Vibrating table moving coil structure based on engineering plastics

By using engineering plastics and innovatively designed skeleton structures, the existing dynamic coil processing problems are solved, and the dynamic coil is light in weight, low energy consumption and stable equipment performance are achieved.

CN222933227UActive Publication Date: 2025-06-03GUANGWU INST OF TESTING EQUIP (SUZHOU) CO LTD
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Patent Information

Application Number
CN202421752851.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-06-03
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The existing dynamic coils are cast using molten aluminum alloy injection molds, which are difficult to process and strict accuracy requirements, and are prone to hidden dangers such as trachoma, resulting in high production costs and unstable equipment performance indicators.

Method used

Engineering plastics are used as the dynamic coil structural material, and integrated molding is achieved through injection molding and extrusion processing. A T-shaped support plate with T-shaped grooves and ventilation holes is designed, combining transverse ribs and oblique ribs to enhance the strength and heat dissipation ability of the skeleton.

Benefits of technology

The dynamic coil is lightweight by 1/3, which reduces energy consumption and production costs, improves the equipment response speed and sensitivity, reduces wear and extends the service life of the equipment, and avoids the hidden dangers of trachoma caused by metal fluidity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vibrating table moving coil structure based on engineering plastics, which comprises a moving coil upper coil seat and a driving coil, the lower end face of the moving coil upper coil seat is fixedly connected with frameworks distributed in a circumferential array, the whole framework plate body is a right trapezoid plate, the frameworks are provided with T-shaped through grooves penetrating through the plate body, and the T-shaped through grooves penetrate through the plate body. A T-shaped supporting plate is formed on the inner wall of the framework, a plurality of ventilation holes are formed in the T-shaped supporting plate, symmetrical transverse rib plates and oblique rib plates are formed on the two sides of the T-shaped supporting plate, the moving coil structure is made of engineering plastics, the weight is light, the response speed is higher and more sensitive in the working process, the whole is integrally formed, the machining precision is high, and the service life of the moving coil structure is prolonged. Abrasion is reduced, the service life of equipment is prolonged, and the qualified rate and efficiency of moving coil finished products are higher; the engineering plastic keeps the characteristics of the original non-metal material, the strength and hardness of the engineering plastic are close to those of the aluminum alloy material, and in addition, the air contact area of the moving coil framework is increased, so that heat dissipation is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of the moving coil structure of a vibration table based on engineering plastics, and particularly relates to a moving coil structure of a vibration table based on engineering plastics. Background Technique

[0002] The moving coil is the core component of the vibration table. It is both a force output component and a force transmission component. When an alternating current is passed through the winding of its driving coil, the driving coil will generate an alternating exciting force, and the exciting force will be transmitted to the test piece through the table surface part of the moving coil to drive the test piece to vibrate. The moving coil structure needs to have sufficiently high stiffness and strength.

[0003] The current moving coil is made by injecting molten aluminum alloy into a special mold. Due to the complex structure of the moving coil, the processing difficulty and precision requirements of the casting parts are relatively high. There are many processing procedures and the error tolerance rate is low. Any mistake in any link may cause the moving coil to be scrapped, resulting in all previous efforts being wasted. There are many factors affecting the qualification rate. At present, the sequence of each link in the production of the moving coil is compact. Any unqualified processing or lack of materials in any link will seriously affect the production progress of the moving coil, and the requirement for coordination is relatively high. Therefore, the current production cost of the moving coil is relatively high. While ensuring the same equipment capacity, the lighter the moving coil quality, the better. At present, the most widely used material in the industry is aluminum alloy. Therefore, a structural material with a smaller density is also very necessary. During the metal casting process of the moving coil, it is easy to produce sand holes due to the influence of metal fluidity, which poses a hidden danger that is not easy to detect in time and has a great impact on the equipment performance indicators. Content of the Utility Model

