Lentinus edodes processing root stem cutting device

By designing an automated mushroom root shank cutting device, using a conveyor belt and rotary rod to drive a cutting knife to cut the mushroom root shank, the problems of low processing efficiency and frequent tool wear in the existing technology are solved, and efficient and safe mushroom root shank cutting is achieved.

CN222932876UActive Publication Date: 2025-06-03HENAN FUNIU MOUNTAIN BAIJUNYUAN MUSHROOM IND CO LTD
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Patent Information

Application Number
CN202422084749.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-06-03
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The existing mushroom processing equipment is inefficient when cutting off the root stem of the mushroom, which can easily injure the operators, and the tool is frequently worn and needs to be replaced frequently, which affects the processing efficiency.

Method used

A mushroom processing root handle removal device is designed, including a conveyor belt, a U-shaped carrier, a rotating rod and a cutting knife. The mushrooms are driven to the shearing station through the conveyor belt, and the telescopic rod drives the load plate and a cutting knife to cut the mushroom root handle to achieve automatic cutting.

Benefits of technology

It improves the efficiency and safety of mushroom root cutting, reduces the frequency of manual participation and tool replacement, and extends the equipment usage time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of mushroom processing, and particularly relates to a mushroom processing root stem cutting device which comprises a base, two side baffles and a conveying belt, a plurality of circular grooves and a plurality of receding penetrating holes are formed in the conveying belt, a telescopic rod is installed on one side of a supporting clamping seat, a rotating rod is rotatably connected to the top end of the telescopic rod, and the rotating rod is fixedly connected with the base. A bearing disc is installed at the top end of the rotating rod, a plurality of clamping grooves are formed in the bearing disc, and cutters are connected into the clamping grooves in a clamped mode. The shiitake mushrooms are driven by the conveying belt to be transferred to the shearing station, the telescopic rod drives the bearing disc and the cutter to cut the shiitake mushrooms, personnel participation is not needed, a manual cutting mode is not needed, efficiency is improved, and operators are prevented from being injured; and by controlling the bearing disc to rotate, rapid switching of the cutters is achieved, time delayed by a production line is shortened, the frequency of manually disassembling and replacing the cutters is reduced, and the processing efficiency of mushroom root cutting is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mushroom processing, and in particular relates to a mushroom processing root stalk removal device. Background Art

[0002] Shiitake mushroom is a common edible fungus with rich nutritional value and unique flavor. Shiitake mushroom is rich in nutrients such as protein, dietary fiber, vitamins, minerals, etc., and has a variety of health benefits, such as enhancing immunity, lowering cholesterol, anti-tumor, etc. In the process of processing shiitake mushrooms, the root stalk of shiitake mushrooms is usually removed, which can improve the overall taste and quality of edible mushrooms. At present, many shiitake mushroom processing factories still use manual removal, which is not only inefficient, but also easy to injure operators. At the same time, the existing shiitake mushroom processing machinery and equipment use reciprocating cutters or rotary cutters to process and cut roots, but if a large number of shiitake mushroom roots are cut for a long time, the cutter will gradually wear out due to frequent use and need to be replaced to maintain a good cutting effect. Different batches of shiitake mushroom roots may differ in texture and hardness. When encountering particularly hard or high-fiber shiitake mushroom roots, the wear of the cutter may be accelerated, so it needs to be replaced. Frequent replacement of the cutter will reduce the effective time of equipment processing, so it has a certain impact on the efficiency of shiitake mushroom root cutting. Utility Model Content

[0003] The utility model provides a mushroom root stem removal device, which has the characteristics of improving the efficiency and safety of mushroom root cutting processing.

