Wear-resistant PC board
By using asbestos intermediate heat insulation layer and vulcanized rubber semicircular wear-resistant strips in polycarbonate plates, combined with hot press forming and wear-resistant coating, the wear problem of polycarbonate plates caused by friction or collision in building decoration materials is solved, and the thermal insulation and wear resistance performance is achieved, and the service life is extended.
Patent Information
- Application Number
- CN202421631478.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-11
AI Technical Summary
In the practical application of building decoration materials, existing polycarbonate panels are prone to large-area wear due to friction or collision, which affects their service life.
A PC board consisting of an internal structural layer, an intermediate heat insulation layer and an external wear-resistant layer is adopted. The internal structural layer is polycarbonate polymer, the intermediate heat insulation layer is asbestos, and the external wear-resistant layer is a semicircular wear-resistant strip of vulcanized rubber, and wear-resistant ceramic particles are mixed in the wear-resistant coating to improve the heat insulation and wear-resistant performance of the board by hot pressing and coating the wear-resistant coating.
The thermal insulation effect is improved through the asbestos intermediate heat insulation layer with a double-layer structure, and the external wear-resistant layer and wear-resistant coating improve wear resistance, effectively prevent wear and extend service life.
Smart Images

Figure CN222933501U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polycarbonate plates, in particular to a wear-resistant PC plate. Background Art
[0002] The polycarbonate plate is made of polycarbonate polymer as raw material by using advanced formula and the latest extrusion process technology. The polycarbonate plate, also known as PC plate, has more excellent properties than laminated glass, tempered glass, hollow glass, etc., and has excellent properties such as light weight, weather resistance, high strength, flame retardancy, and sound insulation, and has become a popular building decoration material.
[0003] When the existing polycarbonate plate is actually applied as a building decoration material, it is often exposed to the external environment, and is likely to rub or collide with the human body or objects, resulting in large-area wear and affecting the service life. Now, a wear-resistant PC plate is proposed to solve the above problems. Summary of the Utility Model
[0004] In view of the deficiencies and defects in the prior art, the utility model provides a wear-resistant PC plate to solve the technical problem that when the existing polycarbonate plate is actually applied as a building decoration material, it is often exposed to the external environment, and is likely to rub or collide with the human body or objects, resulting in wear and affecting the service life.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A wear-resistant PC plate includes a PC plate body. The PC plate body is composed of an internal structure layer, an intermediate heat insulation layer, and an external wear-resistant layer. The internal structure layer, the intermediate heat insulation layer, and the external wear-resistant layer are formed by hot pressing. The internal structure layer is the innermost layer of the PC plate body, the external wear-resistant layer is the outermost layer of the PC plate body, the intermediate heat insulation layer is located between the internal structure layer and the external wear-resistant layer, and a wear-resistant coating is also coated on the external wear-resistant layer.
[0007] Preferably, the internal structure layer is a single-layer structure, the intermediate heat insulation layer and the external wear-resistant layer are both double-layer structures. The double-layer intermediate heat insulation layer takes the internal structure layer as the symmetry center and is arranged closely against the upper and lower end faces of the internal structure layer. The double-layer external wear-resistant layer is respectively arranged on the upper and lower end faces of the double-layer intermediate heat insulation layer.
[0008] Preferably, the material of the internal structure layer is polycarbonate polymer, and the material of the intermediate heat insulation layer is asbestos.
[0009] Preferably, the external wear-resistant layer is composed of a number of semi-circular wear-resistant strips arranged closely, the material of the external wear-resistant layer is vulcanized rubber, and the wear-resistant coating is coated between two adjacent semi-circular wear-resistant strips.
[0010] Preferably, the wear-resistant coating is composed of resin rubber and a binder, and wear-resistant ceramic particles are also mixed in the wear-resistant coating.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] 1. The heat insulation effect of the PC board body is improved by the middle heat insulation layer made of asbestos material with a double-layer structure.
[0013] 2. The outer wear-resistant effect of the PC board body is improved by a number of semi-circular wear-resistant strips made of vulcanized rubber arranged closely, in cooperation with the wear-resistant coating composed of resin rubber and a binder, preventing large-area wear caused by friction or collision with the human body or objects. Moreover, the wear-resistant coating mixed with wear-resistant ceramic particles can improve the surface wear-resistant effect of the PC board body and extend the service life of the PC board body. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic cross-sectional view of a wear-resistant PC board proposed by the present utility model;
[0015] Figure 2 It is a schematic structural view of a wear-resistant PC board proposed by the present utility model;
[0016] Figure 3 is Figure 2 a partial enlarged view of part A in
[0017] In the figure: 1 PC board body, 2 internal structure layer, 3 middle heat insulation layer, 4 external wear-resistant layer, 5 wear-resistant coating. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0020] Reference Figures 1-3 , a wear-resistant PC board, including the PC board body 1. The PC board body 1 is composed of an internal structure layer 2, an intermediate heat insulation layer 3 and an external wear-resistant layer 4. The internal structure layer 2, the intermediate heat insulation layer 3 and the external wear-resistant layer 4 are formed by hot pressing. The internal structure layer 2 is the innermost layer of the PC board body 1, and the external wear-resistant layer 4 is the outermost layer of the PC board body 1. The intermediate heat insulation layer 3 is located between the internal structure layer 2 and the external wear-resistant layer 4. The internal structure layer 2 is a single-layer structure, and both the intermediate heat insulation layer 3 and the external wear-resistant layer 4 are double-layer structures. The double-layer intermediate heat insulation layer 3 takes the internal structure layer 2 as the symmetry center and is arranged closely against the upper and lower end faces of the internal structure layer 2. The double-layer external wear-resistant layer 4 is respectively arranged on the upper and lower end faces of the double-layer intermediate heat insulation layer 3. The material of the internal structure layer 2 is polycarbonate polymer, and the material of the intermediate heat insulation layer 3 is asbestos. Taking the internal structure layer 2 as the symmetry center, the double-layer intermediate heat insulation layer 3 is arranged closely against the upper and lower end faces of the internal structure layer 2. The double-layer external wear-resistant layer 4 is respectively arranged on the upper and lower end faces of the double-layer intermediate heat insulation layer 3. The internal structure layer 2, the double-layer intermediate heat insulation layer 3 and the double-sided external wear-resistant layer 4 are hot-pressed into shape, and a wear-resistant coating 5 is coated on the PC board body 1 after hot pressing. The double-layer structure of the asbestos material intermediate heat insulation layer 3 improves the heat insulation effect of the PC board body 1.