[0004] The purpose of the present utility model is to provide a moving coil structure for a vibration table based on engineering plastics. The material of this moving coil structure uses engineering plastics, and its mass is 1 / 3 lighter than that of an aluminum moving coil. A lighter moving coil requires less energy to generate vibration. A lighter moving coil is beneficial for a faster response speed and higher sensitivity during operation, which is conducive to improving the equipment indicators, reducing energy consumption, and saving resources. The material of the moving coil structure uses engineering plastics. Due to the processing characteristics of engineering plastics that can be injection molded and extruded, it can be integrally formed with less processing and high precision. High precision can reduce wear and extend the service life of the equipment. The coil winding can be prefabricated, which reduces the requirements for processing technology and is conducive to improving production efficiency. The qualified rate and efficiency of the moving coil finished products are higher. The material of the moving coil structure uses engineering plastics, and a good appearance can be achieved without separate metal oxidation. During the metal casting process of the moving coil, it is prone to sand holes due to the influence of metal fluidity, which poses a hidden danger that is not easily detected and has a great impact on the equipment performance indicators. Using engineering plastics can effectively avoid the hidden danger of fluidity to the equipment performance indicators. This engineering plastic is an engineering plastic after process and formula improvement. In addition to maintaining the original characteristics of non-metallic materials, its strength and hardness are close to those of aluminum alloy materials. In addition, by designing a skeleton with a T-shaped through groove, and a T-shaped support plate with ventilation holes inside the skeleton, cooperating with transverse ribs and inclined ribs, the mass of the moving coil structure is further reduced. At the same time, the strength of the skeleton is enhanced by using the T-shaped support plate, transverse ribs and inclined ribs. The T-shaped support plate has ventilation holes and does not contact the transverse ribs and inclined ribs, increasing the contact area of the skeleton with air and facilitating heat dissipation.

[0005] To achieve the above purpose, the present utility model provides the following technical solution: A moving coil structure for a vibration table based on engineering plastics, including an upper coil seat of the moving coil and a driving coil. The lower end surface of the upper coil seat of the moving coil is fixedly connected with skeletons distributed in a circumferential array. The overall plate body of the skeleton is a right trapezoidal plate. T-shaped through grooves penetrating the plate body are formed on the skeletons. A T-shaped support plate is formed on the inner wall of the skeleton. A number of ventilation holes are formed on the T-shaped support plate. Symmetrical transverse ribs and inclined ribs are formed on both sides of the T-shaped support plate.

[0006] Preferably, the transverse ribs and the inclined ribs have the same thickness, and the transverse ribs and the inclined ribs are combined to form a reinforcing mesh plate.

[0007] Preferably, the ends of the transverse ribs and the inclined ribs are fixedly connected to the inner wall of the skeleton, and the transverse ribs and the inclined ribs do not contact the T-shaped support plate.

[0008] Preferably, symmetrical planes are formed on the outer side wall of the upper coil seat of the moving coil, and connection holes for the conductive vibration module used by the vibration table are formed on the outer planes of the upper coil seat of the moving coil.

[0009] Preferably, an upper table surface is installed on the upper end of the upper coil seat of the moving coil, and a number of fixing holes for installing table surface lead screws are formed on the upper table surface.

[0010] Preferably, a drive coil is fixedly installed outside the lower end of the framework, and a reinforcing ring is fixedly arranged at the upper end of the drive coil.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] 1. The moving coil structure uses engineering plastics as the material. The mass is 1 / 3 lighter than that of the aluminum brake coil. A lighter moving coil requires less energy to generate vibration. A lighter moving coil is beneficial for a faster and more sensitive response speed during work, which is conducive to improving the equipment index, reducing energy consumption and saving resources.

[0013] 2. The moving coil structure uses engineering plastics as the material. Due to the processing characteristics of injection molding and extrusion of engineering plastics, it can be integrally formed with less processing and high precision. High precision can reduce wear and extend the service life of the equipment. The coil winding can be prefabricated, which reduces the requirements for processing technology and is conducive to improving production efficiency. The qualified rate and efficiency of the moving coil finished product are higher.

[0014] 3. The moving coil structure uses engineering plastics as the material, and a good appearance can be achieved without separate metal oxidation.

[0015] 4. During the metal casting process of the moving coil, it is easy to produce sand holes due to the influence of metal fluidity, which poses a hidden danger that is not easy to detect and has a great impact on the equipment performance index. Using engineering plastics can effectively avoid the hidden danger of fluidity to the equipment performance index.

[0016] 5. The engineering plastics are engineering plastics after process and formula improvement. In addition to maintaining the original characteristics of non-metallic materials, the strength and hardness are close to those of aluminum alloy materials.

[0017] 6. In addition, by designing a framework with a T-shaped through groove, and a T-shaped support plate with ventilation holes inside the framework, which is combined with transverse rib plates and inclined rib plates, the mass of the moving coil structure is further reduced. At the same time, the strength of the framework is enhanced by using the T-shaped support plate, transverse rib plates and inclined rib plates. The T-shaped support plate has ventilation holes and does not contact the transverse rib plates and inclined rib plates, increasing the contact area of the framework with air and facilitating heat dissipation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic three-dimensional structure diagram of the present utility model;

[0019] Figure 2 is a bottom view of the present utility model;

[0020] Figure 3 is a schematic structure diagram of the framework of the present utility model;

[0021] Figure 4 is a schematic structure diagram of the upper table surface of the present utility model.