[0004] The utility model provides the following technical solution: it includes a base, two side baffles and a conveyor belt, a U-shaped load-bearing frame is fixedly connected between the two side baffles, a side door is installed on the side wall of one of the side baffles, a plurality of circular grooves and a plurality of clearance perforations are opened on the conveyor belt, and the positions of the plurality of circular grooves and the plurality of clearance perforations correspond to each other one by one, one side of the two side baffles are both snap-connected with a supporting base, one side of the supporting base is installed with a telescopic rod, the top end of the telescopic rod is rotatably connected with a rotating rod, the top end of the rotating rod is installed with a carrying plate, the carrying plate is provided with a plurality of slots, and cutters are snap-connected in the plurality of slots.

[0005] Among them, a number of driving rods for guiding the conveyor belt are rotatably connected between the two side baffles, two driving rings are installed on the side walls of the driving rods, the conveyor belt is slidably connected to the side walls of the driving rings, and the clearance perforation is located between the two driving rings.

[0006] Among them, a limiting seesaw for shielding the mushrooms is arranged on the top of the conveyor belt, and the limiting seesaw is installed between the two side baffles.

[0007] Wherein, motors are installed at the bottom ends of the two telescopic rods, the output ends of the motors are fixedly connected to the bottom ends of the rotating rods, the inner walls of the card slots are fixedly connected to protrusions, and the cutter sleeves are arranged on the side walls corresponding to the protrusions.

[0008] The top end of the carrier plate is detachably connected to a limit cover plate, and a plurality of the cutters are in contact with the bottom end of the limit cover plate.

[0009] The beneficial effects of the utility model are as follows: the mushrooms are transferred to the cutting station by the conveyor belt, and the telescopic rod drives the carrier plate and the cutter to cut the mushrooms, without the participation of personnel and the use of manual cutting, so the efficiency is improved and injuries to the operators are prevented; by controlling the rotation of the carrier plate, the carrier plate drives a plurality of cutters to rotate synchronously, so that the plurality of cutters can be rotated in sequence to the angle corresponding to the mushrooms, so that the cutters can be quickly switched, the time wasted on the production line is reduced, the frequency of manual disassembly and replacement of the cutters is reduced, and the efficiency of mushroom root cutting processing is improved.

[0010] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;

[0012] Figure 2 for Figure 1 The enlarged schematic diagram of the middle A part;

[0013] Figure 3 It is a schematic diagram of the top view structure of the utility model;

[0014] Figure 4 It is a top view enlarged structural schematic diagram of the supporting card seat and other components in the utility model.

[0015] In the figure: 1. base; 11. side baffle; 12. U-shaped carrier frame; 13. side door; 2. conveyor belt; 21. circular groove; 22. clearance hole; 23. drive rod; 231. drive ring; 24. limit rocker; 3. support base; 31. telescopic rod; 311. motor; 32. rotating rod; 33. carrier plate; 331. slot; 332. bump; 34. cutter; 35. limit cover. DETAILED DESCRIPTION

[0016] See also Figures 1-4The utility model provides the following technical solutions: it includes a base 1, two side baffles 11 and a conveyor belt 2, a U-shaped carrier frame 12 is fixedly connected between the two side baffles 11, a side door 13 is installed on the side wall of one of the side baffles 11, a plurality of circular grooves 21 and a plurality of clearance holes 22 are opened on the conveyor belt 2, and the positions of the plurality of circular grooves 21 and the plurality of clearance holes 22 correspond to each other one by one, one side of the two side baffles 11 are both engaged with a supporting card seat 3, one side of the supporting card seat 3 is installed with a telescopic rod 31, the top of the telescopic rod 31 is rotatably connected with a rotating rod 32, the top of the rotating rod 32 is installed with a carrying plate 33, the carrying plate 33 is opened with a plurality of slots 331, and a plurality of slots 331 are engaged with cutters 34.

