Fermentation tank with auxiliary separation function

By setting up a fermentation barrel and a filter screen inside the fermentation tank and using the liquid discharge holes to separate solid-liquid, the problem of inconsistent water content in different parts of the material in the fermentation tank is solved, and the uniformity of the water content of each part during the fermentation process is achieved, and the fermentation effect is improved.

CN222935391UActive Publication Date: 2025-06-03ANKE BIOLOGICAL PROD (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202421795155.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-06-03
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

During the fermentation process of existing fermentation tanks, the liquid produced by the fermentation of the materials above is not discharged in time, resulting in inconsistent water content in different parts of the materials inside the fermentation tank, affecting the fermentation effect.

Method used

A fermentation tank with auxiliary separation function was designed, with a fermentation barrel inside, and a plurality of annular liquid discharge holes on the upper half of the fermentation barrel, and a filter screen at the bottom. The fermentation materials are separated through the liquid discharge holes and filter screens to ensure the uniform moisture content of each part.

Benefits of technology

Through this design, the moisture content of each part inside the fermentation tank is uniform, preventing the fermentation effect from being affected due to inconsistent moisture content in different parts, and improving the efficiency and quality of the fermentation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fermentation tank with an auxiliary separation function, which relates to the technical field of fermentation tanks and comprises a sealing tank, a liquid outlet and a sealing cover, the liquid outlet is positioned at the bottom of the sealing tank, and the sealing cover is positioned at the top of the sealing tank and forms a sealing structure; a separation structure for carrying out solid-liquid separation on materials in the sealing tank is arranged in the sealing tank, the separation structure comprises a fermentation barrel located in the sealing tank, a plurality of annularly-distributed liquid drainage holes are formed in the upper half part of the fermentation barrel, and a fixing frame of an annular structure is fixedly connected to the outer side of the fermentation barrel; according to the fermentation tank with the auxiliary separation function, the separation structure is arranged, liquid is discharged from the upper half part of a fermentation material in the fermentation barrel through the liquid discharging hole, and liquid is discharged from the bottom of the fermentation material through the filter screen, so that the water content of each part in the fermentation material is uniform; the bad influence on the fermentation effect caused by inconsistent water content of different parts is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of fermenters, and specifically relates to a fermenter with an auxiliary separation function. Background Technique

[0002] A fermenter is a device used for microbial fermentation in industry. Its basic structure is usually a cylindrical container made of stainless steel, with different volume specifications.

[0003] For example, a food fermenter with a solid-liquid separation function with the publication number CN221166511U includes a tank body. The bottom of the tank body is fixedly connected with a tank bottom. The bottom surface of the tank bottom is fixedly connected with three support columns in an annular array. The surface of the tank body is fixedly connected with an observation assembly. The surface of the tank body is fixedly connected with an oxygen addition assembly. The top surface of the tank body is fixedly connected with a rotation assembly. The bottom surface of the rotation assembly is fixedly connected with a stirring rod. In this food fermenter with a solid-liquid separation function, through the setting of the observation assembly, when the fermenter is running, the liquid and solid mixture generated by fermentation enters the connecting pipe through the pressure generated by stirring, and then enters the storage pipe, and is observed through the visual observation window, so as to observe the fermentation situation inside the tank body, facilitate timely treatment, and improve the intuitive understanding of the fermentation situation.

[0004] In the above technical solution, a food fermenter with a solid-liquid separation function observes through a visual observation window, so as to observe the fermentation situation inside the tank body. In the actual use process, when the materials inside the fermenter are fermenting, a large amount of liquid will be generated by the materials. And the materials inside the fermenter are fermented simultaneously. However, the existing fermenter only drains the liquid at the bottom of the materials, so that the liquid generated by the fermentation of the materials above the fermenter cannot be discharged in time, resulting in inconsistent water content in different parts of the materials inside the fermenter, affecting the fermentation effect. Content of the Utility Model

[0005] The purpose of the utility model is to provide a fermenter with an auxiliary separation function to solve the problem in the above background technique that the fermenter only drains the liquid at the bottom of the materials, so that the liquid generated by the fermentation of the materials above the fermenter cannot be discharged in time, resulting in inconsistent water content in different parts of the materials inside the fermenter, affecting the fermentation effect.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A fermenter with an auxiliary separation function includes a sealed tank, a liquid discharge port, and a sealing cover. The liquid discharge port is located at the bottom of the sealed tank, and the sealing cover is located at the top of the sealed tank and forms a sealing structure;

