Temperature control internal mixer for polyethylene foam board
By generating negative pressure in the chassis of the cushion machine, and using the material suction ring to suck out the material particles, the problem of powder particles in the cushion machine is solved, and a cleaner working environment and effective utilization of resources is achieved.
Patent Information
- Application Number
- CN202421608093.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-09
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-09
AI Technical Summary
During the processing of raw materials for polyethylene foamed plates, the existing mixers cause powder particles to swell out of the feeding port due to the backlash, causing material particles to spread, affecting the health of operators and causing waste of resources.
A polyethylene foam plate temperature control mixer is designed. By generating negative pressure in the box, the material particles expelled by using the material suction ring to collect them into the box to prevent the material particles from spreading.
It effectively prevents the spread of material particles, keeps the working environment clean, and avoids waste of resources.
Smart Images
Figure CN222933102U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of internal mixers, in particular to an internal mixer for temperature control of polyethylene foam boards. Background Art
[0002] The closed plastic mixer is simply called an internal mixer. The main component of the internal mixer is the mixing chamber, also called the plasticating chamber, with a feeding device at the upper part and a discharging device at the lower part, and there is a top bolt at each of the upper and lower parts; when the upper top bolt and the lower top bolt are closed, a closed plasticating chamber is formed.
[0003] During the processing of polyethylene foam board raw materials, an internal mixer is required. When the existing internal mixer feeds powdery raw materials from the feeding port into the mixing chamber, under the action of backflush, powder particles will fly out of the feeding port, causing the phenomenon of material particle diffusion. Working in an environment filled with powder particles for a long time will seriously affect the health of the operating workers; moreover, the flying powdery rubber raw materials also cause waste of resources.
[0004] Therefore, we propose an internal mixer for temperature control of polyethylene foam boards to solve the existing problems. Content of the Utility Model
[0005] The purpose of the utility model is to propose an internal mixer for temperature control of polyethylene foam boards aiming at the problems existing in the background art.
[0006] To achieve the above purpose, the utility model provides the following technical solution: An internal mixer for temperature control of polyethylene foam boards, including a bottom plate, a feed pipe, a suction ring and a box body. A support seat is provided on the lower surface of the bottom plate, a mixing chamber is provided on one side of the upper surface of the bottom plate, a material cylinder is provided on the mixing chamber, a feed hopper is provided at the upper end of the material cylinder, a suction ring is provided on the upper surface of the feed hopper, the feed pipe penetrates through the suction ring, and the suction ring is interconnected with the box body through a pipe body. The box body is provided on the other side of the upper surface of the bottom plate.
[0007] Preferably, rotors are symmetrically and rotatably installed inside the mixing chamber, a discharge port is installed at the bottom end of the mixing chamber, a valve control is provided on the discharge port, and temperature control sensors are symmetrically embedded on both sides of the inner wall of the mixing chamber.
[0008] Preferably, a cylinder is provided on the upper surface of the material cylinder, a hammer body is installed at the output end of the cylinder, and the hammer body slides inside the material cylinder.
[0009] Preferably, one end of the feed pipe is inserted into the feed hopper, and a control valve is installed on the feed pipe.
[0010] Preferably, a filter screen is provided at the upper end of the inner wall of the box body, a vibration motor is fixed on the filter screen, a pump body is provided on the upper surface of the box body, the suction end of the pump body is inside the box body, and a material door is installed at the bottom end of one side of the box body through a hinge.
[0011] Preferably, there are four support seats in total, and the positions of the four support seats are distributed in a rectangular array on the lower surface of the bottom plate.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. During the use of the polyethylene foam board temperature control internal mixer of the present utility model, the raw materials for producing the polyethylene foam board enter the feed hopper through the feed pipe under the action of pump transportation. The material falls into the mixing chamber. During this process, a negative pressure is generated inside the box body. Under the action of the negative pressure, the air above the feed hopper is sucked through the suction ring, so as to suck the material particles that spill out of the feed hopper into the box body for collection. In the present utility model, under the action of the negative pressure, the diffusion of material particles is effectively prevented, which not only makes the working environment cleaner, but also avoids waste of resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is the front view structural schematic diagram of the present utility model;
[0015] Figure 2 is the side view structural schematic diagram of the present utility model.
[0016] Reference numerals: 1, bottom plate; 2, support seat; 3, discharge port; 4, rotor; 5, mixing chamber; 6, barrel; 7, cylinder; 8, hammer body; 9, feed pipe; 10, suction ring; 11, feed hopper; 12, pipe body; 13, pump body; 14, box body; 15, filter screen; 16, vibration motor; 17, material door. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0017] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0018] Embodiment 1
[0019] As Figure 1-2As shown in the figure, the temperature-controlled internal mixer for polyethylene foam board proposed by the present utility model includes a bottom plate 1, a feed pipe 9, a suction ring 10, and a box body 14. A support seat 2 is provided on the lower surface of the bottom plate 1, and a mixing chamber 5 is provided on one side of the upper surface of the bottom plate 1. A barrel 6 is provided on the mixing chamber 5, and a feed hopper 11 is provided at the upper end of the barrel 6. A suction ring 10 is provided on the upper surface of the feed hopper 11. The feed pipe 9 penetrates through the suction ring 10, and the suction ring 10 is interconnected with the box body 14 through a pipe body 12. The box body 14 is provided on the other side of the upper surface of the bottom plate 1.
