Functional honeycomb repairing and shaping tool

By designing functional honeycomb repair and shaping tooling, and using fixtures and adjusting parts to correct the honeycomb structure, the problem of deformation of functional honeycomb materials during curing is solved, and the yield and economic effect are improved.

CN222933344UActive Publication Date: 2025-06-03LUOYANG CUTTING EDGE EQUIP TECH LTD +1
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Patent Information

Application Number
CN202422128457.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-03
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

Functional honeycomb materials are prone to deform during curing, causing the honeycomb node glue to tear, affecting the subsequent processing process, reducing yield and economic effects.

Method used

A functional honeycomb repair and shaping tool is designed, including frame, fixture, connection assembly and adjustment assembly. The honeycomb structure is reversely bent through the fixture, and the bending degree of the fixture is adjusted through the adjusting part to correct the deformation of the honeycomb structure.

Benefits of technology

The workpiece pre-shaped honeycomb structure is reduced, and the amount of honeycomb machine is saved, the time and production cost are saved, and the yield rate and product delivery progress are improved.

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Abstract

The utility model provides a functional honeycomb repairing and shaping tool which comprises a frame body, and the frame body comprises an upper frame body and a lower frame body. The clamp is located between the upper frame body and the lower frame body, the clamp comprises an upper clamp and a lower clamp, and a functional honeycomb to be repaired is located between the upper clamp and the lower clamp; one part of each connecting assembly sequentially penetrates through the upper frame body, the upper clamp, the lower clamp and the lower frame body, the frame bodies and the clamps are connected, and the clamps are fixed; and the adjusting assembly comprises a plurality of adjusting pieces, the adjusting pieces are located between the upper clamp and the upper frame body and between the lower clamp and the lower frame body, and the adjusting pieces at different positions are different in length. The functional honeycomb repairing and shaping tool provided by the utility model solves the problem that the subsequent processing procedure is influenced due to deformation of the functional honeycomb in the prior art.
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Description

Technical Field

[0001] The utility model relates to the technical field of correction tooling, and more specifically, to a functional honeycomb repair and shaping tooling. Background Technique

[0002] With the unique characteristics of light weight, high specific strength and specific stiffness, excellent fatigue resistance, impact resistance and strong designability of functional honeycombs and PMI foam sandwich structures made of composite materials, they are widely used in the fields of aviation, aerospace, etc.

[0003] In the manufacturing process of functional honeycomb and PMI foam sandwich structure composite parts, methods such as vacuum bag hot curing and autoclave hot curing are adopted. Due to reasons such as prepreg layup, material self - characteristics, overall structure form, and curing thermal deformation, the material structure will deform. When some materials, such as white honeycombs, are processed into absorbing honeycomb functional materials through secondary processing, due to the complex design of aviation functional honeycombs, they are prone to deformation during curing. Some will cause the honeycomb node glue to be pulled apart and torn. At the same time, because honeycombs are anisotropic materials, curing according to a rectangle will produce single - curvature and double - curvature torsional deformations. The deformed honeycomb materials cannot be machined on a machine tool. This results in a low yield rate, affects the product delivery schedule, and has poor economic effects. Content of the Utility Model

[0004] The main purpose of the utility model is to provide a functional honeycomb repair and shaping tooling to solve the problem that the functional honeycomb in the prior art affects subsequent processing procedures due to deformation.

[0005] To achieve the above purpose, according to one aspect of the utility model, a functional honeycomb repair and shaping tooling is provided. The functional honeycomb repair and shaping tooling includes a frame body, which includes an upper frame body and a lower frame body; a fixture located between the upper frame body and the lower frame body, the fixture includes an upper fixture and a lower fixture, and the functional honeycomb to be repaired is located between the upper fixture and the lower fixture; multiple groups of connection components, a part of the connection components sequentially penetrate through the upper frame body, the upper fixture, the lower fixture and the lower frame body to connect the frame body and the fixture and fix the fixture; an adjustment component, the adjustment component includes a plurality of adjustment parts, the adjustment parts are located between the upper fixture and the upper frame body and between the lower fixture and the lower frame body, and the lengths of the adjustment parts at different positions are different.

