the second nuts. The second motor shaft is embedded in the upper surface of the outer frame. The gear main body is sleeved on the upper surface of the fixing column and fixed by the first nut.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] In the utility model, through the arranged first driving motor, when the first driving motor drives the gear milling blade to work, it can synchronously drive the fan blade to work, thereby generating wind force to blow the debris into the interior of the outer frame for collection. Through the arranged slider and sliding groove, with the slider embedded inside the sliding groove, it is beneficial to relieve the pressure of the electro-hydraulic rod, thereby prolonging the service life of the electro-hydraulic rod. Through the arranged first nut and second nut, the gear main body can be easily fixed, and the position of the gear main body is convenient to adjust. Brief Description of the Drawings

[0013] Figure 1 is a schematic diagram of the overall structure of a gear milling machine for processing spiral bevel gears according to the utility model;

[0014] Figure 2 is a front view of the outer frame of a gear milling machine for processing spiral bevel gears according to the utility model;

[0015] Figure 3 is a detailed view of the gear milling structure of a gear milling machine for processing spiral bevel gears according to the utility model;

[0016] Figure 4 is a sectional view of the outer frame of a gear milling machine for processing spiral bevel gears according to the utility model;

[0017] Figure 5 is a gear milling machine for processing spiral bevel gears according to the utility modelFigure 3 Enlarged view of the details at position A;

[0018] Figure 6 For a gear milling machine for processing spiral bevel gears of the present utility model Figure 4 Enlarged view of the details at position B.

[0019] In the figure: 1. Gear body; 2. Base; 201. Protective plate; 202. Plate groove; 203. Outer frame; 204. Filter screen; 205. Slide groove; 206. Fixed screw; 207. Partition; 3. Gear milling structure; 301. Gear milling blade; 302. Fan blade; 303. First driving motor; 304. Bottom plate; 305. Electric hydraulic rod; 306. First motor shaft; 307. Slide block; 4. Fixing structure; 401. Second motor shaft; 402. Second driving motor; 403. Fixed plate; 404. Gear milling table; 405. Fixed column; 406. First nut; 407. Second nut; 408. Fixed groove. Specific embodiments

[0020] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] As Figures 1-6 shown, a gear milling machine for processing spiral bevel gears includes a base 2 and a gear body 1. A gear milling structure 3 is fixedly installed on the upper surface of the base 2 near one side, and a fixing structure 4 is embedded in the base 2;

[0022] The base 2 includes a protective plate 201, a plate groove 202, an outer frame 203, a filter screen 204, a sliding groove 205, a fixing screw 206, and a partition plate 207. A filter screen 204 is embedded and installed on one side surface of the outer frame 203. A plate groove 202 is formed in the upper surface of the outer frame 203 near one side edge. A protective plate 201 is fixedly installed on the upper surface of the outer frame 203. The front surfaces of both the outer frame 203 and the protective plate 201 are detachable, facilitating the disposal of debris inside the outer frame 203 and the replacement of the gear main body 1. A sliding groove 205 is formed in the inner surface of the protective plate 201 near one side. A partition plate 207 is embedded and installed inside the outer frame 203 near one side. A fixing screw 206 is fixedly installed on the lower surface inside the outer frame 203, and there are four groups of fixing screws 206; The milling tooth structure 3 includes a milling tooth blade 301, a fan blade 302, a first driving motor 303, a bottom plate 304, an electric hydraulic rod 305, a first motor shaft 306, and a slider 307. The upper surface of the electric hydraulic rod 305 is fixedly installed with a bottom plate 304. A slider 307 is fixedly installed on one side surface of the bottom plate 304. A first driving motor 303 is fixedly installed on the upper surface of the bottom plate 304. A first motor shaft 306 is fixedly installed on one side surface of the first driving motor 303. A fan blade 302 is sleeved and installed on the surface of the first motor shaft 306 near the middle position. A milling tooth blade 301 is sleeved and installed on the surface of the first motor shaft 306 near one side; The base 2 and the milling tooth structure 3 are fixedly installed on the upper surface of the outer frame 203 near one side through the electric hydraulic rod 305. The slider 307 is embedded and installed inside the sliding groove 205. The slider 307 plays an auxiliary supporting role for the bottom plate 304, which is beneficial to alleviating the load-bearing pressure of the electric hydraulic rod 305; The fixing structure 4 includes a second motor shaft 401, a second driving motor 402, a fixing plate 403, a milling tooth table 404, a fixing column 405, a first nut 406, a second nut 407, and a fixing groove 408. Fixing grooves 408 are formed on the upper surface of the fixing plate 403 near the front and rear positions, and there are two groups of fixing grooves 408. A second driving motor 402 is fixedly installed on the upper surface of the fixing plate 403. A second motor shaft 401 is fixedly installed on the upper surface of the second driving motor 402. A milling tooth table 404 is fixedly installed on the upper surface of the second motor shaft 401. A fixing column 405 is fixedly installed at the middle position on the upper surface of the milling tooth table 404. Threads are provided on the surface of the fixing column 405 near the upper position; The fixing structure 4 and the base 2 are embedded and installed in the fixing groove 408 through the fixing screw 206 and are fixed by the second nut 407. There are four groups of second nuts 407. The second motor shaft 401 is embedded and installed on the upper surface of the outer frame 203. The gear main body 1 is sleeved and installed on the upper surface of the fixing column 405 and is fixed by the first nut 406.

