Printing machine and assembly line
By setting up a dust removal device in the printing press to remove dust on the surface of the material roll, the problem of the casting diaphragm being wound in the coating process is solved, and the effect of reducing foreign matter and reducing the probability of damage to the screen is achieved.
Patent Information
- Application Number
- CN202421234930.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-05-31
AI Technical Summary
In the MLCC manufacturing process, the cast diaphragm is easily wrapped in dust and impurities in the air during the coating process, resulting in damage to the screen or printing electrode foreign matter in the subsequent process, affecting product quality.
A printing press is designed, including a first frame, a printing reel, a first dust removal device, a second frame and a second dust removal device. The first surface of the material roll is dusted by the first dust removal device, and the second surface of the material roll is dusted by the second dust removal device. Combined with the difference in viscosity between the two, foreign matter is continuously cleaned.
Effectively reduce foreign objects, reduce the probability of screen damage and the risk of foreign objects in printing electrodes, and improve product quality.
Smart Images

Figure CN222933512U_ABST
Abstract
Description
Technical Field
[0001] The embodiments of the present application relate to the technical field of capacitors, and particularly to a printing machine. Background Art
[0002] MLCC (Multi-layer Ceramic Capacitors) is the English abbreviation of chip multi-layer ceramic capacitors. It is formed by laminating ceramic dielectric films printed with electrodes (inner electrodes) in a misaligned manner, sintering at high temperature to form a ceramic chip, and then sealing metal layers (outer electrodes) at both ends of the chip, thus forming a monolithic-like structure.
[0003] During the implementation of the embodiments of the present application, the inventors found that: the manufacturing process of MLCC includes batching, casting, printing, laminating, sintering, cutting, testing, and packaging, etc. During the casting operation, the casting film is coated from the casting liquid, and during this process, foreign matters such as dust and impurities in the air may be involved. These foreign matters adhere to the casting film and may cause screen plate damage or printing electrode foreign matters in subsequent processes such as printing, affecting product quality. Summary of the Utility Model
[0004] The main technical problem to be solved by the embodiments of the present application is to provide a printing machine that can continuously clean foreign matters during operation, reduce foreign matters, and reduce the probability of screen plate damage and printing electrode foreign matters.
[0005] To solve the above technical problem, one technical solution adopted by the embodiments of the present application is: to provide a printing machine, including a first frame, a printing reel, a first dust removal device, a second frame, and a second dust removal device. The printing reel is arranged on the second frame and is used to carry a material roll; the first dust removal device is arranged on the first frame and is used to remove dust from the first surface of the material roll; the second dust removal frame is arranged on the second frame, the first dust removal device is located above the printing reel, and the second dust removal device is used to remove dust from the second surface of the material roll. When the material roll rotates through the first dust removal device to complete dust removal of the first surface and extends from the surface of the first dust removal device to the printing reel, through the rotation of the printing reel, the second dust removal device removes dust from the second surface of the material roll.
[0006] Optionally, the first dust removal device includes a first dust removal roller shaft and a second dust removal roller shaft. The first dust removal roller shaft and the second dust removal roller shaft are arranged in parallel, and the material roll is in contact with the surface of the first dust removal roller shaft. The first dust removal roller shaft is used to remove dust from the first surface of the material roll, and the second dust removal roller shaft is used to clean the first dust removal roller shaft.
[0007] Optionally, the first frame includes a first frame body and a support frame. The first frame body is connected to the support frame, and the first dust removal device is rotatably disposed on the first frame body.
[0008] Optionally, the first frame body includes a first fixed side plate and a second fixed side plate. The first fixed side plate and the second fixed side plate are oppositely disposed on the support frame. The first fixed side plate is provided with a first chute and a second chute, and the second fixed side plate is provided with a third chute and a fourth chute. One end of the first dust removal roller shaft is provided with a first rotating shaft, and the other end of the first dust removal roller shaft is provided with a second rotating shaft. One end of the second dust removal roller shaft is provided with a third rotating shaft, and the other end of the second dust removal roller shaft is provided with a fourth rotating shaft. The first rotating shaft is disposed in the first chute, the second rotating shaft is disposed in the third chute, the third rotating shaft is disposed in the second chute, and the sixth rotating shaft is disposed in the fourth chute.
