Through-core capacitor assembly turnover device
By designing the core-through capacitor assembly flip device, the core-through capacitor is automatically flipped by using the robotic mechanism and the flip mechanism, the problem of relying on low manual operation efficiency in the prior art is solved and the production efficiency is improved.
Patent Information
- Application Number
- CN202421935058.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-09
AI Technical Summary
In the prior art, the flip of the core-through capacitor mainly relies on manual operation, and is inefficient and prone to forget to flip workpieces.
A core-through capacitor assembly flip device is designed, including a chain block, a chain block positioning mechanism, a robot mechanism and a flip mechanism. The core-through capacitor is grasped by the robot mechanism and the flip mechanism is driven to flip it by 180 degrees during the movement, achieving automatic flip.
The automatic flip of the core-through capacitor is realized, the production efficiency is improved, and the misoperation in manual operation is avoided.
Smart Images

Figure CN222934664U_ABST
Abstract
Description
[Technical Field]
[0001] The utility model relates to a device for assembling and flipping a through-core capacitor. [Background Art]
[0002] In the production process of through-core capacitors, after the upper cover is assembled on the upper part of the through-core capacitor, it is necessary to flip the through-core capacitor so as to enter the next process for assembling the lower sleeve and the lower cover on the lower part of the through-core capacitor. However, the existing flipping of through-core capacitors is completed by manual operation, with low efficiency and prone to forgetting to flip the through-core capacitor workpieces. [Content of the Utility Model]
[0003] The utility model overcomes the deficiencies of the prior art and provides a device for assembling and flipping a through-core capacitor.
[0004] To achieve the above object, the utility model adopts the following technical solutions:
[0005] A device for assembling and flipping a through-core capacitor, characterized in that: it includes a chain block for placing the through-core capacitor and moving with a conveying mechanism, a chain block positioning mechanism for locking the chain block when the chain block moves to the flipping station is arranged on one side of the conveying mechanism, a manipulator mechanism for grasping the through-core capacitor and moving up and down is arranged on one side of the conveying mechanism and above the locked chain block, and a flipping mechanism for flipping the through-core capacitor when the manipulator mechanism grasps the through-core capacitor and moves upward is arranged on the manipulator mechanism.
[0006] The device for assembling and flipping a through-core capacitor as described above, characterized in that: the chain block positioning mechanism includes a positioning mechanism base arranged on one side of the conveying mechanism, a horizontally arranged positioning pin is arranged on the positioning mechanism base, a pin movement mechanism for driving the positioning pin to move horizontally is arranged on the outer side section of the positioning pin, and a chain block jack for inserting the positioning pin to lock the chain block is arranged on one side surface of the chain block.
[0007] The device for assembling and flipping a through-core capacitor as described above, characterized in that: the pin movement mechanism includes a pin movement mechanism bracket, a rotating member is arranged on the pin movement mechanism bracket, a pull rod for driving the rotating member to rotate is hinged to the rotating member, a pin driving sleeve is sleeved on the outer end of the positioning pin, and a driving member for driving the positioning pin to move horizontally in cooperation with the pin driving sleeve is arranged on the rotating member.
[0008] The device for assembling and flipping a through-core capacitor as described above, characterized in that: two extending parts of the rotating member are arranged on the rotating member, the pull rod is hinged to one of the extending parts of the rotating member, the driving member is arranged on the other extending part of the rotating member, a driving sleeve groove is arranged on the outer side of the pin driving sleeve, and the driving member is a cylindrical driving member and the cylindrical driving member is arranged in the driving sleeve groove.
[0009] A core-through capacitor assembly flipping device as described above, characterized in that: on the side arc surface of the plugging end of the positioning pin, a rubber sleeve with an arc side surface that cooperates with the positioning pin is provided in the chain block jack.
