Edge surrounding device for coconut fiber mattress production

Abstract

The utility model relates to the technical field of mattress production, and discloses an edge surrounding device for coconut fiber mattress production, which comprises a machine body, one side of the machine body is fixedly connected with a support frame, one side of the support frame is fixedly connected with a connecting frame, one side of the connecting frame is fixedly connected with an electric push rod, and the output end of the electric push rod is fixedly connected with a rack. The rack is slidably connected to the interior of the supporting frame, a first gear is rotatably connected to the interior of the rack, the first gear is meshed with the rack, a threaded column is fixedly connected to the interior of the rack, and the threaded column is rotatably connected to the interior of the supporting frame. The pressing block and the push plate structure are driven to work through the rack and the transmission column, the effect of effectively fixing a mattress is achieved, and the problems that the mattress cannot be rapidly and effectively fixed to the device in the surrounding edge machining process, the surrounding edge position is prone to deviation or inaccuracy, and the final product quality is affected are solved. Therefore, the edge surrounding stability is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of mattress production, in particular to a bordering device for coconut coir mattress production. Background Art

[0002] Coconut coir is the fiber extracted from coconut shells and is usually used to manufacture mattresses and other furniture after processing and pressing. Coconut coir mattresses are favored due to the characteristics of natural materials. Coconut coir fibers have good air permeability and durability, can effectively support the body and promote good sleeping postures. In the production process of coconut coir mattresses, a bordering device is required. The bordering device is a device used to fix and enclose the edges of the mattress. Usually, sewing or bonding techniques are used to fix the various layers of the mattress together, and it also includes the covering fabric or shell of the mattress. It is an important process step in coconut coir mattress production, ensuring the quality, durability and appearance of the mattress;

[0003] Traditional bordering devices usually consist of a conveyor belt, a sewing machine and a cutting device. The conveyor belt is responsible for moving the mattress to the correct position. The sewing machine is used to sew the fabric at the edge of the mattress together, and the cutting device is used to precisely cut the fabric to ensure that the edges of the bordering device are flat and neat, and can efficiently complete the bordering process of the mattress, ensuring the structural stability and aesthetic appearance of the mattress;

[0004] However, the structure of the traditional bordering device is relatively simple. When performing bordering processing, it cannot quickly and effectively fix the mattress on the device and requires manual assistance. Its operation process is relatively cumbersome, which easily leads to offset or inaccuracy of the bordering position, thus affecting the quality of the final product. Therefore, a bordering device for coconut coir mattress production is proposed to solve the above problems. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides a bordering device for coconut coir mattress production, aiming to improve the problem that in the prior art, the mattress cannot be quickly and effectively fixed on the device during bordering processing, which easily leads to offset or inaccuracy of the bordering position and affects the quality of the final product.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A device for edging a coir mattress during production, comprising a machine body. One side of the machine body is fixedly connected with a support frame. One side of the support frame is fixedly connected with a connecting frame. One side of the connecting frame is fixedly connected with an electric push rod. The output end of the electric push rod is fixedly connected with a rack. The rack is slidably connected inside the support frame. Inside the rack, a first gear is rotatably connected. The first gear meshes with the rack. Inside the rack, a threaded column is fixedly connected. The threaded column is rotatably connected inside the support frame. The outer wall of the threaded column is threadedly connected with a hollow column. One end of the hollow column is fixedly connected with a push plate. Inside the support frame, a second gear is rotatably connected. The second gear meshes with the first gear. Inside the second gear, a transmission column is fixedly connected. A positioning assembly is arranged on the outer wall of the transmission column, and the positioning assembly is used for fixing the mattress.

[0008] As a further description of the above technical solution:

[0009] The positioning assembly includes a pressing block. The pressing block is fixedly connected to the outer wall of the transmission column. The transmission column is rotatably connected inside the support frame.

[0010] As a further description of the above technical solution:

[0011] A dust collection cylinder is fixedly connected inside the machine body. An inlet dust pipe is fixedly connected inside the dust collection cylinder.

[0012] As a further description of the above technical solution:

[0013] A dust suction fan is arranged inside the inlet dust pipe. One side of the machine body is fixedly connected with a motor. The output end of the motor is fixedly connected with a rotating column.