[0022] In the figure: 1. Moving coil upper coil seat; 2. Connecting hole; 3. Upper table surface; 4. Fixing hole; 5. Skeleton; 6. T-shaped through groove; 7. T-shaped support plate; 8. Ventilation hole; 9. Horizontal rib plate; 10. Obliquely arranged rib plate; 11. Driving coil; 12. Reinforcing ring. Specific implementation manner

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention.

[0024] Please refer to Figures 1-4 , the present invention provides a moving coil structure of a vibration table based on engineering plastics, including a moving coil upper coil seat 1 and a driving coil 11. The lower end surface of the moving coil upper coil seat 1 is fixedly connected with a skeleton 5 distributed in a circumferential array. The distribution position of the skeleton 5 conforms to the size of the installation position of the vibration table. The overall plate body of the skeleton 5 is a right trapezoidal plate. T-shaped through grooves 6 penetrating the plate body are formed on the skeleton 5 to further reduce the mass of the moving coil structure. A T-shaped support plate 7 is formed on the inner wall of the skeleton 5. A driving coil 11 is fixedly installed outside the lower end of the skeleton 5. A reinforcing ring 12 is fixedly arranged at the upper end of the driving coil 11. A plurality of ventilation holes 8 are formed on the T-shaped support plate 7 to facilitate air passage and improve the heat dissipation capacity. Symmetric horizontal rib plates 9 and obliquely arranged rib plates 10 are formed on both sides of the T-shaped support plate 7. The horizontal rib plates 9 and the obliquely arranged rib plates 10 have the same thickness. The horizontal rib plates 9 and the obliquely arranged rib plates 10 are combined to form a reinforcing mesh plate. The ends of the horizontal rib plates 9 and the obliquely arranged rib plates 10 are fixedly connected to the inner wall of the skeleton 5. The horizontal rib plates 9 and the obliquely arranged rib plates 10 do not contact the T-shaped support plate 7. The T-shaped support plate 7, the horizontal rib plates 9 and the obliquely arranged rib plates 10 are mainly used to enhance the strength of the skeleton 5. The T-shaped support plate 7 has ventilation holes 8 and does not contact the horizontal rib plates 9 and the obliquely arranged rib plates 10, so that the contact area of the skeleton 5 with air is increased, mainly improving the heat dissipation capacity.

[0025] Symmetric planes are formed on the outer side wall of the moving coil upper coil seat 1. Connecting holes 2 for the conductive vibration module used by the vibration table are formed on the outer plane of the moving coil upper coil seat 1. An upper table surface 3 is installed at the upper end of the moving coil upper coil seat 1. A plurality of fixing holes 4 for installing the table screw rod are formed on the upper table surface 3.

[0026] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A dynamic coil structure of a vibration table based on engineering plastics, comprising a dynamic coil upper coil seat (1) and a driving coil (11), characterized in that: The lower end surface of the upper coil seat (1) of the moving coil is fixedly connected to a skeleton (5) distributed in a circular array, the skeleton (5) is a right-angled trapezoidal plate as a whole, the skeleton (5) is provided with a T-shaped through groove (6) penetrating the plate body, the inner wall of the skeleton (5) is formed with a T-shaped support plate (7), the T-shaped support plate (7) is provided with a plurality of ventilation holes (8), and symmetrical transverse ribs (9) and inclined ribs (10) are formed on both sides of the T-shaped support plate (7).

2. According to claim 1, a vibrating table dynamic coil structure based on engineering plastics is characterized by: The transverse ribs (9) and the oblique ribs (10) have the same thickness, and the transverse ribs (9) and the oblique ribs (10) are combined to form a reinforced mesh plate.

3. The vibrating table dynamic coil structure based on engineering plastics according to claim 1, characterized in that: The ends of the transverse ribs (9) and the inclined ribs (10) are fixedly connected to the inner wall of the frame (5), and the transverse ribs (9) and the inclined ribs (10) do not contact the T-shaped support plates (7).

4. The vibrating table dynamic coil structure based on engineering plastics according to claim 1, characterized in that: The outer wall of the moving coil upper ring seat (1) is formed with symmetrically distributed planes, and the outer plane of the moving coil upper ring seat (1) is provided with a connection hole (2) for a conductive vibration module used in the vibration platform.

5. The vibrating table dynamic coil structure based on engineering plastics according to claim 1, characterized in that: An upper table (3) is installed at the upper end of the moving coil upper ring seat (1), and the upper table (3) is provided with a plurality of fixing holes (4) for installing table screw rods.

6. The vibrating table dynamic coil structure based on engineering plastics according to claim 1, characterized in that: A driving coil (11) is fixedly mounted on the outside of the lower end of the frame (5), and a reinforcing ring (12) is fixedly arranged on the upper end of the driving coil (11).