[0023] It should be noted that the present utility model is a gear milling machine for processing spiral bevel gears. When in use, the gear body 1 is fixed above the fixing structure 4, and the gear body 1 is processed by the gear milling structure 3. The debris generated during the processing is collected inside the base 2; the gear body 1 is placed above the gear milling table 404, so that the gear body 1 is sleeved on the surface of the fixing column 405, and is tightened and fixed by the first nut 406 sleeved on the surface of the fixing column 405. The electric hydraulic rod 305 is started, and the height of the bottom plate 304 is adjusted by the electric hydraulic rod 305. When the bottom plate 304 moves, the slider 307 moves inside the chute 205, so as to adjust the height of the first driving motor 303. The gear milling table 404 drives the second motor shaft 401 to rotate through the second driving motor 402. After the adjustment is completed, the gear body 1 can be processed by the gear milling blade 301. When the first motor shaft 306 rotates, it drives the fan blade 302 to rotate, thereby generating wind. The wind blows away the debris generated during the processing of the gear body 1. Under the blocking action of the protection plate 201, it reaches the inside of the outer frame 203 through the plate groove 202, and is separated by the partition plate 207, and the wind is discharged by the filter screen 204. When the position of the second driving motor 402 needs to be adjusted, loosen the second nut 407, move the fixed plate 403 inside the outer frame 203, so that the fixing groove 408 moves on the surface of the fixing screw 206, and after adjusting appropriately, tighten and fix the second nut 407.

[0024] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art of this industry should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A gear milling machine for machining spiral bevel gears, characterized in that: The invention comprises a base (2) and a gear body (1); a milling gear structure (3) is fixedly installed on the upper surface of the base (2) at a position close to one side; a fixed structure (4) is embedded and installed inside the base (2); the milling gear structure (3) comprises a milling gear blade (301), a fan blade (302), a first drive motor (303), a bottom plate (304), an electric hydraulic rod (305), a first motor shaft (306), and a slider (307); the bottom plate (304) is fixedly installed on the upper surface of the electric hydraulic rod (305); a slider (307) is fixedly installed on one side surface of the bottom plate (304); the first drive motor (303) is fixedly installed on the upper surface of the bottom plate (304); a first motor shaft (306) is fixedly installed on one side surface of the first drive motor (303); a fan blade (302) is sleeved and installed on the surface of the first motor shaft (306) at a position close to the middle; A milling tooth blade (301) is sleeved and installed on the surface of the first motor shaft (306) at a position close to one side. The fixed structure (4) comprises a second motor shaft (401), a second drive motor (402), a fixed plate (403), a milling tooth platform (404), a fixed column (405), a first nut (406), a second nut (407), and a fixed groove (408). The upper surface of the fixed plate (403) is provided with fixed grooves (408) at positions close to the front and the rear. The fixed grooves (408) are in two groups. The upper surface of the fixed plate (403) is fixedly installed with the second drive motor (402). The upper surface of the second drive motor (402) is fixedly installed with the second motor shaft (401). The upper surface of the second motor shaft (401) is fixedly installed with the milling tooth platform (404). The upper surface of the milling tooth platform (404) is fixedly installed with a fixed column (405) at a middle position.

2. A gear milling machine for machining spiral bevel gears according to claim 1, characterized in that: The base (2) comprises a protective plate (201), a plate groove (202), an outer frame (203), a filter screen (204), a slide groove (205), a fixing screw (206), and a partition (207); a filter screen (204) is embedded and installed on one side surface of the outer frame (203); a plate groove (202) is provided on the upper surface of the outer frame (203) near one side edge; a protective plate (201) is fixedly installed on the upper surface of the outer frame (203); a slide groove (205) is provided on the inner surface of the protective plate (201) near one side; a partition (207) is embedded and installed inside the outer frame (203) near one side; and fixing screws (206) are fixedly installed inside the outer frame (203) at the lower surface position, and there are four sets of fixing screws (206).

3. A gear milling machine for machining spiral bevel gears according to claim 2, characterized in that: The base (2) and the milling gear structure (3) are fixedly mounted on the upper surface of the outer frame (203) at a position close to one side via an electric hydraulic rod (305), and the sliding block (307) is embedded in the interior of the sliding groove (205).

4. A gear milling machine for machining spiral bevel gears according to claim 3, characterized in that: The fixing structure (4) and the base (2) are embedded and installed in the interior of the fixing groove (408) via a fixing screw (206) and fixed by a second nut (407), wherein the second nut (407) is in four sets, the second motor shaft (401) is embedded and installed on the upper surface of the outer frame (203), and the gear body (1) is sleeved and installed on the upper surface of the fixing column (405) and fixed by the first nut (406).