[0009] Optionally, the second dust removal device includes a third dust removal roller shaft and a fourth dust removal roller shaft. The fourth dust removal roller shaft is disposed above the printing reel, and the third dust removal roller shaft is disposed above the fourth dust removal roller shaft. The fourth dust removal roller shaft is used for dust removal on the second surface of the supply reel, and the fourth dust removal roller shaft is used for dust removal of the third dust removal roller shaft.
[0010] Optionally, the second frame includes a third frame body and a fourth frame body. The third frame body is connected to the fourth frame body. The printing reel is rotatably disposed on the third frame body, and the second dust removal device is rotatably disposed on the fourth frame body.
[0011] Optionally, the second frame body includes a third fixed side plate and a fourth fixed side plate. The third fixed side plate and the fourth fixed side plate are oppositely disposed on the first frame body. The third fixed side plate is provided with a fifth chute, and the fourth fixed side plate is provided with a sixth chute. One end of the second dust removal device is provided with a fifth rotating shaft, and the other end of the second dust removal device is provided with a sixth rotating shaft. The fifth rotating shaft is disposed in the fifth chute, and the sixth rotating shaft is disposed in the sixth chute.
[0012] Optionally, the printing machine further includes a height adjustment device. The height adjustment device is disposed on the first frame and is used for adjusting the height of the first dust removal device.
[0013] Optionally, the first frame includes a fifth fixed side plate and a sixth fixed side plate which are oppositely arranged. The height adjusting device includes a first height adjusting plate, a second height adjusting plate, a first fixing member and a second fixing member. The fifth fixed side plate is provided with a first fixing groove, the sixth fixed side plate is provided with a second fixing groove, the first height adjusting plate is provided with a first fixing hole, the second height adjusting plate is provided with a second fixing hole, the first fixing member sequentially passes through the first fixing through hole and the first fixing groove, and the second fixing member sequentially passes through the second fixing hole and the second fixing groove.
[0014] To solve the above technical problems, another technical solution adopted in the embodiments of the present application is: to provide an assembly line including any one of the above printing machines.
[0015] The embodiments of the present application provide a printing machine, including a first frame, a printing reel, a first dust removal device, a second frame, and a second dust removal device. The printing reel is arranged on the second frame and is used for carrying a material roll; the first dust removal device is arranged on the first frame and is used for removing dust from the first surface of the material roll; the second dust removal frame is arranged on the second frame, the first dust removal device is located above the printing reel, and the second dust removal device is used for removing dust from the second surface of the material roll. When the material roll rotates through the first dust removal device to complete the dust removal of the first surface, it extends from the surface of the First dust removal device to the printing reel. Through the rotation of the printing reel, the second dust removal device removes dust from the second surface of the material roll. And by combining the viscosity differences between the first dust removal device and the second dust removal device, it can continuously clean foreign matters during operation, reduce foreign matters, and reduce the probability of screen plate breakage and printing electrode foreign matters. Description of the Drawings
[0016] In order to more clearly illustrate the technical solutions in the specific embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to actual scale.
[0017] Figure 1 is a schematic diagram of the printing machine according to the embodiment of the present application;
[0018] Figure 2 is an exploded view of the printing machine according to the embodiment of the present application;
[0019] Figure 3 is another exploded view of the printing machine according to the embodiment of the present application;
[0020] Figure 4 is an exploded view of the second dust removal device according to the embodiment of the present application.