[0006] Further, the connection component includes a connection bolt that penetrates through the upper frame body, the upper fixture, the lower fixture and the lower frame body; a first connection nut, the connection bolt is threadedly connected with the first connection nut, and the first connection nut abuts against the upper frame body or the lower frame body; a second connection nut, the connection bolt is threadedly connected with the second connection nut, and the second connection nut abuts against the fixture.

[0007] Further, the adjustment part is an adjustment sleeve, and the adjustment sleeve is sleeved on the connection bolt.

[0008] Furthermore, the adjustment assembly further includes a support member, and the support member is located between the adjustment sleeve and the fixture.

[0009] Furthermore, the support member includes a connecting portion sleeved on the connecting bolt; and a supporting portion fixed at one end of the connecting portion close to the fixture, and one side of the supporting portion close to the fixture is a curved surface adapted to the surface of the fixture.

[0010] Furthermore, the connecting bolt has a scale mark with a groove structure.

[0011] Furthermore, a long hole is formed in the frame body, and the extending direction of the long hole is the same as the length direction of the side where it is located, and the connecting assembly penetrates through the upper frame body and the lower frame body through the long hole.

[0012] Furthermore, the adjustment assembly further includes an auxiliary fixing assembly, and the auxiliary fixing assembly further includes an auxiliary bolt penetrating through the upper fixture and the lower fixture; and an auxiliary nut threadedly connected to the auxiliary bolt, and the auxiliary nut abuts against the upper fixture or the lower fixture.

[0013] Furthermore, the auxiliary fixing assembly is located between two adjacent connecting assemblies.

[0014] Furthermore, the auxiliary fixing assembly further includes an elastic member located between the auxiliary nut and the fixture.

[0015] 1. The overall honeycomb structure to be corrected has a certain curvature. During the clamping process, the honeycomb structure is bent in the opposite direction by the fixture, so as to correct the honeycomb structure. The lengths of the adjusting members are different, and the adjusting members with different lengths are at different positions, so that the overall fixture is bent, so as to facilitate the correction of the honeycomb structure.

[0016] 2. The bolt penetrates through the upper frame body, the upper fixture, the lower fixture and the lower frame body to achieve the preliminary connection between the frame body and the fixture. Then, through the first nut, the upper frame body and the lower frame body are fixed, and then through the second nut, the connection between the lower fixture and the upper fixture and the frame body is achieved, so as to realize the connection and installation between the frame body and the fixture. The frame body and the fixture are connected by bolts and nuts, which is convenient for the installation and disassembly of the frame body and the fixture.

[0017] 3. The auxiliary fixing assembly assists in fixing the honeycomb structure located on the fixture, so that the fixtures at different positions can be attached to the honeycomb structure, thereby improving the correction effect on the honeycomb structure. Description of the Drawings

[0018] The accompanying drawings forming a part of this application are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model. In the drawings:

[0019] Figure 1 This is a schematic diagram of the overall structure of the functional honeycomb repair and shaping tooling for this application;

[0020] Figure 2 This is a top view of the functional honeycomb repair and shaping tooling for this application;

[0021] Figure 3 This is a side view of the functional honeycomb repair and shaping tooling for this application;

[0022] Figure 4 This is a schematic diagram of the structure of the support member for this application;

[0023] Figure 5 This is another side view of the functional honeycomb repair and shaping tooling for this application.

[0024] Among them, the above-mentioned drawings include the following reference numerals:

[0025] 1. Frame body; 11. Long strip hole; 2. Clamp; 3. Connection assembly; 21. Connection bolt; 211. Scale mark; 22. First connection nut; 23. Second connection nut; 4. Adjustment assembly; 41. Adjusting member; 42. Support member; 421. Connection part; 422. Support part; 5. Auxiliary fixing assembly; 51. Auxiliary bolt; 52. Auxiliary nut; 53. Elastic member; 6. Honeycomb structure. Detailed implementation manners

[0026] It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The following will refer to the drawings and combine with the embodiments to detail the present utility model.

[0027] It should be pointed out that unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs.

[0028] In the present utility model, unless otherwise stated, the orientation words such as "upper, lower, top, bottom" are usually in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravitational directions of the components themselves; similarly, for the sake of easy understanding and description, "inside, outside" refer to the inside and outside relative to the contours of the respective components, but the above orientation words are not used to limit the present utility model.