[0010] A core-through capacitor assembly flipping device as described above, characterized in that: the manipulator mechanism includes a manipulator bracket arranged on one side of the conveying mechanism. A vertically arranged guide rail is provided on the manipulator bracket. A manipulator slider is arranged on the guide rail. A manipulator mounting plate is connected to the manipulator slider. A driving rod for driving the manipulator slider to slide along the guide rail is provided on the manipulator mounting plate. A cylinder is provided on the manipulator mounting plate at a position above the locked chain block. The cylinder is arranged downward and the cylinder is provided with two laterally moving cylinder driving ends. The cylinder driving ends are respectively connected to clamping blocks that form the manipulator.
[0011] A core-through capacitor assembly flipping device as described above, characterized in that: the flipping mechanism includes a flipping mechanism base arranged on the manipulator bracket. A vertically arranged rack is provided on the flipping mechanism base. Installation plate extension parts extending downward are respectively provided on the manipulator mounting plate on both sides of the clamping block. A clamping piece for clamping the core-through capacitor is provided on the inner side surface of the clamping block. A connecting rod that transversely passes through the clamping block and the installation plate extension part and can rotate within the clamping block and the installation plate extension part as the clamping block moves laterally is connected to the clamping piece. A gear that cooperates with the rack to drive the connecting rod to rotate is provided at the other end of one of the connecting rods.
[0012] A core-through capacitor assembly flipping device as described above, characterized in that: a flipping mechanism slider is arranged on the guide rail. A flipping mechanism base is arranged on the flipping mechanism slider. The rack is arranged on the flipping mechanism base.
[0013] A core-through capacitor assembly flipping device as described above, characterized in that: a positioning groove for clamping the grounding piece of the core-through capacitor is provided on the clamping surface of the clamping piece.
[0014] A core-through capacitor assembly flipping device as described above, characterized in that: a chain block through hole for loading the core-through capacitor is provided at the top of the chain block. A plurality of chain block bumps that contact and lift the core-through capacitor with the grounding piece of the core-through capacitor are provided at the top of the chain block near the chain block through hole. Avoidance notches for avoiding the clamping piece are respectively provided on both sides of the chain block through hole at the top of the chain block.
[0015] The beneficial effects of the present utility model are:
[0016] The utility model is provided with a chain block for placing a feedthrough capacitor and moving along with a conveying mechanism, a chain block positioning mechanism for locking the chain block when the chain block moves to a flipping station, a manipulator mechanism arranged above the locked chain block and capable of moving up and down to grasp the feedthrough capacitor, and a flipping mechanism arranged on the manipulator mechanism for flipping the feedthrough capacitor when the manipulator mechanism grasps the feedthrough capacitor and moves upward. By grasping the feedthrough capacitor with the manipulator mechanism and driving the feedthrough capacitor to flip 180 degrees during the movement, and then placing it back into the chain block after flipping, the function of automatically flipping the feedthrough capacitor is realized. [Description of the Drawings]
[0017] Figure 1 is one of the schematic structural diagrams of the utility model;
[0018] Figure 2 is the second schematic structural diagram of the utility model;
[0019] Figure 3 is the schematic diagram of the chain block positioning mechanism of the utility model;
[0020] Figure 4 is the schematic diagram of the manipulator mechanism and the flipping mechanism of the utility model;
[0021] Figure 5 is the schematic structural diagram of the chain block of the utility model. [Detailed Embodiments]
[0022] Next, the technical solutions in the embodiments of the utility model will be clearly and completely described in conjunction with the drawings.
[0023] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the utility model are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly. In addition, the descriptions involving "preferred", "sub-preferred", etc. in the utility model are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "preferred" and "sub-preferred" may explicitly or implicitly include at least one such feature.