[0021] The reference numerals in the specific embodiments are as follows: 100, printing press; 10, first frame; 20, printing reel; 30, first dust removal device; 40, second frame; 50, second dust removal device; 60, height adjustment device; 301, first dust removal roller shaft; 302, second dust removal roller shaft; 101, first frame body; 102, second frame body; 121, first fixed side plate; 122, second fixed side plate; 123, first chute; 124, second chute; 303, first rotating shaft; 304, second rotating shaft; 502, fourth dust removal roller shaft; 511, third rotating shaft; 512, fourth rotating shaft; 521, fifth rotating shaft; 522, sixth rotating shaft; 401, third frame body; 402, support frame; 411, third fixed side plate; 412, fourth fixed side plate; 413, third chute; 414, fourth chute; 415, fifth chute; 416, sixth chute; 103, fifth fixed side plate; 104, sixth fixed side plate; 601, first height adjustment plate; 602, second height adjustment plate; 131, first fixed groove; 142, second fixed groove; 611, first fixed hole; 612, second fixed hole. Specific embodiments
[0022] To facilitate the understanding of the present application, the present application will be described in more detail below with reference to the accompanying drawings and specific embodiments. It should be noted that when an element is described as "fixed to" another element, it can be directly on the other element, or there can be one or more intermediate elements therebetween. When an element is described as "connected to" another element, it can be directly connected to the other element, or there can be one or more intermediate elements therebetween. The orientation or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "vertical", "horizontal", etc. used in this specification are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present application. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0023] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by those skilled in the technical field to which the present application belongs. The terms used in the specification of the present application are only for the purpose of describing specific embodiments and are not used to limit the present application. The term "and / or" used in this specification includes any and all combinations of one or more of the related listed items.
[0024] In addition, the technical features involved in different embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.
[0025] Please refer to Figure 1 Figure 1 , the printing press 100 includes: A printing press 100 is provided, comprising a first frame 10, a printing reel 20, a first dust removal device 30, a second frame 40, and a second dust removal device 50. The printing reel 20 is disposed on the second frame 40 and is used to carry a material roll. The first dust removal device 30 is disposed on the first frame 10 and is used to remove dust from the first surface of the material roll. The second dust removal device 50 is disposed on the second frame 40. The second dust removal device 30 is located above the printing reel 20 and is used to remove dust from the second surface of the material roll. The material roll extends from an external unwinding mechanism through the first dust removal device 30 and contacts the first dust removal device 30. After the first dust removal device 30 rotates to complete the dust removal of the first surface, it extends from the surface of the First dust removal device 30 to the printing reel 20. Through the rotation of the printing reel 20, the second dust removal device 50 removes dust from the second surface of the material roll. The material roll extends from an external unwinding mechanism to the first dust removal device 30. When the first dust removal device 30 rotates and drives the first surface of the material roll to pass through the first dust removal device 30, the first dust removal device 30 starts and removes foreign objects and dust on its surface. As the material roll continues to rotate, its second surface gradually covers and passes through the second dust removal device 50. At this time, the second dust removal device 50 starts and removes foreign objects and dust on the second surface. In the above manner, the printing press 100 can keep the surface of the material roll clean during the entire printing process, thereby reducing the probability of screen damage and the risk of foreign objects in printed electrodes.
[0026] Please refer to Figure 2 and Figure 3, the first dust removal device 30 includes a first dust removal roller shaft 301 and a second dust removal roller shaft 302. The first dust removal roller shaft 301 and the second dust removal roller shaft 302 are arranged in parallel, and the material roll contacts the surface of the first dust removal roller shaft 301. The first dust removal roller shaft 301 is used for removing dust from the first surface of the material roll, and the second dust removal roller shaft 302 is used for the first dust removal roller shaft 301 to remove dust. The first dust removal roller shaft 301 is provided with a first adhesive film (not shown in the figure), and the second dust removal roller shaft 302 is provided with a second adhesive film (not shown in the figure). When the external unwinding mechanism of the material roll extends through the first dust removal device 30, the first surface of the material roll first passes through the first dust removal roller shaft 301 and contacts the first dust removal roller shaft 301. Further, the first adhesive film on the first dust removal roller shaft 301 contacts the first surface of the material roll. As the unwinding mechanism rotates, the first surface of the material roll contacts the first dust removal roller shaft 301, and the second dust removal roller shaft 302 contacts the first dust removal roller shaft 301. The two dust removal roller shafts rotate at an appropriate speed to remove dust and foreign objects from the material roll. Through the combined action of the two roller shafts, comprehensive dust removal of the first surface of the material roll is achieved, and at the same time, the first dust removal roller shaft 302 is dusted, ensuring that the material roll remains clean during transmission and reducing the risk of foreign objects during the printing process. The dust and foreign objects are removed from the material roll by the viscosity of the first adhesive film. As the material roll continues to rotate, the second dust removal device 50 is started simultaneously.