[0029] A functional honeycomb repair and shaping tooling, also known as a functional honeycomb repair and shaping device, see Figures 1 to 5, The functional honeycomb repair and shaping tooling includes a frame body 1, a fixture 2, multiple sets of connecting components 3 and an adjustment component 4. The frame body 1 includes an upper frame body and a lower frame body. The fixture 2 is located between the upper frame body and the lower frame body. The fixture 2 includes an upper fixture and a lower fixture. The functional honeycomb to be repaired is located between the upper fixture and the lower fixture. A part of the connecting component 3 sequentially penetrates through the upper frame body, the upper fixture, the lower fixture and the lower frame body to connect the frame body 1 and the fixture 2 and fix the fixture 2. The adjusting member 41 is located between the upper fixture and the upper frame body and between the lower fixture and the lower frame body, and the lengths of the adjusting members 41 at different positions are different.

[0030] The frame body 1 mainly plays a role in supporting and connecting. Through multiple sets of connecting components 3, the frame body 1, the fixture 2 and the honeycomb structure 6 to be corrected are connected. The honeycomb structure to be corrected is clamped by the upper fixture and the lower fixture; the fixture 2 is fixed by the upper frame body and the lower frame body to realize the overall installation of the tooling.

[0031] The shape of the frame body 1 is not limited to the rectangular hollowed-out plate structure in the figure. Its structure is only for clamping the edge of the honeycomb curing, so that the warm air can flow inside the honeycomb hole wall during the curing of the functional honeycomb, so that it can be cured. Therefore, it can also be a whole plate, a plate with cut circular holes or any other shape; the material is made of 304 stainless steel, high-strength steel, etc.

[0032] The shape of the fixture 2 is not limited to the rectangular hollowed-out plate structure in the figure. Its structure is only for clamping the edge of the honeycomb curing, so that the warm air can flow inside the honeycomb hole wall during the curing of the functional honeycomb, so that it can be cured. Therefore, it can also be a uniform plate, a plate with circular holes or any other shape; the material is made of 304 stainless steel, high-strength steel, etc. Its thickness is less than that of the frame body 1, which is easy to deform under the adjustment of the later adjusting member 41.

[0033] The overall honeycomb structure 6 to be corrected has a certain curvature. During the clamping process, the honeycomb structure 6 is bent in the opposite direction by the fixture 2, so as to correct the honeycomb structure 6. The lengths of the adjusting members 41 are different, and the adjusting members 41 with different lengths are at different positions, so that the overall fixture 2 is bent to facilitate the correction of the honeycomb structure 6.

[0034] The honeycomb structure 6 is corrected by the reverse bending of the fixture 2, and the bending degree of the fixture 2 is adjusted and controlled by the different lengths of the adjusting members 41 to adapt to different honeycomb structures 6. By pre-shaping the honeycomb, the machining amount of the honeycomb can be reduced, the machining time can be saved, the comprehensive production cost can be saved, and at the same time, the adjustment and shaping of the honeycomb surface with multiple cover curvatures can be satisfied.

[0035] Further, the connecting component 3 includes a connecting bolt 21, a first connecting nut 22 and a second connecting nut 23. The connecting bolt 21 passes through the upper frame body, the upper fixture, the lower fixture and the lower frame body; the connecting bolt 21 is threadedly connected with the first connecting nut 22, and the first connecting nut 22 abuts against the upper frame body or the lower frame body; the connecting bolt 21 is threadedly connected with the second connecting nut 23, and the second connecting nut 23 abuts against the fixture 2.

[0036] The bolt passes through the upper frame body, the upper fixture, the lower fixture and the lower frame body to achieve the preliminary connection between the frame body 1 and the fixture 2. Then, through the first nut, the upper frame body and the lower frame body are fixed. Then, through the second nut, the connection between the lower fixture and the upper fixture and the frame body 1 is achieved, so as to realize the connection and installation between the frame body 1 and the fixture 2. Connecting the frame body 1 and the fixture 2 by bolts and nuts facilitates the installation and disassembly of the frame body 1 and the fixture 2.

[0037] Further, the adjusting member 41 is an adjusting sleeve, and the adjusting sleeve is sleeved on the connecting bolt 21.

[0038] The adjusting sleeve is directly sleeved on the connecting bolt 21, and then the first connecting nut 22 or the second connecting nut 23 is installed, which is convenient for installation and disassembly.

[0039] In this embodiment, the adjusting assembly 4 further includes a support member 42, and the support member 42 is located between the adjusting sleeve and the fixture 2.

