Roller passing cleaning mechanism
By using a combination of double-sided adhesive and detection sensors in the production of film coils, automatic cleaning of the surface of the roll is achieved, quality problems caused by dust accumulation in the prior art are solved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421913050.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-08
AI Technical Summary
In the prior art, during the film roll production process, dust accumulates on the surface of the roll due to electrostatic adsorption and other reasons, resulting in a decline in product quality. The existing manual cleaning methods are inefficient, making it difficult to meet the needs of rapid maintenance.
A through-roll cleaning mechanism is designed, using a combination of double-sided adhesive and detection sensor. The double-sided adhesive is automatically attached to the surface of the roller. The double-sided adhesive covers the dust on the surface of the roller through material operation. The detection sensor monitors the bonding situation and triggers an alarm.
Automatic cleaning of the surface of the roller is realized, saving manual maintenance time, and is especially suitable for areas where space is limited or people cannot enter, improving product quality and production efficiency.
Smart Images

Figure CN222934886U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pole piece production, in particular to a mechanism for a film coil material device to pass over a roller, which is a roller cleaning mechanism. Background Art
[0002] For coil materials, especially film coil materials, in order to prevent the film from wrinkling during production, several rollers are needed to support the film material. During production, due to electrostatic adsorption and other reasons, dust in the air or on the material will be adsorbed on the surface of the roller, ultimately affecting the product quality (refer to Figure 6 ). Therefore, the roller surface needs to be cleaned regularly to avoid the occurrence of the above problems.
[0003] Currently, the cleaning measure for the roller surface is manual wiping at regular intervals by humans. This is inefficient, and for some positions, there is not enough space, and it is greatly affected by human factors, which is not conducive to improving the excellent rate of products. Content of the Utility Model
[0004] In view of this, the utility model provides a roller cleaning mechanism, which is applied to devices for producing films, especially in the lithium battery industry, and can ensure automatic cleaning of the surface of the roller in the device, and can quickly meet production use, thereby saving the labor and time costs of equipment maintenance.
[0005] The utility model adopts the following technical solutions to achieve the above technical effects:
[0006] A roller cleaning mechanism includes a bracket and double-sided tape, and also includes a pay-off reel, a take-up reel and a pressure wheel structure; the double-sided tape starts from the pay-off reel, bypasses the pressure wheel structure, and is wound by the take-up reel; at least one double-sided tape pay-off reel on each pay-off reel is an air shaft with damping, and the take-up reel is a slip shaft;
[0007] The adhesive surface of the double-sided tape faces a roller, and the double-sided tape is adhered to the pole piece on the roller;
[0008] A detection sensor is further arranged on the bracket, and the detection sensor faces the position where the double-sided tape adheres to the pole piece, and is used for detecting the adhesion situation of the double-sided tape on the pole piece; an alarm is electrically connected to the detection sensor.
[0009] Further, on the double-sided tape, the substrate with adhesive has a plurality of equally spaced partitions on the release paper.
[0010] Further, the driving motor of the take-up reel is installed on the bracket and is used for driving the take-up reel to rotate; the detection sensor is electrically connected to the driving motor.
[0011] Further, for the two adhesive surfaces of the double-sided tape, the adhesive surface with high viscosity is adhered to the surface of the pole piece, and the adhesive surface with low viscosity cleans the stains on the roller.
[0012] Further, the pressing wheel structure includes a pressing wheel, a pressing wheel bracket, a spring and a spring guide rod; the pressing wheel bracket is of a U-shaped structure, and sliding grooves are provided on both side plates thereof; both ends of the central axis of the pressing wheel are respectively located in the corresponding sliding grooves; the spring guide rod is fixed on the middle top plate of the pressing wheel bracket, and a sliding plate is sleeved thereon, the spring is sleeved on the spring guide rod and one end abuts against the sliding plate, and the other end abuts against the lower surface of the middle top plate;
[0013] Both ends of the sliding plate are respectively located in the corresponding sliding grooves and press on the corresponding ends of the central axis.
[0014] Further, a plurality of detection sensors are provided, and the take-up roller takes up the release paper of the double-sided tape.
[0015] Compared with the prior art, the technical solution of the present utility model has the following beneficial effects:
[0016] 1. It saves the time for manually cleaning the roller by hand, and for places where the maintenance space is insufficient and personnel cannot enter, the cleaning of the roller can also be quickly realized.