[0027] Specifically, please continue to refer to Figure 2 and Figure 3, the first rack 10 includes a first frame body 101 and a support frame 102. The first frame body 101 is connected to the support frame 102, and the first dust removal device 30 is rotatably arranged on the first frame body 101. The first frame body 101 includes a first fixed side plate 121 and a second fixed side plate 122. The first fixed side plate 121 and the second fixed side plate 122 are oppositely arranged on the support frame 102. The first fixed side plate 121 is provided with a first sliding groove 123 and a second sliding groove 124, and the second fixed side plate 122 is provided with a third sliding groove 413 and a fourth sliding groove 414. One end of the first dust removal roller shaft 301 is provided with a first rotating shaft 303, and the other end of the first dust removal roller shaft 301 is provided with a second rotating shaft 304. One end of the second dust removal roller shaft 302 is provided with a third rotating shaft (not shown in the figure), and the other end of the second dust removal roller shaft 302 is provided with a fourth rotating shaft 512. The first rotating shaft 303 is arranged in the first sliding groove 123, the second rotating shaft 304 is arranged in the third sliding groove 413, the third rotating shaft (not shown in the figure) is arranged in the second sliding groove 124, and the fourth rotating shaft 512 is arranged in the fourth sliding groove 414. By adjusting the positions of the first rotating shaft 303, the second rotating shaft 304, the third rotating shaft 5 (not shown in the figure) and the fourth rotating shaft 512 in the first sliding groove 123, the second sliding groove 124, the fourth sliding groove 414, the third sliding groove 413 and the fourth sliding groove 414, the position adjustment of the first dust removal roller shaft 301 and the second dust removal roller shaft 302 can be realized to meet the dust removal requirements of material coils with different sizes and positions.
[0028] Please refer to Figure 2 and Figure 3, the second dust removal device 50 includes a third dust removal roller shaft 501 and a fourth dust removal roller shaft 502. The fourth dust removal roller shaft 502 is disposed above the printing roller shaft 20, and the third dust removal roller shaft 501 is disposed above the fourth dust removal roller shaft 502. The fourth dust removal roller shaft 502 is used for removing dust from the second surface of the supply roll, and the third dust removal roller shaft 501 is used for removing dust from the fourth dust removal roller shaft 502. The third dust removal roller shaft 501 is provided with a third adhesive film (not shown in the figure), and the fourth dust removal roller shaft 502 is provided with a fourth adhesive film (not shown in the figure). When the supply roll rotates through the first dust removal device 30, the first surface of the supply roll first passes through the first dust removal roller shaft 301. The first adhesive film on the first dust removal roller shaft 301 contacts the surface of the supply roll, and dust and foreign matters are removed from the supply roll through the adhesiveness of the first adhesive film. When the supply roll rotates on the first dust removal device 30 and the dust removal of the first surface is completed, the supply roll naturally extends from the surface of the first dust removal roller shaft 301 to the second dust removal device 50. At this time, the supply roll covers the printing roller shaft 20, and the second surface of the supply roll contacts the fourth dust removal roller shaft 502. As the supply roll continues to rotate, the fourth adhesive film further removes dust and foreign matters on the second surface of the supply roll, and the third adhesive film removes dust and foreign matters attached to the fourth dust removal roller shaft 502. During long-term continuous operation, the second dust removal device 50 and the first dust removal device 30 always maintain a clean and efficient working state, thereby ensuring the cleanliness of the surface of the supply roll.
