Flow polishing jig
By designing a flow-dumping fixture that can install and fix multiple products at one time, the problems of long operating time, low production efficiency and high labor intensity in the prior art are solved, and the effects of improving production efficiency, reducing labor intensity and extending the service life of the machine are achieved.
Patent Information
- Application Number
- CN202421618501.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-10
AI Technical Summary
When installing and polishing a single or a small number of products, existing flow-throwing fixtures have problems such as long operating time, low production efficiency and high labor intensity.
A flow-throwing fixture is designed, using a combined structure of connecting rods, connecting components, fixing components and cleaning components, which can install and fix multiple products at one time, and use magnetic suction blocks and fixing rods for preliminary and final fixing, and clean them through air ducts.
It significantly improves production efficiency, reduces labor intensity, reduces pressure on the polishing machine structure, extends the service life of the machine, and improves the cleaning efficiency of the product.
Smart Images

Figure CN222932481U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of jigs, in particular to a flow polishing jig. Background Technique
[0002] The main function of the flow polishing jig is to firmly fix the product in the appropriate position. After the product is firmly fixed, the next step is to install the flow polishing jig on the polishing machine. When the flow polishing jig is correctly installed on the polishing machine, the polishing machine will start to operate, driving the flow polishing jig to rotate. The rotation of the flow polishing jig drives the product to rotate, and the product will come into full contact with the walnut particles and abrasive paste in the polishing machine. During the high-speed rotation process, the walnut particles and abrasive paste will exert continuous and uniform pressure and friction on the surface of the product, gradually removing the surface defects and burrs, making the surface of the product smoother and brighter.
[0003] In the current polishing process, products are usually installed on the jig individually or in small quantities for polishing treatment. This operation has some potential problems. First, when polishing products individually or in small quantities, since each product needs to be installed and disassembled separately, the operation time will be increased, reducing the production efficiency. Second, frequent installation and disassembly will also increase the labor intensity of the operator. Content of the Utility Model
[0004] The purpose of the utility model is to provide a flow polishing jig to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A flow polishing jig, comprising:
[0007] Connecting rod;
[0008] A connecting component, fixedly installed on the surface of the connecting rod for connecting the product. The connecting component includes a connecting plate, the connecting plate is fixedly installed on the surface of the connecting rod, and a plurality of connecting blocks are fixedly installed on the surface of the connecting rod;
[0009] A fixing component, slidably installed in the inner cavity of the connecting component for fixing the product. The fixing component includes a plug hole cap, the plug hole cap is installed in the inner cavity of the product, and a fixing rod is slidably installed in the inner cavity of the connecting block;
[0010] A cleaning component, opened in the inner cavity of the connecting rod for cleaning the product. The cleaning component includes an air pipeline, and the air pipeline is opened in the inner cavity of the connecting rod.
[0011] Preferably, the connection component includes a limit block fixedly installed on the surface of the connection block. A magnetic attraction block is fixedly installed in the inner cavity of the connection block, and a product is snap-fitted on the surface of the limit block.
[0012] Preferably, the fixing component includes a nut screwed onto the surface of the fixing rod. A fixing bolt is screwed into the inner cavity of the connection block, and one end of the fixing bolt extends to the surface of the fixing rod. One end of the fixing rod penetrates through the inner cavity of the product and extends.
[0013] Preferably, the cleaning component includes an air nozzle fixedly installed on the surface of the connecting rod, and one end of the air pipeline extends to the surface of the limit block.
[0014] Preferably, the number of the connection components is three groups, and the connection components are distributed in a circular array.
[0015] Preferably, the number of the connection blocks is eighteen.
[0016] Preferably, the connecting rod is made of carbon fiber material.
[0017] Preferably, a sealing cover is installed on the surface of the air nozzle.
[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0019] The design of the present utility model allows for the one-time installation and placement of eighteen products, significantly improving the production efficiency, enabling more polishing work to be completed in the same time, thus enhancing the overall production capacity of the production workshop and reducing the labor intensity caused by frequent installation and disassembly.
[0020] The connecting rod of the present utility model is made of lightweight but high-strength carbon fiber material, effectively reducing the overall weight, relieving the pressure on the structure of the polishing machine, and extending the service life of the machine. At the same time, the connecting rod still maintains sufficient stability to ensure the accuracy of the polishing process and the product quality.
[0021] By setting the magnetic attraction block, the present utility model uses the magnetic force principle to preliminarily fix the product, avoiding the risk of the product falling off the fixture when using the fixing rod, greatly improving the safety and reliability of the operation, reducing the possibility of product damage, simplifying the operation process, and reducing the labor intensity.