[0024] As Figures 1-5As shown in the figure, a core-through capacitor assembly flipping device includes a chain block 1 for placing core-through capacitors and moving with a conveying mechanism. On one side of the conveying mechanism, there is a chain block positioning mechanism 2 for locking the chain block 1 when the chain block 1 moves to the flipping station. On one side of the conveying mechanism, there is a manipulator mechanism 3 arranged above the locked chain block 1 and capable of moving up and down to grab the core-through capacitor. The manipulator mechanism 3 is provided with a flipping mechanism 4 for flipping the core-through capacitor when the manipulator mechanism 3 grabs the core-through capacitor and moves upward. During the working process, the core-through capacitor is vertically placed on the chain block 1, and the conveying mechanism drives the chain block 1 to move. When the chain block 1 moves to the flipping position, the chain block positioning mechanism 2 locks the chain block 1 to stop its movement. Subsequently, the manipulator mechanism 3 moves downward and grabs the core-through capacitor. During the upward movement after grabbing the core-through capacitor, the flipping mechanism 4 synchronously drives the core-through capacitor to flip by 180°. After flipping, the manipulator mechanism 3 releases the core-through capacitor, and the inverted core-through capacitor is loaded into the chain block 1, realizing the assembly and flipping function of the core-through capacitor.
[0025] As Figures 1-3 shown in the figure, the chain block positioning mechanism 2 includes a positioning mechanism base 21 arranged on one side of the conveying mechanism. The positioning mechanism base 21 is provided with a horizontally arranged positioning pin 22. The outer section of the positioning pin 22 is provided with a pin movement mechanism 23 for driving the positioning pin 22 to move horizontally. On one side surface of the chain block 1, there is a chain block jack 11 for the positioning pin 22 to insert and lock the chain block 1. When the chain block 1 moves to the flipping position with the conveying mechanism, the pin movement mechanism 23 drives the positioning pin 22 to move horizontally and insert into the chain block jack 11, locking the chain block 1 in the flipping position.
[0026] As Figures 1-3 shown in the figure, the positioning pin movement mechanism 23 includes a pin movement mechanism bracket 231. The pin movement mechanism bracket 231 is provided with a rotating member 232. The rotating member 232 is hinged with a pull rod 233 for driving the rotating member 232 to rotate. The outer end of the positioning pin 22 is sleeved with a pin driving sleeve 234. The rotating member 232 is provided with a driving member 235 for cooperating with the pin driving sleeve 234 to drive the positioning pin 22 to move horizontally. When locking the chain block 1, the pull rod 233 is pulled downward to make the rotating member 232 rotate, driving the pin driving sleeve 234 to move, thereby driving the driving member 235 to move horizontally, and making the positioning pin 22 move horizontally and insert into the chain block jack 11 to lock the chain block 1.
[0027] As Figures 1-3As shown, two rotating member extension portions 2321 extending outward are provided on the rotating member 232. The pull rod 233 is hinged to one of the rotating member extension portions 2321, and the driving member 235 is arranged on the other rotating member extension portion 2321. A driving sleeve groove 2341 is provided on the outer side of the pin driving sleeve 234. The driving member 235 is a cylindrical driving member and is arranged in the driving sleeve groove 2341, which is convenient for driving the positioning pin 22 to move horizontally through the pull rod 233 and insert into the link block jack 11.
[0028] As Figures 1-2 and Figure 5 shown, an arc-shaped surface is provided on the side of the insertion end of the positioning pin 22, and a rubber sleeve 12 with an arc-shaped side surface and matching with the positioning pin 22 is provided in the link block jack 11, which can better make the positioning pin 22 insert and lock the link block 1.
[0029] As Figures 1-2 and Figure 4 shown, the manipulator mechanism 3 includes a manipulator bracket 31 arranged on one side of the conveying mechanism. A vertically arranged guide rail 32 is provided on the manipulator bracket 31. A manipulator slider 33 is arranged on the guide rail 32. A manipulator mounting plate 34 is connected to the manipulator slider 33. A driving rod 35 for driving the manipulator slider 33 to slide along the guide rail 32 is provided on the manipulator mounting plate 34. An air cylinder 36 is provided on the manipulator mounting plate 34 at the upper side position of the locked link block 1. The air cylinder 36 is arranged downward and has two laterally moving cylinder driving ends. The cylinder driving ends are respectively connected with clamping blocks 37 forming the manipulator. When clamping the through-hole capacitor, the driving rod 35 drives the manipulator mounting plate 34 and the manipulator slider 33 to move downward along the guide rail 32, and the clamping blocks 37 are driven by the air cylinder 36 to clamp the through-hole capacitor, so as to realize the clamping of the through-hole capacitor.