[0029] Please refer to Figure 3 , the second frame 40 includes a third frame body 401 and a fourth frame body 402. The third frame body 401 is connected to the fourth frame body 402. The printing roller shaft 20 is rotatably disposed on the third frame body 401, and the second dust removal device 50 is rotatably disposed on the fourth frame body 402. The fourth frame body 402 includes a third fixed side plate 411 and a fourth fixed side plate 412. The third fixed side plate 411 and the fourth fixed side plate 412 are oppositely disposed on the first frame body 101. The third fixed side plate 411 is provided with a fifth sliding groove 415, and the fourth fixed side plate 412 is provided with a sixth sliding groove 416. One end of the second dust removal device 50 is provided with a fifth rotating shaft 521, and the other end of the second dust removal device 50 is provided with a sixth rotating shaft 522. The fifth rotating shaft 521 is disposed in the fifth sliding groove 415, and the sixth rotating shaft 522 is disposed in the sixth sliding groove 416. Through the above settings, the first dust removal device 30 rotates, and at the same time, the adhesiveness of the second dust removal device 50 is used to continuously clean the supply roll, so as to reduce foreign matters, reduce the probability of screen plate breakage and printing electrode foreign matters.
[0030] In some embodiments, the first dust removal device 30 is provided with an adjusting mechanism for adjusting the distance between the first dust removal roller shaft 301 and the second dust removal roller shaft 302 to adapt to coils of different sizes. This can ensure that an appropriate contact pressure is maintained between the dust removal roller shaft and the surface of the coil, improving the dust removal effect.
[0031] Please refer to Figure 1 and Figure 4 , the printing machine 100 further includes a height adjusting device 60 provided on the first frame 10. The height adjusting device 60 is used to adjust the height of the first dust removal device 30 to meet the dust removal requirements of coils of different sizes and positions. The first frame 10 includes a relatively arranged fifth fixed side plate 103 and a sixth fixed side plate 104. The height adjusting device 60 includes a first height adjusting plate 601, a second height adjusting plate 602, a first fixing member (not shown in the figure), and a second fixing member (not shown in the figure). The fifth fixed side plate 103 is provided with a first fixing groove 131, and the sixth fixed side plate 104 is provided with a second fixing groove 142. The first height adjusting plate 601 is provided with a first fixing hole 611, and the second height adjusting plate 602 is provided with a second fixing hole 612. The first fixing member sequentially passes through the first fixing hole 611 and the first fixing groove 131, and the second fixing member sequentially passes through the second fixing hole 612 and the second fixing groove 142. When it is necessary to adjust the height of the first dust removal device 30, first loosen the first fixing member and the second fixing member to enable the first height adjusting plate 601 and the second height adjusting plate 602 to move freely within a certain range. According to the size and position of the coil, adjust the heights of the first height adjusting plate 601 and the second height adjusting plate 602 respectively to ensure an appropriate distance and angle are maintained between the first dust removal device 30 and the coil.
[0032] After the adjustment is completed, tighten the first fixing member and the second fixing member to fix the first height adjusting plate 601 and the second height adjusting plate 602 at the new height position, thereby achieving precise adjustment of the height of the first dust removal device 30.
[0033] In the embodiments of the present application, the first fixing member and the second fixing member can be bolts, pin shafts, etc.
[0034] An embodiment of the present application provides a printing machine 100, which includes a first frame 10, a printing reel 20, a first dust removal device 30, a second frame 40, and a second dust removal device 50. The printing reel 20 is disposed on the second frame 40 and is used to carry a material roll. The first dust removal device 30 is disposed on the first frame 10 and is used to remove dust from the first surface of the material roll. The second dust removal frame is disposed on the second frame 40, and the second dust removal device 30 is located above the printing reel 20. The second dust removal device 50 is used to remove dust from the second surface of the material roll. When the material roll rotates through the first dust removal device 30 to complete dust removal on the first surface and then extends from the surface of the first dust removal device 30 to the printing reel 20, through the rotation of the printing reel 20, the second dust removal device 50 removes dust from the second surface of the material roll. Moreover, by combining the viscosity differences between the first dust removal device 30 and the second dust removal device 50, it can continuously clean foreign matters during operation, reduce foreign matters, and lower the probability of screen plate breakage and foreign matters in printed electrodes.
[0035] The above are only the embodiments of the present application, and do not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present application, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present application.