[0007] Inside the sealed tank, a separation structure for solid-liquid separation of the materials inside the sealed tank is provided. The separation structure includes a fermentation barrel located inside the sealed tank. The upper half of the fermentation barrel is provided with a plurality of drain holes distributed in a ring shape, and the outer side of the fermentation barrel is fixedly connected with a fixing frame in a ring structure. The bottom of the fermentation barrel is fixedly connected with a filter screen, and the bottom of the fermentation barrel is fixedly connected with a supporting foot in a ring structure, and the supporting foot is located outside the filter screen. The top of the fermentation barrel is provided with a plurality of installation grooves distributed in a ring shape, and the installation grooves are of an L-shaped structure.

[0008] Preferably, the inner bottom of the sealing cover is fixedly connected with a plurality of connecting blocks distributed in a ring shape, and each connecting block is engaged with the inside of its corresponding installation groove. The outer side of the sealing cover is fixedly connected with two symmetrically distributed handles, and the top of the sealing cover is fixedly connected with a motor.

[0009] Preferably, the output end of the motor is fixedly connected with a stirring rod, and the stirring rod is located in the middle of the bottom of the sealing cover and inside the fermentation barrel. The bottom side of the sealing cover is fixedly connected with a sealing strip distributed in a ring shape.

[0010] Preferably, the inner diameter of the upper half of the sealed tank is larger than that of the lower half, and the inner side of the lower half of the sealed tank is provided with a plurality of liquid guide grooves distributed in a ring shape, and the liquid guide grooves communicate the upper half of the sealed tank and the inner bottom of the sealed tank with each other.

[0011] Preferably, the top of the sealed tank is provided with a sealing groove distributed in a ring shape, and the inside of the sealing groove is engaged with the sealing strip. The inner side of the upper end of the sealed tank is fixedly connected with a plurality of hooks distributed in a ring shape.

[0012] Preferably, the hooks are set in groups of two, and the inside of each group of hooks is engaged with the fixing frame. The outer side of the upper end of the sealed tank is fixedly connected with a plurality of locks distributed in a ring shape.

[0013] Preferably, the lock includes a fixing plate fixedly connected to the outer side of the sealed tank. The fixing plate has two symmetrically distributed parts, and a rotating handle is rotatably connected to the outer sides of the two fixing plates. The inner side of the rotating handle is rotatably connected with a lock catch, and the lock catch is of an L-shaped structure, and the inner side of the upper end of the lock catch is in mutual fit with the side of the sealing cover.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] This fermentation tank with an auxiliary separation function is provided with a separation structure. The upper half of the fermented materials inside the fermentation barrel is drained through the drain holes, and at the same time, the bottom of the fermented materials is drained through the filter screen, ensuring uniform water content in each part of the fermented materials and preventing adverse effects on the fermentation effect due to inconsistent water content in different parts.

[0016] Further, by rotating the sealing cover, the connecting block is driven to move inside the installation groove until the connecting block is completely separated from the installation groove, so as to realize the separation of the sealing cover from the fermentation barrel. At this time, the fermentation barrel will be in an open state, facilitating the addition or removal of materials therein;

[0017] Further, when the sealing tank and the sealing cover are connected to each other, at this time, rotate the rotating handle around the fixed plate, so that the rotating handle drives the lock to move upward until the inner side of the upper end of the lock is located at the top of the side of the sealing cover. At this time, operate the rotating handle to rotate downward around the fixed plate, and at the same time keep the lock parallel to the sealing tank until the inner side of the upper end of the lock fits with the side of the sealing cover. At the same time, continue to rotate the rotating handle downward, so as to apply a downward force to the lock, and further make the lock apply a downward force to the side of the sealing cover, applying pressure to the connection between the sealing tank and the sealing cover, making the connection between the sealing tank and the sealing cover tighter. Description of the Drawings

[0018] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;

[0019] Figure 2 is a sectional structural schematic diagram of the present utility model;

[0020] Figure 3 is a sectional structural schematic diagram of the fermentation barrel of the present utility model;

[0021] Figure 4 is a structural schematic diagram of the sealing cover of the present utility model;

[0022] Figure 5 is a sectional structural schematic diagram of the sealing tank of the present utility model;

[0023] Figure 6 is of the present utility model Figure 5 enlarged structural schematic diagram at A in;

[0024] Figure 7 is a structural schematic diagram of the lock of the present utility model.