[0017] 2. The structure is simple and the stability is good. The original equipment does not need to be greatly changed to achieve the effect of automatically cleaning the roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a front view structural schematic diagram of an embodiment of the present utility model;
[0019] Figure 2 is an axonometric structural schematic diagram of an embodiment of the present utility model;
[0020] Figure 3 is a schematic diagram of the double-sided tape surface of an embodiment of the present utility model;
[0021] Figure 4 is a schematic diagram of the pressing wheel structure of an embodiment of the present utility model;
[0022] Figure 5 is Figure 2 a partial enlarged view of;
[0023] Figure 6 is a structural schematic diagram of cleaning the roller surface in the background art; DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] Next, the present utility model will be further described in conjunction with the drawings.
[0025] An over-roller cleaning mechanism includes a bracket and double-sided tape, and also includes a pay-off reel, a take-up reel and a pressure wheel structure; the double-sided tape starts from the pay-off reel, bypasses the pressure wheel structure, and is wound by the take-up reel; at least one double-sided tape pay-off reel on each pay-off reel is an air-expanding shaft with damping, and the take-up reel is a slip shaft;
[0026] The adhesive surface of the double-sided tape faces an over-roller, and the double-sided tape is bonded to the pole piece on the over-roller;
[0027] As shown in the figure, a detection sensor is also arranged on the bracket. The detection sensor faces the position where the double-sided tape is bonded to the pole piece, and is used to detect the bonding situation of the double-sided tape on the pole piece; the alarm is electrically connected to the detection sensor.
[0028] On the double-sided tape, the base material with adhesive has a plurality of equally spaced partitions on the release paper.
[0029] The driving motor of the take-up reel is installed on the bracket and is used to drive the take-up reel to rotate; the detection sensor is electrically connected to the driving motor.
[0030] For the two bonding surfaces of the double-sided tape, the bonding surface with high viscosity is bonded to the surface of the pole piece, and the bonding surface with low viscosity cleans the stains on the over-roller.
[0031] Refer to Figure 4 , the pressure wheel structure includes a pressure wheel 5, a pressure wheel bracket 2, a spring 6 and a spring guide rod 1; the pressure wheel bracket is of a U-shaped structure, and chutes are arranged on both side plates thereof; both ends of the central shaft 4 of the pressure wheel are respectively located in the corresponding chutes; the spring guide rod is fixed on the middle top plate of the pressure wheel bracket, and a slide plate 3 is sleeved thereon. The spring is sleeved on the spring guide rod and one end abuts against the slide plate, and the other end abuts against the lower surface of the middle top plate;
[0032] Both ends of the slide plate are respectively located in the corresponding chutes and press on the corresponding ends of the central shaft.
[0033] There are multiple detection sensors, and the release paper of the double-sided tape is wound by the take-up roller.
[0034] This mechanism automatically pastes the double-sided tape onto the surface of the running material. Through the normal running of the material, the double-sided tape adheres to the particles on the surface of the over-roller F to achieve the effect of cleaning the roller surface.
[0035] See Appendix Figure 1 and Figure 2 , the double-sided tape is fixed on the pay-off mechanism A. A is an air-expanding shaft with damping. Through the pressure wheel mechanism B, the double-sided tape adheres to the surface of the material. The release paper of the double-sided tape is wound back by the take-up mechanism D. The take-up mechanism D is powered by the take-up motor E. The take-up mechanism D is a slip shaft. If the release paper is tightened, a continuous slip phenomenon will occur.
[0036] During normal operation, the entire mechanism is driven by a cylinder to move closer to the over-roller F, pressing the double-sided tape against the material. When the material runs, the material drives the double-sided tape paper to rotate, continuously sticking the double-sided tape to the surface of the material, and the detection sensor C (6) is used to identify whether the double-sided tape is stuck. There is a partition in the middle of the double-sided tape on the release paper ( Figure 3 ), and this type of tape can save the cutting action of the double-sided machine. The pressing wheel mechanism B can be adjusted independently in terms of position and pressing force, enabling the axial movement of the tape and the adjustment of the pressing force. The pressing wheel structure is connected to the bracket through a locking mechanism. The locking mechanism moves the position of the pressing wheel according to different pole piece sizes. After the position is determined, the locking handle can be operated (this is common knowledge and will not be elaborated here).