[0040] Further, the support member 42 includes a connecting portion 421 and a supporting portion 422. The connecting portion 421 is sleeved on the connecting bolt 21; the supporting portion 422 is fixed at one end of the connecting portion 421 close to the fixture 2, and one side of the supporting portion 422 close to the fixture 2 is a curved surface adapted to the surface of the fixture 2.

[0041] During the correction process, in order to ensure the correction effect of the fixture 2 on the honeycomb structure 6, the force balance of the fixture 2 needs to be ensured. Since the fixture 2 is a curved surface, the supporting portion 422 of the support member 42 in contact with the fixture 2 cooperates with the curved surface of the fixture 2, reducing the dispersion of forces in other directions, thereby ensuring the force balance of the fixture 2 and ensuring the correction effect on the honeycomb structure 6.

[0042] In this embodiment, the connecting bolt 21 has a scale mark 211 with a groove structure.

[0043] By reading the scale markings of the fixture 2 at different positions on the connecting bolt 21, the curvature of the fixture 2 can be conveniently calculated to prevent the situation of insufficient or excessive curvature. The scale mark 211 of the groove can reduce the wear of the scale mark 211 during the repeated adjustment and installation and disassembly of the fixture 2, increasing its service life.

[0044] In this embodiment, as Figure 2As shown in the figure, a long hole 11 is formed in the frame body 1. The extending direction of the long hole 11 is the same as the length direction of the side where it is located. The connecting component 3 penetrates through the upper frame body and the lower frame body through the long hole 11.

[0045] During the correction process of the honeycomb structure 6, since the fixture 2 and the honeycomb structure 6 in the initial state are in a bent state, as the correction process progresses, they will gradually tend to be horizontal, which will change the length of the fixture 2. By setting the long hole 11, a reserved space can be provided for the movement of the fixture 2 after the length change, avoiding the situation where the fixture 2 cannot be unfolded and improving the correction effect on the honeycomb structure 6.

[0046] Furthermore, the adjustment component 4 further includes an auxiliary fixing component 5. The auxiliary fixing component 5 includes an auxiliary bolt 51 and an auxiliary nut 52. The auxiliary bolt 51 penetrates through the upper fixture and the lower fixture; the auxiliary nut 52, and the auxiliary nut 52 is threadedly connected with the auxiliary bolt 51, and the auxiliary nut 52 abuts against the upper fixture or the lower fixture.

[0047] The auxiliary fixing component 5 performs auxiliary fixing on the honeycomb structure 6 located on the fixture 2, so that the fixture 2 at different positions can be attached to the honeycomb structure 6, thereby improving the correction effect on the honeycomb structure 6.

[0048] Furthermore, the auxiliary fixing component 5 is located between two adjacent connecting components 3.

[0049] The connecting component 3 can play a role in connecting the fixture 2 and the honeycomb structure 6. However, the connection between the fixture 2 and the honeycomb structure 6 between the two connecting components 3 is relatively weak. Therefore, by setting the auxiliary fixing component 5 here, the clamping effect of the fixture 2 on the honeycomb structure 6 at this place can be improved, thereby improving the correction effect on the honeycomb structure 6.

[0050] Furthermore, the auxiliary fixing component 5 further includes an elastic member 53, and the elastic member 53 is located between the auxiliary nut 52 and the fixture 2.

[0051] The elastic member 53 can play a role in buffering and clamping. During the process of adjusting the curved surface, the fixture 2 will not suddenly become loose, which is convenient for the adjustment of the fixture 2.

[0052] From the above description, it can be seen that the above embodiments of the present utility model achieve the following technical effects:

[0053] 1. The overall honeycomb structure 6 to be corrected has a certain curvature. During the clamping process, the honeycomb structure 6 is bent in the opposite direction through the fixture 2, so as to correct the honeycomb structure 6. The lengths of the adjusting members 41 are different, and the adjusting members 41 of different lengths are at different positions, so that the overall fixture 2 is bent to facilitate the correction of the honeycomb structure 6.

[0054] 2. The bolt passes through the upper frame body, the upper fixture, the lower fixture and the lower frame body to achieve the preliminary connection between the frame body 1 and the fixture 2. Then, through the first nut, the fixation of the upper frame body and the lower frame body is achieved. And through the second nut, the connection between the lower fixture and the upper fixture and the frame body 1 is achieved, thus realizing the connection and installation between the frame body 1 and the fixture 2. Connecting the frame body 1 and the fixture 2 by bolts and nuts facilitates the installation and disassembly of the frame body 1 and the fixture 2.