[0014] As a further description of the above technical solution:

[0015] A spiral blade is fixedly connected to the outer wall of the rotating column. The rotating column and the spiral blade are both rotatably connected inside the dust collection cylinder.

[0016] As a further description of the above technical solution:

[0017] One end of the dust collection cylinder is fixedly connected with a connecting pipe. A dust conveying pipe is fixedly connected to the outer wall of the connecting pipe. One end of the dust conveying pipe is fixedly connected with an outlet dust pipe.

[0018] As a further description of the above technical solution:

[0019] A scraper is fixedly connected inside the machine body. A conveyor belt is arranged inside the machine body.

[0020] As a further description of the above technical solution:

[0021] One side of the scraper is in contact with the outer wall of the conveyor belt, and a sewing machine is arranged on one side of the machine body.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, through the structures of the electric push rod, the rack, the first gear, the threaded column, the hollow column, the second gear and the transmission column, the pressing block and the pushing plate structures are driven to work, achieving the effect of effectively fixing the mattress, solving the problem that the mattress cannot be quickly and effectively fixed on the device during the edge-wrapping process, which is likely to cause the edge-wrapping position to shift or be inaccurate, affecting the quality of the final product, and thus improving the stability during edge-wrapping.

[0024] 2. In the utility model, with the cooperation of the scraper, the dust inlet pipe, the dust suction fan, the rotating column, the spiral blade and the connecting pipe structures, the dust conveying pipe and the dust outlet pipe work, achieving the effect of facilitating the cleaning of the conveyor belt, solving the problem that the waste chips on the conveyor belt cannot be effectively cleaned during the processing, which will cause the waste chips to accumulate on the conveyor belt, resulting in wear and damage of the mattress, and thus improving the practicability of the edge-wrapping device. Description of the Drawings

[0025] Figure 1 is a three-dimensional schematic diagram of an edge-wrapping device for coconut coir mattress production proposed by the utility model;

[0026] Figure 2 is a schematic diagram of the side wall structure of the support frame of an edge-wrapping device for coconut coir mattress production proposed by the utility model;

[0027] Figure 3 is a schematic sectional view of the support frame of an edge-wrapping device for coconut coir mattress production proposed by the utility model;

[0028] Figure 4 is a schematic diagram of the internal structure of the machine body of an edge-wrapping device for coconut coir mattress production proposed by the utility model;

[0029] Figure 5 is a schematic diagram of the internal structure of the dust collection cylinder of an edge-wrapping device for coconut coir mattress production proposed by the utility model.

[0030] Legend Explanation:

[0031] 1. Machine body; 2. Support frame; 3. Connecting frame; 4. Electric push rod; 5. Rack; 6. First gear; 7. Threaded column; 8. Hollow column; 9. Pushing plate; 10. Second gear; 11. Transmission column; 12. Pressing block; 13. Dust collection cylinder; 14. Dust inlet pipe; 15. Dust suction fan; 16. Motor; 17. Rotating column; 18. Spiral blade; 19. Connecting pipe; 20. Dust conveying pipe; 21. Dust outlet pipe; 22. Scraper; 23. Conveyor belt; 24. Sewing machine. Detailed implementation mode

[0032] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.

[0033] Referring to Figures 1 - 3 , an embodiment provided by the present utility model: a bordering device for coconut coir mattress production, including a machine body 1, a support frame 2 is fixedly connected to one side of the machine body 1, a connecting frame 3 is fixedly connected to one side of the support frame 2, an electric push rod 4 is fixedly connected to one side of the connecting frame 3, a rack 5 is fixedly connected to the output end of the electric push rod 4, the rack 5 is slidably connected inside the support frame 2, a first gear 6 is rotatably connected inside the rack 5, the first gear 6 meshes with the rack 5, a threaded column 7 is fixedly connected inside the rack 5, the threaded column 7 is rotatably connected inside the support frame 2, a hollow column 8 is threadedly connected to the outer wall of the threaded column 7, a push plate 9 is fixedly connected to one end of the hollow column 8, a second gear 10 is rotatably connected inside the support frame 2, the second gear 10 meshes with the first gear 6, a transmission column 11 is fixedly connected inside the second gear 10, a positioning component is arranged on the outer wall of the transmission column 11, and the positioning component is used for fixing the mattress. The positioning component includes a pressing block 12, the pressing block 12 is fixedly connected to the outer wall of the transmission column 11, the transmission column 11 is rotatably connected inside the support frame 2, a conveyor belt 23 is arranged inside the machine body 1, and a sewing machine 24 is arranged on one side of the machine body 1.