[0022] By providing an air pipeline, compressed gas can be conveyed into the inner cavity after polishing. The compressed air ejected from the air pipeline can clean the residual walnut particles in the product, thereby improving the cleaning efficiency of the product and reducing the subsequent cleaning steps. Description of the Drawings
[0023] Figure 1 Schematic diagram of the three-dimensional structure of the present utility model;
[0024] Figure 2 Exploded view of the present utility model;
[0025] Figure 3 Cross-sectional view of the present utility model;
[0026] Figure 4 Partially enlarged view of the present utility model;
[0027] Figure 5 Schematic diagram of the plug hole cap structure of the present utility model;
[0028] Figure 6 Schematic diagram of the connection component structure of the present utility model.
[0029] In the figure:
[0030] 1. Connecting rod;
[0031] 2. Connection component; 201. Connection plate; 202. Connection block; 203. Limiting block; 204. Magnetic attraction block;
[0032] 3. Fixing component; 301. Plug hole cap; 302. Fixing rod; 303. Nut; 304. Fixing bolt;
[0033] 4. Cleaning component; 401. Air pipeline; 402. Air nozzle;
[0034] 5. Sealing cover. Detailed implementation manners
[0035] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments may be combined with each other. The following will describe the present application in detail with reference to the drawings and in combination with the embodiments.
[0036] In order to enable those skilled in the art to better understand the solution of the present application, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0037] Such as Figure 1-4As shown, the present application provides a flow polishing fixture, including a connecting rod 1; a connecting component 2 fixedly installed on the surface of the connecting rod 1 for connecting the product. The connecting component 2 includes a connecting plate 201 fixedly installed on the surface of the connecting rod 1, and a plurality of connecting blocks 202 fixedly installed on the surface of the connecting rod 1; a fixing component 3 slidably installed in the inner cavity of the connecting component 2 for fixing the product. The fixing component 3 includes a plug hole cap 301 snap-fitted into the inner cavity of the product, and a fixing rod 302 slidably installed in the inner cavity of the connecting block 202; a cleaning component 4 opened in the inner cavity of the connecting rod 1 for cleaning the product. The cleaning component 4 includes an air pipeline 401 opened in the inner cavity of the connecting rod 1.
[0038] In this embodiment: By providing the connecting rod 1, the connecting rod 1 is mainly used to install the connecting component 2.
[0039] Specifically, as Figure 2 and 6 shown, the connecting component 2 includes a limiting block 203 fixedly installed on the surface of the connecting block 202, a magnetic attraction block 204 fixedly installed in the inner cavity of the connecting block 202, and the product is snap-fitted on the surface of the limiting block 203.
[0040] In this embodiment: When installing the product, first align the inner cavity of the product with the surface of the limiting block 203 and insert the product to prevent the product from shaking during polishing. During the insertion process, due to the magnetic attraction block 204, the magnetic attraction block 204 will attract the product to perform preliminary fixation on the product. After the preliminary fixation is completed, use the fixing component 3 to perform final fixation on the product.
[0041] Specifically, as Figure 1 、 3 、4 and 5 shown, the fixing component 3 includes a nut 303 screwed on the surface of the fixing rod 302, a fixing bolt 304 screwed in the inner cavity of the connecting block 202, one end of the fixing bolt 304 extends to the surface of the fixing rod 302, and one end of the fixing rod 302 penetrates the inner cavity of the product and extends.
[0042] In this embodiment: When the connecting block 202 limits the product and the magnetic attraction block 204 performs preliminary fixation on the product, install the plug hole cap 301 into the inner cavity of the product, then fix the fixing rod 302 into the inner cavity of the product and pass through the inner cavity of the product. Then use the nut 303 to fix the fixing rod 302 to prevent the fixing rod 302 from falling off. Then install the fixing bolt 304 into the inner cavity of the connecting block 202 to fix the fixing rod 302 to prevent the fixing rod 302 from rotating;
[0043] The plug hole cap 301 is formed by injection molding of hard plastic.
[0044] Specifically, asFigure 3 As shown, the cleaning component 4 includes a nozzle 402. The nozzle 402 is fixedly installed on the surface of the connecting rod 1, and one end of the air pipeline 401 extends to the surface of the limiting block 203.
[0045] In this embodiment: After polishing is completed, an air pipe is connected to the nozzle 402. Secondly, the compressed gas source is turned on, and the compressed gas is ejected from the air pipeline 401. The compressed gas will enter the inner cavity of the product to clean the residual walnut particles in the product.
[0046] Specifically, as Figure 1 shown, the number of the connecting components 2 is three groups, and the connecting components 2 are distributed in a circular array.
[0047] In this embodiment: The connecting rod 1 is 360°, and three groups of connecting components 2 are installed. The arc surface of each group of connecting components 2 forms a 60° angle with the arc surface of another group of connecting components 2, so that a total of eighteen products can be installed.
[0048] Specifically, as Figure 1 shown, the number of the connecting blocks 202 is eighteen.
[0049] In this embodiment: Since the number of the connecting blocks 202 is eighteen, eighteen products can be installed at one time, improving the production efficiency.
[0050] Specifically, as Figure 1 shown, the material of the connecting rod 1 is carbon fiber material.