[0055] 3. The auxiliary fixing component 5 auxiliarily fixes the honeycomb structure 6 located on the fixture 2, so that the fixtures 2 at different positions can be attached to the honeycomb structure 6, thereby improving the correction effect on the honeycomb structure 6.

[0056] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0057] It should be noted that the terms used herein are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they specify the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0058] It should be noted that the terms "first", "second", etc. in the description, claims and drawings of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order different from those illustrated or described herein.

[0059] The above are only the preferred embodiments of the present invention, and are not used to limit the present invention. For those skilled in the art, the present invention can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A functional honeycomb repair shaping tool, characterized in that: include: A frame (1), the frame (1) comprising an upper frame and a lower frame; A fixture (2), the fixture (2) is located between the upper frame and the lower frame, the fixture (2) comprises an upper fixture and a lower fixture, and the functional honeycomb to be repaired is located between the upper fixture and the lower fixture; A plurality of connection components (3), a portion of the connection components (3) sequentially passing through the upper frame, the upper clamp, the lower clamp and the lower frame, connecting the frame (1) and the clamp (2) and fixing the clamp (2); An adjustment component (4), the adjustment component (4) comprising a plurality of adjustment members (41), the adjustment members (41) being located between the upper clamp and the upper frame body and between the lower clamp and the lower frame body, and the lengths of the adjustment members (41) at different positions are different.

2. The functional honeycomb repair and shaping tooling according to claim 1, characterized in that: The connection component (3) comprises: A connecting bolt (21), wherein the connecting bolt (21) passes through the upper frame, the upper clamp, the lower clamp and the lower frame; a first connecting nut (22), the connecting bolt (21) and the first connecting nut (22) being threadedly connected, the first connecting nut (22) being in contact with the upper frame body or the lower frame body; A second connecting nut (23), the connecting bolt (21) and the second connecting nut (23) are threadedly connected, and the second connecting nut (23) abuts against the clamp (2).

3. The functional honeycomb repair and shaping tooling according to claim 2, characterized in that: The adjusting member (41) is an adjusting sleeve, and the adjusting sleeve is sleeved on the connecting bolt (21).

4. The functional honeycomb repair and shaping tool according to claim 3, characterized in that: The adjustment assembly (4) further comprises a support member (42), wherein the support member (42) is located between the adjustment sleeve and the clamp (2).

5. The functional honeycomb repair and shaping tool according to claim 4, characterized in that: The support member (42) comprises: A connecting portion (421), wherein the connecting portion (421) is sleeved on the connecting bolt (21); A supporting portion (422), wherein the supporting portion (422) is fixed to one end of the connecting portion (421) close to the clamp (2), and a side of the supporting portion (422) close to the clamp (2) is a curved surface that matches the surface of the clamp (2).

6. The functional honeycomb repair and shaping tool according to claim 2, characterized in that: The connecting bolt (21) has a scale mark (211) with a groove structure.

7. The functional honeycomb repair and shaping tool according to claim 1, characterized in that: The frame body (1) is provided with an elongated hole (11), the extension direction of the elongated hole (11) being the same as the length direction of the side on which it is located, and the connecting component (3) passes through the upper frame body and the lower frame body through the elongated hole (11).

8. The functional honeycomb repair and shaping tool according to claim 1, characterized in that: The adjustment assembly (4) further comprises an auxiliary fixing assembly (5), wherein the auxiliary fixing assembly (5) comprises: An auxiliary bolt (51), the auxiliary bolt (51) passing through the upper clamp and the lower clamp; An auxiliary nut (52), wherein the auxiliary nut (52) is threadedly connected to the auxiliary bolt (51), and the auxiliary nut (52) abuts against the upper clamp or the lower clamp.

9. The functional honeycomb repair and shaping tool according to claim 8, characterized in that: The auxiliary fixing component (5) is located between two adjacent groups of connecting components (3).

10. The functional honeycomb repair and shaping tool according to claim 8, characterized in that: The auxiliary fixing assembly (5) further comprises an elastic member (53), wherein the elastic member (53) is located between the auxiliary nut (52) and the clamp (2).