[0030] As Figures 1-2 and Figure 4 shown, the flipping mechanism 4 includes a flipping mechanism base 41 arranged on the manipulator bracket 31. A vertically arranged rack 42 is provided on the flipping mechanism base 41. Installation plate extension portions 341 extending downward are respectively provided on both sides of the manipulator mounting plate 34 where the clamping blocks 37 are located. A clamping member 43 for clamping the through-hole capacitor is provided on the inner side surface of the clamping block 37. A connecting rod 44 that laterally passes through the clamping block 37 and the installation plate extension portion 341 and can move laterally with the clamping block 37 and rotate in the clamping block 37 and the installation plate extension portion 341 is connected to the clamping member 43. A gear 45 that cooperates with the rack 42 to drive the connecting rod 44 to rotate is provided at the other end of one of the connecting rods 44. When the manipulator mechanism 3 clamps the through-hole capacitor, the through-hole capacitor is clamped on both sides by the clamping member 43. At the same time, during the upward movement process after the manipulator mechanism 3 clamps the through-hole capacitor, the gear 45 is driven by the rack 42, driving the connecting rod 44 connected to the gear 45 to rotate, thereby driving the clamping member 43 to rotate and making the through-hole capacitor flip 180 degrees.
[0031] As Figures 1-2 and Figure 4 shown, a turnover mechanism slider 46 is provided on the guide rail 32, a turnover mechanism base 41 is provided on the turnover mechanism slider 46, and a rack 42 is arranged on the turnover mechanism base 41. The turnover mechanism slider 46 drives the turnover mechanism base 41 to move up and down, so as to adjust the relative position between the rack 42 and the gear 45, and thus adjust the turnover angle of the feedthrough capacitor; a positioning groove 431 for clamping the ground connection piece of the feedthrough capacitor is provided on the clamping surface of the clamping member 43, which is convenient for clamping both sides of the ground connection piece of the feedthrough capacitor.
[0032] As Figures 1-2 and Figure 5 shown, a chain block through hole 13 for loading the feedthrough capacitor is provided at the top of the chain block 1. A plurality of chain block bumps 14 that contact the ground connection piece of the feedthrough capacitor and jack up the feedthrough capacitor are provided at a position near the chain block through hole 13 at the top of the chain block 1. Avoidance notches 15 for avoiding the clamping member 43 are respectively provided on both sides of the chain block through hole 13 at the top of the chain block 1, which is convenient for the manipulator mechanism 3 to clamp both sides of the ground connection piece of the feedthrough capacitor from the chain block 1.
[0033] The above are only the preferred embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. All equivalent structural transformations made under the inventive concept of the present invention by using the content of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A through-hole capacitor assembly flipping device, characterized in that: The invention comprises a chain block (1) for placing a through-core capacitor and moving with a conveying mechanism, a chain block positioning mechanism (2) for locking the chain block (1) when the chain block (1) moves to a flipping station is provided on one side of the conveying mechanism, a manipulator mechanism (3) is provided on one side of the conveying mechanism and is arranged on the upper side of the locked chain block (1) and can move up and down to grab the through-core capacitor, and a flipping mechanism (4) is provided on the manipulator mechanism (3) for flipping the through-core capacitor when the manipulator mechanism (3) grabs the through-core capacitor and moves upward.
2. A through-hole capacitor assembly flipping device according to claim 1, characterized in that: The chain block positioning mechanism (2) comprises a positioning mechanism base (21) arranged on one side of the transmission mechanism, a positioning latch (22) arranged transversely is arranged on the positioning mechanism base (21), an outer section of the positioning latch (22) is provided with a latch moving mechanism (23) for driving the positioning latch (22) to move transversely, and a chain block insertion hole (11) for inserting the positioning latch (22) to lock the chain block (1) is provided on one side surface of the chain block (1).