[0034] Specifically, when using the bordering device, first place one side of the mattress above the conveyor belt 23. After starting the conveyor belt 23, the mattress is driven to move to the correct processing position. At the same time, the output end of the electric push rod 4 pushes the rack 5 to slide inside the support frame 2. The rack 5 meshes with the first gear 6, causing the first gear 6 to rotate. The rotation of the first gear 6 drives the threaded column 7 to rotate inside the hollow column 8. Due to their threaded relationship, the hollow column 8 moves towards the outside of the support frame 2 and drives the push plate 9 connected to one end of it to move. The push plate 9 abuts against one side of the mattress to ensure the stable position of the mattress. At the same time, the rotation of the first gear 6 also synchronously drives the second gear 10 meshing with it to rotate. The second gear 10 drives the transmission column 11 to rotate. The pressing block 12 connected to the outer wall of the transmission column 11 rotates due to its eccentric connection relationship, and the outer wall of the pressing block 12 thus presses tightly on the mattress. The coordinated action of the push plate 9 and the pressing block 12 ensures that the mattress is firmly fixed, enabling the bordering device to accurately and effectively complete the processing and fixing of the mattress edge.

[0035] Referring to Figure 4 and Figure 5, a scraper 22 is fixedly connected inside the machine body 1, and one side of the scraper 22 is in contact with the outer wall of the conveyor belt 23.

[0036] Specifically, after the mattress is processed, the conveyor belt 23 sends the mattress out from the processing position. During the movement of the conveyor belt 23, the scraper 22 inside the machine body 1 is in close contact with the outer wall of the conveyor belt 23, effectively scraping off the dust and waste chips on the outer wall, achieving the cleaning effect.

[0037] Refer to Figure 4 and Figure 5 , a dust collection cylinder 13 is fixedly connected inside the machine body 1, an inlet dust pipe 14 is fixedly connected inside the dust collection cylinder 13, a dust suction fan 15 is arranged inside the inlet dust pipe 14, a motor 16 is fixedly connected to one side of the machine body 1, a rotating column 17 is fixedly connected to the output end of the motor 16, a spiral blade 18 is fixedly connected to the outer wall of the rotating column 17, both the rotating column 17 and the spiral blade 18 are rotatably connected inside the dust collection cylinder 13, a connecting pipe 19 is fixedly connected to one end of the dust collection cylinder 13, a dust conveying pipe 20 is fixedly connected to the outer wall of the connecting pipe 19, and an outlet dust pipe 21 is fixedly connected to one end of the dust conveying pipe 20.

[0038] Specifically, at the same time, the dust suction fan 15 is started to suck these waste chips into the dust collection cylinder 13. The motor 16 drives the rotating column 17 to rotate through the output end, and the rotating column 17 drives the spiral blade 18 connected to its outer wall to rotate inside the dust collection cylinder 13. The sucked waste chips are pushed into the connecting pipe 19 through the spiral blade 18. Subsequently, another dust suction fan 15 arranged inside the dust conveying pipe 20 is started to suck the waste chips out of the connecting pipe 19 and send them into the outlet dust pipe 21, and finally the waste chips are discharged outside the machine body 1, thereby effectively cleaning the outer surface of the conveyor belt 23 and centrally treating the waste chips, ensuring the cleanliness of the production environment and the reliable operation of the equipment.