Claims
1. A printing press, characterized in that: include: First rack; A first dust removal device is disposed on the first frame, and the first dust removal device is used to remove dust from a first surface of the material roll; Second rack; A printing reel, disposed on the second frame, and used for carrying a material roll; A second dust removal device is provided on the second frame. The second dust removal device is located above the printing reel. The second dust removal device is used to remove dust from the second surface of the material roll. The material roll extends from the external unwinding mechanism through the first dust removal device, and the material roll contacts the first dust removal device. After the first dust removal device rotates to complete the dust removal of the first surface, it extends from the surface of the first dust removal device to the printing reel. Through the rotation of the printing reel, the second dust removal device removes dust from the second surface of the material roll.
2. The printing press according to claim 1, characterized in that The first dust removal device includes a first dust removal roller and a second dust removal roller, the first dust removal roller and the second dust removal roller are arranged in parallel, and the material roll is in contact with the surface of the first dust removal roller, the first dust removal roller is used to remove dust from the first surface of the material roll, and the second dust removal roller is used to remove dust for the first dust removal roller.
3. The printing press according to claim 2, characterized in that: The first frame includes a first frame body and a supporting frame, the first frame body is connected to the supporting frame, and the first dust removal device is rotatably arranged on the first frame body.
4. The printing press according to claim 3, characterized in that: The first frame body includes a first fixed side plate and a second fixed side plate, the first fixed side plate and the second fixed side plate are relatively arranged on the supporting frame, the first fixed side plate is provided with a first slide groove and a second slide groove, the second fixed side plate is provided with a third slide groove and a fourth slide groove, one end of the first dust removal roller shaft is provided with a first rotating shaft, the other end of the first dust removal roller shaft is provided with a second rotating shaft, one end of the second dust removal roller shaft is provided with a third rotating shaft, and the other end of the second dust removal roller shaft is provided with a fourth rotating shaft, the first rotating shaft is arranged in the first slide groove, the second rotating shaft is arranged in the third slide groove, the third rotating shaft is arranged in the second slide groove, and the fourth rotating shaft is arranged in the fourth slide groove.
5. The printing press according to claim 1, characterized in that: The second dust removal device includes a third dust removal roller and a fourth dust removal roller, wherein the fourth dust removal roller is disposed above the printing reel, and the third dust removal roller is disposed above the fourth dust removal roller. The fourth dust removal roller is used for dust removal on the second surface of the feed roll, and the fourth dust removal roller is used for dust removal for the third dust removal roller.
6. The printing press according to claim 1, characterized in that: The second frame includes a third frame and a fourth frame, the third frame is connected to the fourth frame, the printing reel is rotatably disposed on the third frame, and the second dust removal device is rotatably disposed on the fourth frame.
7. The printing press according to claim 6, characterized in that The fourth frame includes a third fixed side plate and a fourth fixed side plate, the third fixed side plate and the fourth fixed side plate are relatively arranged on the fourth frame, the third fixed side plate is provided with a fifth slide groove, the fourth fixed side plate is provided with a sixth slide groove, one end of the second dust removal device is provided with a fifth rotating shaft, the other end of the second dust removal device is provided with a sixth rotating shaft, the fifth rotating shaft is provided in the fifth slide groove, and the sixth rotating shaft is provided in the sixth slide groove.
8. The printing press according to claim 1, characterized in that: The printing press further comprises a height adjusting device, which is arranged on the first frame and is used to adjust the height of the first dust removing device.
9. The printing press according to claim 8, characterized in that The first frame includes a fifth fixed side plate and a sixth fixed side plate arranged opposite to each other, the height adjustment device includes a first height adjustment plate, a second height adjustment plate, a first fixing member and a second fixing member, the fifth fixed side plate is provided with a first fixing groove, the sixth fixed side plate is provided with a second fixing groove, the first height adjustment plate is provided with a first fixing hole, the second height adjustment plate is provided with a second fixing hole, the first fixing member passes through the first fixing hole and the first fixing groove in sequence, and the second fixing member passes through the second fixing hole and the second fixing groove in sequence.
10. A production line, characterized in that: Comprising a printing machine as described in any one of claims 1-9.