3. The through-hole capacitor assembly flipping device according to claim 2, characterized in that: The positioning latch movement mechanism (23) comprises a latch movement mechanism bracket (231), a rotating member (232) is provided on the latch movement mechanism bracket (231), a pull rod (233) is hingedly connected to the rotating member (232) for driving the rotating member (232) to rotate, a latch drive sleeve (234) is sleeved on the outer end of the positioning latch (22), and a drive member (235) is provided on the rotating member (232) for cooperating with the latch drive sleeve (234) to drive the positioning latch (22) to move horizontally.
4. The through-hole capacitor assembly flipping device according to claim 3, characterized in that: The rotating member (232) is provided with two rotating member extensions (2321) extending outward, the pull rod (233) is hingedly connected to one of the rotating member extensions (2321), the driving member (235) is arranged on the other rotating member extension (2321), the outer side of the latch driving sleeve (234) is provided with a driving sleeve groove (2341), the driving member (235) is a cylindrical driving member and the cylindrical driving member is arranged in the driving sleeve groove (2341).
5. The through-hole capacitor assembly flipping device according to claim 2, characterized in that: The side surface of the plugging end of the positioning pin (22) is an arc-shaped surface, and a rubber sleeve (12) which matches the positioning pin (22) and has an arc-shaped side surface is arranged in the chain block insertion hole (11).
6. The through-hole capacitor assembly flipping device according to claim 1, characterized in that: The manipulator mechanism (3) comprises a manipulator support (31) arranged on one side of the conveying mechanism, a vertically arranged guide rail (32) is arranged on the manipulator support (31), a manipulator slider (33) is arranged on the guide rail (32), a manipulator mounting plate (34) is connected to the manipulator slider (33), a driving rod (35) for driving the manipulator slider (33) to slide along the guide rail (32) is arranged on the manipulator mounting plate (34), a cylinder (36) is arranged on the manipulator mounting plate (34) at the upper side of the locked chain block (1), the cylinder (36) is arranged downward and is provided with two cylinder driving ends for transverse movement, and the cylinder driving ends are respectively connected to clamping blocks (37) constituting the manipulator.
7. The through-hole capacitor assembly flipping device according to claim 6, characterized in that: The flip mechanism (4) comprises a flip mechanism base (41) arranged on the manipulator support (31), a rack (42) arranged vertically on the flip mechanism base (41), a mounting plate extension (341) extending downwardly is respectively arranged on both sides of the clamping block (37), a clamping piece (43) for clamping the through-core capacitor is arranged on the inner side surface of the clamping block (37), a connecting rod (44) is connected to the clamping piece (43) and passes through the clamping block (37) and the mounting plate extension (341) horizontally and can move horizontally with the clamping block (37) and can rotate in the clamping block (37) and the mounting plate extension (341), and one of the connecting rods (44) is provided with a gear (45) at the other end thereof and cooperates with the rack (42) to drive the connecting rod (44) to rotate.
8. The through-hole capacitor assembly flipping device according to claim 7, characterized in that: A turning mechanism slider (46) is provided on the guide rail (32), a turning mechanism base (41) is provided on the turning mechanism slider (46), and a rack (42) is arranged on the turning mechanism base (41).
9. The through-hole capacitor assembly flipping device according to claim 7, characterized in that: A positioning groove (431) for clamping the grounding plate of the through-core capacitor is provided on the clamping surface of the clamping piece (43).
10. The through-hole capacitor assembly flipping device according to claim 9, characterized in that: A chain block through hole (13) for inserting a through-core capacitor is provided at the top of the chain block (1); a plurality of chain block protrusions (14) are provided at the top of the chain block (1) near the chain block through hole (13) for contacting with the through-core capacitor grounding sheet and lifting the through-core capacitor; and avoidance recesses (15) for avoiding the clamping member (43) are provided at the top of the chain block (1) on both sides of the chain block through hole (13).