[0051] In this embodiment: By using carbon fiber material for the connecting rod 1, this material has the effect of being light in weight but high in strength, thus reducing the overall weight and the pressure on the structure of the polishing machine.
[0052] Specifically, as Figure 2 shown, a sealing cover 5 is snap-fitted on the surface of the nozzle 402.
[0053] In this embodiment: By providing the sealing cover 5, the sealing cover 5 is mainly used to seal the nozzle 402 to prevent sundries from entering the inner cavity of the nozzle 402, thus causing the nozzle 402 to be blocked.
[0054] The specific solution of this scheme is as follows: When installing the product, first align the inner cavity of the product with the surface of the limit block 203 and insert the product to prevent the product from shaking during polishing. During the insertion process, due to the magnetic attraction block 204, the magnetic attraction block 204 will suck the product to conduct preliminary fixation on the product. After the preliminary fixation is completed, the hole plug cap 301 is installed into the inner cavity of the product. Secondly, the fixing rod 302 is fixed to the inner cavity of the product and passes through the inner cavity of the product. Then, the nut 303 is used to fix the fixing rod 302 to prevent the fixing rod 302 from falling off and to conduct final fixation on the product. Then, the fixing bolt 304 is installed into the inner cavity of the connecting block 202 to fix the fixing rod 302 to prevent the fixing rod 302 from rotating. After the final fixation is completed, the connecting rod 1 is connected to the polishing machine. The polishing machine, the connecting rod 1 and the product rotate. The product will be in full contact with the walnut particles and the grinding paste in the polishing machine. During the high-speed rotation process, the walnut particles and the grinding paste will generate continuous and uniform pressure and friction on the surface of the product, thereby gradually removing the surface defects and burrs and making the surface of the product smoother and brighter. After polishing is completed, the connecting rod 1 is removed, the sealing cap 5 is unscrewed, and the air pipe is connected to the air nozzle 402. Secondly, the compressed gas source is turned on, and the compressed gas is ejected from the air pipeline 401. The compressed gas will enter the inner cavity of the product to clean the residual walnut particles in the product. After the cleaning is completed, the polished product is taken down. The disassembly steps can be operated in reverse according to the installation steps. After disassembly is completed, the product to be polished is reinstalled and fixed.
[0055] Those of ordinary skill in the art should understand that the discussion of any of the above embodiments is only exemplary; under the concept of the present invention, the technical features in the above embodiments or different embodiments can also be combined, and the steps can be implemented in any order, and there are many other variations in different aspects of the present invention as described above. For the sake of brevity, they are not provided in detail.
[0056] The present invention aims to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims
1. A flow throwing jig, characterized in that: include: Connecting rod (1); A connecting component (2) is fixedly mounted on the surface of the connecting rod (1) and is used to connect products. The connecting component (2) comprises a connecting plate (201). The connecting plate (201) is fixedly mounted on the surface of the connecting rod (1). A plurality of connecting blocks (202) are fixedly mounted on the surface of the connecting rod (1). A fixing component (3) is slidably mounted in the inner cavity of the connecting component (2) and is used to fix the product, the fixing component (3) comprising a hole blocking cap (301), the hole blocking cap (301) being mounted in the inner cavity of the product, and a fixing rod (302) is slidably mounted in the inner cavity of the connecting block (202); A cleaning component (4) is provided in the inner cavity of the connecting rod (1) and is used for cleaning products. The cleaning component (4) comprises an air pipeline (401). The air pipeline (401) is provided in the inner cavity of the connecting rod (1).
2. A flow throwing jig according to claim 1, characterized in that: The connection assembly (2) comprises a limit block (203), the limit block (203) being fixedly mounted on the surface of the connection block (202), a magnetic block (204) being fixedly mounted in the inner cavity of the connection block (202), and a product being clamped and mounted on the surface of the limit block (203).
3. A flow throwing jig according to claim 2, characterized in that: The fixing assembly (3) comprises a nut (303), the nut (303) being threadedly mounted on the surface of the fixing rod (302), a fixing bolt (304) being threadedly mounted in the inner cavity of the connecting block (202), one end of the fixing bolt (304) extending to the surface of the fixing rod (302), and one end of the fixing rod (302) extending through the inner cavity of the product.
4. A flow throwing jig according to claim 1, characterized in that: The cleaning assembly (4) comprises an air nozzle (402), wherein the air nozzle (402) is fixedly mounted on the surface of the connecting rod (1), and one end of the air pipeline (401) extends to the surface of the limit block (203).
5. A flow throwing jig according to claim 1, characterized in that: The number of the connection components (2) is three groups, and the connection components (2) are distributed in a ring array.
6. A flow throwing jig according to claim 2, characterized in that: The number of the connection blocks (202) is eighteen.
7. A flow throwing jig according to claim 1, characterized in that: The connecting rod (1) is made of carbon fiber material.
8. A flow throwing jig according to claim 4, characterized in that: A sealing cover (5) is installed on the surface of the gas nozzle (402).