[0039] Working principle: When using this edge device, first place one side of the mattress above the conveyor belt 23, and then start the conveyor belt 23 to drive the mattress to the processing position. At this time, the output end of the electric push rod 4 drives the rack 5 to slide inside the support frame 2. The rack 5 drives the first gear 6 engaged with it to rotate. The first gear 6 drives the threaded column 7 to rotate inside the hollow column 8. Due to the threaded relationship between the threaded column 7 and the hollow column 8, the hollow column 8 is forced to move outside the support frame 2 and drives the push plate 9 connected to one end to move, so that the push plate 9 abuts against one side of the mattress. At the same time, when the first gear 6 rotates, it will synchronously drive the second gear 10 engaged with it to rotate. The second gear 10 drives the transmission column 11 to rotate. The transmission column 11 drives the pressing block 12 connected to the outer wall to rotate. Due to the eccentric connection between the pressing block 12 and the transmission column 11, the outer wall of the pressing block 12 will be pressed against the mattress when it rotates. Through the cooperation of the push plate 9 and the pressing block 12, the effect of fixing the mattress can be achieved. After the mattress processing is completed, the conveyor belt 23 sends the mattress out of the processing position. During the movement of the conveyor belt 23, the scraper 22 inside the machine body 1 will contact the outer wall of the conveyor belt 23 and scrape off the dust and waste chips on its outer wall. At the same time, start the dust suction fan 15 to suck the waste chips into the dust collection cylinder 13. At this time, the output end of the motor 16 drives the rotating column 17 to rotate. The rotating column 17 drives the spiral blade 18 connected to the outer wall to rotate inside the dust collection cylinder 13, so that the spiral blade 18 pushes the waste chips into the connecting pipe 19. Then, another dust suction fan 15 inside the dust conveying pipe 20 sucks the waste chips into the dust outlet pipe 21 and sends them out of the machine body 1, achieving the effect of facilitating the cleaning of the conveyor belt 23.

[0040] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A coconut palm mattress production edge device, comprising a body (1), characterized in that: One side of the machine body (1) is fixedly connected to a support frame (2), one side of the support frame (2) is fixedly connected to a connecting frame (3), one side of the connecting frame (3) is fixedly connected to an electric push rod (4), an output end of the electric push rod (4) is fixedly connected to a rack (5), the rack (5) is slidably connected to the inside of the support frame (2), a gear (6) is rotatably connected to the inside of the rack (5), the gear (6) is meshed with the rack (5), and a threaded column (7) is fixedly connected to the inside of the rack (5). ), the threaded column (7) is rotatably connected to the inside of the support frame (2), the outer wall of the threaded column (7) is threadedly connected to a hollow column (8), one end of the hollow column (8) is fixedly connected to a push plate (9), the support frame (2) is rotatably connected to a gear 2 (10), the gear 2 (10) is meshed with the gear 1 (6), the gear 2 (10) is fixedly connected to a transmission column (11), the outer wall of the transmission column (11) is provided with a positioning component, and the positioning component is used to fix the mattress.

2. The edge surrounding device for producing a coconut palm mattress according to claim 1, characterized in that: The positioning assembly comprises a pressing block (12), wherein the pressing block (12) is fixedly connected to the outer wall of the transmission column (11), and the transmission column (11) is rotatably connected to the inside of the support frame (2).

3. The edge surrounding device for producing a coconut palm mattress according to claim 1, characterized in that: A dust collecting cylinder (13) is fixedly connected inside the machine body (1), and a dust inlet pipe (14) is fixedly connected inside the dust collecting cylinder (13).

4. The edge surrounding device for producing a coconut palm mattress according to claim 3, characterized in that: A dust suction fan (15) is arranged inside the dust inlet pipe (14); a motor (16) is fixedly connected to one side of the machine body (1); and a rotating column (17) is fixedly connected to the output end of the motor (16).

5. The edge surrounding device for producing coconut palm mattress according to claim 4, characterized in that: The outer wall of the rotating column (17) is fixedly connected with a spiral blade (18), and the rotating column (17) and the spiral blade (18) are both rotatably connected inside the dust collecting cylinder (13).

6. The edge surrounding device for producing a coconut palm mattress according to claim 5, characterized in that: One end of the dust collecting cylinder (13) is fixedly connected to a connecting pipe (19), an outer wall of the connecting pipe (19) is fixedly connected to a dust conveying pipe (20), and one end of the dust conveying pipe (20) is fixedly connected to a dust outlet pipe (21).

7. The edge surrounding device for producing coconut palm mattress according to claim 6, characterized in that: A scraper (22) is fixedly connected inside the machine body (1), and a conveyor belt (23) is arranged inside the machine body (1).

8. The edge surrounding device for producing coconut palm mattress according to claim 7, characterized in that: One side of the scraper (22) is in contact with the outer wall of the conveyor belt (23), and one side of the machine body (1) is provided with a sewing machine (24).

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