[0037] Refer to Figure 2 , taking the pole piece style of power battery in the lithium battery industry as an example, the pole piece 7 has a multi-coated style. The surface of the over-roller mainly contacts the coating area, and it is required that the surface is free of dust or stains. To enable the double-sided tape to clean the stains or dust in the coating area as soon as possible, several rolls of tape (4 tapes in the figure) can be fixed on the automatic tape sticking mechanism at the same time, and the starting positions of each roll of tape are the same. When the tape sticking action is performed, the four tapes are simultaneously stuck to the pole piece, and four sensors are used to respectively check whether the tape is stuck. When the four sensors simultaneously detect that there is no tape, it means that the double-sided tape has reached the partition, and at this time, the tape sticking action is completed, and the tape sticking machine can be moved away from the over-roller F. If the detection signals of the four sensors are inconsistent, it indicates that there is an abnormality in the tape sticking.
[0038] After the double-sided tape is stuck on both sides of the pole piece, through normal production, the pole piece drives the double-sided tape to clean the stains or dust on the surface of the over-roller, completing the action of automatically cleaning the roller surface.
[0039] It should be understood that the above description of the specific implementation of this patent is only an exemplary description listed for the convenience of those of ordinary skill in the art to understand the patent solution, and does not imply that the protection scope of this patent is only limited to these examples. Those of ordinary skill in the art can fully understand the patent technical solution and, without any creative labor, obtain more specific implementation manners by combining technical features, replacing some technical features, adding more technical features, etc. to the examples listed in this patent. All these specific implementation manners are within the scope covered by the claims of this patent. Therefore, these new specific implementation manners should also be within the protection scope of this patent.
[0040] In addition, for the purpose of simplifying the description, this patent may not list some ordinary specific implementation schemes, which can be naturally thought of by those of ordinary skill in the art after understanding the patent technical solution. Obviously, these schemes should also be included in the protection scope of this patent.
Claims
1. A roller cleaning mechanism, comprising a bracket and a double-sided adhesive tape, characterized in that: It also includes an unwinding shaft, a rewinding shaft and a pressure wheel structure; the double-sided adhesive tape starts from the unwinding shaft, bypasses the pressure wheel structure, and is rewound by the rewinding shaft; each unwinding shaft is provided with at least one double-sided adhesive unwinding shaft which is an air expansion shaft with damping, and the rewinding shaft is a slip shaft; The adhesive surface of the double-sided adhesive tape faces a roller, and the double-sided adhesive tape is bonded to the pole piece on the roller; The bracket is also provided with a detection sensor, which is directly opposite to the position where the double-sided adhesive is bonded to the electrode piece and is used to detect the bonding condition of the double-sided adhesive on the electrode piece; the alarm is connected to the detection sensor circuit.
2. A roller cleaning mechanism according to claim 1, characterized in that: On both sides, the backing with adhesive has multiple equally spaced partitions on the release paper.
3. A roller cleaning mechanism according to claim 1, characterized in that: The drive motor of the winding shaft is installed on the bracket and is used to drive the winding shaft to rotate; the detection sensor is connected to the drive motor circuit.
4. A roller cleaning mechanism according to claim 1, characterized in that: The two bonding surfaces of the double-sided adhesive tape, the bonding surface with high viscosity is bonded to the surface of the electrode, and the bonding surface with low viscosity is cleaned of roller stains.
5. The roller cleaning mechanism according to claim 1, characterized in that: The pressure wheel structure comprises a pressure wheel, a pressure wheel bracket, a spring and a spring guide rod; the pressure wheel bracket is a U-shaped structure, and both side plates thereof are provided with slide grooves; the two ends of the central axis of the pressure wheel are respectively located in the corresponding slide grooves; the spring guide rod is fixed to the middle top plate of the pressure wheel bracket, and a slide plate is mounted thereon, the spring is mounted on the spring guide rod, and one end of the spring is against the slide plate, and the other end is against the lower surface of the middle top plate; The two ends of the slide plate are respectively located in the corresponding slide grooves and pressed on the corresponding ends of the central axis.
6. A roller cleaning mechanism according to claim 1, characterized in that: The detection sensors are provided with a plurality of them, and the winding roller winds up the isolation paper of the double-sided adhesive.