[0017] In this embodiment: the base 1 and the two side baffles 11 support the bottom ends of the components of the device, the conveyor belt 2 is located between the two side baffles 11, the conveyor belt 2 conveys the processed mushrooms, so that the mushrooms can be transported to the support card seat 3 for shearing, the conveyor belt 2 accommodates the umbrella-shaped ends of the mushrooms through the circular groove 21, and the make way perforations 22 make way for the root handles of the mushrooms, so that the mushrooms can be inserted into the circular groove 21 and the make way perforations 22, so that the conveyor belt 2 can stably transport and transfer the mushrooms, the side baffles 11 support the support card seat 3, the two support card seats 3 are symmetrically distributed, the support card seat 3 supports the telescopic rod 31, the telescopic rod 31 supports the rotating rod 32, the rotating rod 32 supports the carrying plate 33, the carrying plate 33 accommodates the cutter 34 through the card slot 331, and the positions of the cutters 34 are evenly distributed on the carrying plate 33, and the two telescopic rods 31 are automatically The extension and retraction of the body drive the corresponding supporting plate 33 and the cutting knife 34 to move closer to or away from the mushroom root handle, so that the two cutting knives 34 can cut the mushroom root handle without manual excision, which improves efficiency and prevents injuries to operators. At the same time, due to the large amount of mushroom root cutting processing, the cutting knife 34 wears out quickly. The rotating rod 32 is controlled to drive the supporting plate 33 to rotate, and the supporting plate 33 drives several cutting knives 34 to rotate synchronously, so that several cutting knives 34 can be rotated to the corresponding angle with the mushroom in sequence. The used cutting knife 34 rotates away, and the new cutting knife 34 rotates to the corresponding angle of the mushroom, so that the cutting knife 34 can be quickly switched, reducing the time wasted on the production line, reducing the frequency of manual disassembly and replacement of the cutting knife 34, and improving the efficiency of mushroom root cutting. The cut mushroom root handle falls onto the U-shaped supporting frame 12, and the side door 13 is opened to facilitate unified processing of the mushroom root handle.

[0018] A plurality of driving rods 23 for guiding the conveyor belt 2 are rotatably connected between the two side baffles 11, and two driving rings 231 are installed on the side walls of the driving rods 23. The conveyor belt 2 is slidably connected to the side walls of the driving rings 231, and the making way hole 22 is located between the two driving rings 231; the driving rods 23 support and rotationally drive the driving rings 231, and the driving rods 23 support and guide the conveyor belt 2 through the two driving rings 231. The driving rods 23 are driven by a motor, and there is a gap between the two driving rings 231 on the driving rods 23. The gap between the two driving rings 231 makes way for the circular groove 21, so that the mushrooms in the circular groove 21 will not be squeezed by the driving rings 231, thereby ensuring the safety of mushroom processing.

[0019] A limiting seesaw 24 for shielding the mushrooms is arranged on the top of the conveyor belt 2, and the limiting seesaw 24 is installed between the two side baffles 11; the two side baffles 11 support the limiting seesaw 24, and when the conveyor belt 2 drives the mushrooms to be transported, the mushroom umbrella part is stuck in the circular groove 21, and the limiting seesaw 24 limits the top of the mushrooms in the circular groove 21 to prevent the mushrooms from shaking during the root cutting process, thereby improving the operation stability, and the two ends of the limiting seesaw 24 are in an arc-shaped tilted state to prevent the mushrooms from being stuck at the ends of the limiting seesaw 24 and being damaged.

[0020] A motor 311 is installed at the bottom end of the two telescopic rods 31, and the output end of the motor 311 is fixedly connected to the bottom end of the rotating rod 32. The inner wall of the slot 331 is fixedly connected to a protrusion 332, and the cutter 34 is sleeved on the side wall corresponding to the protrusion 332; the motor 311 drives the rotating rod 32, so that the rotating rod 32 can drive the supporting plate 33 to rotate, and the supporting plate 33 can drive a number of cutters 34 to switch. The cutters 34 are all provided with perforations, and the cutters 34 are stuck on the protrusions 332 through the perforations, so that the protrusions 332 can limit the cutter 34, thereby improving the stability of the cutter 34 when connected to the supporting plate 33.