[0020] Based on Embodiment 1: The raw materials for the production of polyethylene foam board enter the feed hopper 11 through the feed pipe 9 under the action of pumping. The material falls into the mixing chamber 5. During this process, a negative pressure is generated in the box body 14. Under the action of the negative pressure, the air above the feed hopper 11 is sucked through the suction ring 10, so as to suck the material particles that spill out of the feed hopper 11 into the box body 14 for collection.
[0021] Embodiment Two
[0022] As Figure 1-2 shown in the figure, the temperature-controlled internal mixer for polyethylene foam board proposed by the present utility model, compared with Embodiment 1, this embodiment further includes: Rotors 4 are symmetrically and rotatably installed inside the mixing chamber 5. A discharge port 3 is installed at the bottom end of the mixing chamber 5, and a valve control is provided on the discharge port 3. Temperature control sensors are symmetrically inlaid on both sides of the inner wall of the mixing chamber 5. Through the design of the temperature control sensors, the internal working temperature of the internal mixer can be detected and monitored.
[0023] A cylinder 7 is provided on the upper surface of the barrel 6, and a hammer body 8 is installed at the output end of the cylinder 7. The hammer body 8 slides inside the barrel 6. Through the design of the cylinder 7, when needed, the cylinder 7 drives the hammer body 8 to move down to block the barrel 6.
[0024] One end of the feed pipe 9 is inserted into the feed hopper 11, and a control valve is installed on the feed pipe 9. Through the cooperation of the above structures, it is convenient to control the on-off state of the feed pipe 9.
[0025] A filter screen 15 is provided at the upper end of the inner wall of the box body 14, and a vibration motor 16 is fixed on the filter screen 15. A pump body 13 is provided on the upper surface of the box body 14. The suction end of the pump body 13 is inside the box body 14. A material door 17 is installed at the bottom end of one side of the box body 14 through a hinge. Through the cooperation of the above structures, the pump body 13 operates in an on-off manner to draw the inside of the box body 14 into a negative pressure state. Under the action of the negative pressure, the overflowing material is collected into the box body 14. The material is blocked by the filter screen 15 and falls to the bottom end of the inner wall of the box body 14. Further, through the design of the vibration motor 16, the filter screen 15 can be periodically driven to vibrate to prevent the mesh holes from being blocked.
[0026] There are a total of four support seats 2, and the positions of the four support seats 2 are distributed in a rectangular array on the lower surface of the bottom plate 1.
[0027] It should be noted that the structures of the air cylinder 7, the pump body 13, and the vibration motor 16 are existing mature technologies, and their working principles and internal structures are known to those skilled in the art. The present utility model only utilizes their functions and does not improve their internal structures. Therefore, no detailed description will be given here, and those skilled in the art can make any selection according to their needs or convenience.
[0028] The rotor 4 of the present utility model also needs to be provided with a power device to enable it to work properly. And as is well known to those skilled in the art, the provision of such power is common practice and belongs to conventional means or common general knowledge, so no further description will be given here. Those skilled in the art can make any selection according to their needs or convenience.
[0029] The above specific embodiments are only several preferred embodiments of the present utility model. Based on the technical solution of the present utility model and the relevant revelations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
[0030] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. A temperature-controlled internal mixer for polyethylene foamed sheets, comprising a bottom plate (1), a feed pipe (9), a suction ring (10) and a housing (14), characterized in that: A support seat (2) is provided on the lower surface of the bottom plate (1), a mixing chamber (5) is provided on one side of the upper surface of the bottom plate (1), a barrel (6) is provided on the mixing chamber (5), a feed hopper (11) is provided at the upper end of the barrel (6), a suction ring (10) is provided on the upper surface of the feed hopper (11), the feed pipe (9) passes through the suction ring (10), the suction ring (10) is connected to the box body (14) through the tube body (12), and the box body (14) is provided on the other side of the upper surface of the bottom plate (1).
2. The temperature-controlled internal mixer for polyethylene foamed sheets according to claim 1, characterized in that: A rotor (4) is symmetrically mounted inside the mixing chamber (5) for rotation, a discharge port (3) is mounted at the bottom of the mixing chamber (5), a valve control is provided on the discharge port (3), and temperature control sensors are symmetrically inlaid on both sides of the inner wall of the mixing chamber (5).
3. The temperature-controlled internal mixer for polyethylene foamed sheets according to claim 1, characterized in that: A cylinder (7) is provided on the upper surface of the barrel (6), a hammer (8) is installed at the output end of the cylinder (7), and the hammer (8) is slidably arranged in the barrel (6).
4. The temperature-controlled internal mixer for polyethylene foamed board according to claim 1, characterized in that: One end of the feed pipe (9) is inserted into the feed hopper (11), and a control valve is installed on the feed pipe (9).
5. The temperature-controlled internal mixer for polyethylene foamed board according to claim 1, characterized in that: A filter screen (15) is provided at the upper end of the inner wall of the box body (14), a vibration motor (16) is fixed on the filter screen (15), a pump body (13) is provided on the upper surface of the box body (14), a suction end of the pump body (13) is located inside the box body (14), and a material door (17) is installed at the bottom end of one side of the box body (14) via a hinge.
6. The temperature-controlled internal mixer for polyethylene foamed board according to claim 1, characterized in that: There are four support seats (2) in total, and the positions of the four support seats (2) are distributed in a rectangular array on the lower surface of the base plate (1).