[0021] A wear-resistant coating 5 is also coated on the external wear-resistant layer 4. The external wear-resistant layer 4 is composed of a number of semi-circular wear-resistant strips arranged closely. The material of the external wear-resistant layer 4 is vulcanized rubber. The wear-resistant coating 5 is coated between adjacent semi-circular wear-resistant strips. The wear-resistant coating 5 is composed of resin rubber and a binder. Wear-resistant ceramic particles are also mixed in the wear-resistant coating 5. The cooperation of a number of closely arranged semi-circular wear-resistant strips made of vulcanized rubber and the wear-resistant coating 5 composed of resin rubber and a binder improves the wear resistance of the outer layer of the PC board body 1, prevents large-area wear caused by friction or collision with the human body or objects, and the wear-resistant coating 5 mixed with wear-resistant ceramic particles can improve the wear resistance of the surface layer of the PC board body 1 and extend the service life of the PC board body 1.
[0022] When the utility model is in use, the double-layer intermediate heat insulation layer 3 is arranged with the internal structure layer 2 as the symmetry center, closely attached to the upper and lower end faces of the internal structure layer 2. The double-layer external wear-resistant layers 4 are respectively arranged on the upper and lower end faces of the double-layer intermediate heat insulation layer 3. The internal structure layer 2, the double-layer intermediate heat insulation layer 3 and the double-sided external wear-resistant layers 4 are hot-pressed into a shape. And a wear-resistant coating 5 is coated on the PC board body 1 after hot-pressing. The intermediate heat insulation layer 3 made of asbestos material with a double-layer structure improves the heat insulation effect of the PC board body 1. A number of semicircular wear-resistant strips made of vulcanized rubber and arranged closely, in cooperation with the wear-resistant coating 5 composed of resin rubber and binder, improve the outer layer wear-resistant effect of the PC board body 1, preventing large-area wear caused by friction or collision with the human body or objects. Moreover, the wear-resistant coating 5 mixed with wear-resistant ceramic particles can improve the surface wear-resistant effect of the PC board body 1 and extend the service life of the PC board body 1.
[0023] The above is only the preferred specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution of the present utility model and its inventive concept, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present utility model.
Claims
1. A wear-resistant PC board, comprising a PC board body (1), characterized in that: The PC board body (1) is composed of an internal structural layer (2), a middle thermal insulation layer (3) and an external wear-resistant layer (4); the internal structural layer (2), the middle thermal insulation layer (3) and the external wear-resistant layer (4) are formed by hot pressing; the internal structural layer (2) is the innermost layer of the PC board body (1); the external wear-resistant layer (4) is the outermost layer of the PC board body (1); the middle thermal insulation layer (3) is located between the internal structural layer (2) and the external wear-resistant layer (4); the external wear-resistant layer (4) is also coated with a wear-resistant coating (5); the external wear-resistant layer (4) is composed of a plurality of closely arranged semicircular wear-resistant strips; the material of the external wear-resistant layer (4) is vulcanized rubber; and the wear-resistant coating (5) is coated between two adjacent semicircular wear-resistant strips.
2. The wear-resistant PC board according to claim 1, characterized in that: The internal structure layer (2) is a single-layer structure, and the middle thermal insulation layer (3) and the outer wear-resistant layer (4) are both double-layer structures. The double-layer middle thermal insulation layer (3) is symmetrically centered on the internal structure layer (2) and is arranged close to the upper and lower end surfaces of the internal structure layer (2). The double-layer outer wear-resistant layer (4) is respectively arranged on the upper and lower end surfaces of the double-layer middle thermal insulation layer (3).
3. The wear-resistant PC board according to claim 1, characterized in that: The material of the internal structural layer (2) is polycarbonate polymer, and the material of the middle thermal insulation layer (3) is asbestos.
4. The wear-resistant PC board according to claim 1, characterized in that: The wear-resistant coating (5) is composed of resin rubber and an adhesive, and wear-resistant ceramic particles are also mixed in the wear-resistant coating (5).