[0021] The top of the carrier plate 33 is detachably connected to a limiting cover plate 35, and the plurality of cutters 34 are in contact with the bottom end of the limiting cover plate 35; the limiting cover plate 35 and the carrier plate 33 clamp and fix the plurality of cutters 34, and when the limiting cover plate 35 is removed from the carrier plate 33, the cutters 34 are no longer limited by the limiting cover plate 35, so that the plurality of cutters 34 on the carrier plate 33 can be removed and replaced, and the limiting cover plate 35 limits the plurality of cutters 34 at the same time, so that the cutters 34 do not need to be removed and installed one by one when being replaced, thereby realizing unified replacement of the plurality of cutters 34, and having higher operating efficiency and reducing the frequency of manual replacement.

[0022] The working principle and use process of the utility model are as follows: when cutting the roots of shiitake mushrooms, the shiitake mushrooms are inserted into the clearance perforations 22 and the circular grooves 21, the driving rod 23 is controlled to rotate, the driving rod 23 drives the driving ring 231 to rotate, the driving ring 231 drives the conveyor belt 2 to perform a linear circular motion, the conveyor belt 2 drives the shiitake mushrooms to move below the limit seesaw 24, the limit seesaw 24 limits the position of the shiitake mushrooms, and then the two telescopic rods 31 are controlled to extend, and the two telescopic rods 31 drive the carrying plate 33 to the shiitake mushrooms through the corresponding rotating rods 32. The support plate 33 drives the cutter 34 to cut the mushrooms, and the cut mushroom stalks fall onto the U-shaped support frame 12. By opening the side door 13, it is convenient to uniformly process the mushroom stalks. When the cutter 34 is severely worn and needs to be switched during processing, the control motor 311 drives the rotating rod 32 to rotate, the rotating rod 32 drives the support plate 33 to rotate, and the support plate 33 drives several cutters 34 to rotate, so that the new cutter 34 can participate in the cutting of the mushroom stalks.

Claims

1. A mushroom processing root stem removal device, comprising a base (1), two side baffles (11) and a conveyor belt (2), characterized in that: A U-shaped carrier frame (12) is fixedly connected between the two side baffles (11), a side door (13) is installed on the side wall of one of the side baffles (11), a plurality of circular grooves (21) and a plurality of clearance holes (22) are provided on the conveyor belt (2), and the positions of the plurality of circular grooves (21) and the plurality of clearance holes (22) correspond to each other. One side of the two side baffles (11) is snap-connected with a support base (3), one side of the support base (3) is installed with a telescopic rod (31), the top end of the telescopic rod (31) is rotatably connected with a rotating rod (32), the top end of the rotating rod (32) is installed with a carrier plate (33), the carrier plate (33) is provided with a plurality of slots (331), and a plurality of slots (331) are snap-connected with a cutter (34).

2. The root stem removal device for processing shiitake mushrooms according to claim 1, characterized in that: A plurality of drive rods (23) for guiding the conveyor belt (2) are rotatably connected between the two side baffles (11); two drive rings (231) are installed on the side walls of the drive rods (23); the conveyor belt (2) is slidably connected to the side walls of the drive rings (231); and the clearance perforation (22) is located between the two drive rings (231).

3. The root stem removal device for processing shiitake mushrooms according to claim 1, characterized in that: A limiting seesaw (24) for shielding the mushrooms is arranged on the top of the conveyor belt (2), and the limiting seesaw (24) is installed between the two side baffles (11).

4. The root stem removal device for processing shiitake mushrooms according to claim 1, characterized in that: A motor (311) is installed at the bottom end of each of the two telescopic rods (31), the output end of the motor (311) is fixedly connected to the bottom end of the rotating rod (32), a protrusion (332) is fixedly connected to the inner wall of the slot (331), and the cutter (34) is sleeved on the side wall corresponding to the protrusion (332).

5. The root stem removal device for processing shiitake mushrooms according to claim 1, characterized in that: The top end of the carrier plate (33) is detachably connected to a limiting cover plate (35), and a plurality of the cutting knives (34) are in contact with the bottom end of the limiting cover plate (35).