[0025] In the figure: 1. Sealing tank; 2. Drain port; 3. Sealing cover; 4. Fermentation barrel; 5. Drain hole; 6. Fixed frame; 7. Filter screen; 8. Support feet; 9. Installation groove; 10. Connecting block; 11. Handle; 12. Stirring rod; 13. Sealing strip; 14. Liquid guide groove; 15. Sealing groove; 16. Hook; 17. Lock; 18. Fixed plate; 19. Rotating handle; 20. Lock. Detailed Embodiments

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0027] Embodiment 1: Please refer to Figure 1 - Figure 7 , the present invention provides the following technical solutions:

[0028] A fermentation tank with an auxiliary separation function, including a sealed tank 1, a liquid discharge port 2, and a sealing cover 3. The liquid discharge port 2 is located at the bottom of the sealed tank 1, and the sealing cover 3 is located at the top of the sealed tank 1 and forms a sealing structure;

[0029] A separation structure for solid-liquid separation of the materials inside the sealed tank 1 is arranged inside the sealed tank 1. The separation structure includes a fermentation barrel 4 located inside the sealed tank 1. A plurality of drain holes 5 distributed in a ring are arranged on the upper half of the fermentation barrel 4. A fixing frame 6 in a ring structure is fixedly connected to the outside of the fermentation barrel 4. A filter screen 7 is fixedly connected to the bottom of the fermentation barrel 4. A support foot 8 in a ring structure is fixedly connected to the bottom of the fermentation barrel 4, and the support foot 8 is located outside the filter screen 7. A plurality of installation grooves 9 distributed in a ring are arranged at the top of the fermentation barrel 4, and the installation grooves 9 are of an L-shaped structure.

[0030] A plurality of connection blocks 10 distributed in a ring are fixedly connected to the inner bottom of the sealing cover 3, and each connection block 10 is engaged with the inside of its corresponding installation groove 9. Two symmetrically distributed handlebars 11 are fixedly connected to the outside of the sealing cover 3, and a motor is fixedly connected to the top of the sealing cover 3.

[0031] The output end of the motor is fixedly connected to a stirring rod 12, and the stirring rod 12 is located in the middle of the bottom of the sealing cover 3 and inside the fermentation barrel 4. A sealing strip 13 distributed in a ring is fixedly connected to the bottom side of the sealing cover 3.

[0032] The inner diameter of the upper half of the sealed tank 1 is larger than that of the lower half. A plurality of liquid guiding grooves 14 distributed in a ring are arranged inside the lower half of the sealed tank 1, and the liquid guiding grooves 14 communicate the upper half of the sealed tank 1 and the inner bottom of the sealed tank 1 with each other.

[0033] A sealing groove 15 distributed in a ring is arranged at the top of the sealed tank 1, and the inside of the sealing groove 15 is engaged with the sealing strip 13. A plurality of hooks 16 distributed in a ring are fixedly connected to the inner side of the upper end of the sealed tank 1.

[0034] The hooks 16 are arranged in groups of two, and the inner sides of each group of hooks 16 are engaged and connected with the fixing frame 6. A plurality of locks 17 distributed in a ring are fixedly connected to the outer side of the upper end of the sealed tank 1.

[0035] The lock 17 includes a fixing plate 18 fixedly connected to the outer side of the sealed tank 1. The fixing plate 18 is provided with two symmetrically distributed parts. A rotating handle 19 is rotatably connected to the outer sides of the two fixing plates 18. A lock catch 20 is rotatably connected to the inner side of the rotating handle 19. The lock catch 20 is provided with an L-shaped structure, and the inner side of the upper end of the lock catch 20 is in mutual fit with the side of the sealing cover 3.

[0036] Embodiment 2: On the basis of Embodiment 1, the specific working principle is as follows:

[0037] For the fermenter with an auxiliary separation function, the materials are placed inside the fermentation barrel 4 to ensure that the materials are fermented inside the fermentation barrel 4. During the fermentation process, the liquid generated by the fermentation of the materials will be discharged to the outside of the fermentation barrel 4 through the filter screen 7 at the bottom of the fermentation barrel 4 and the liquid discharge holes 5 in the upper half respectively. Among them, the liquid discharged from the liquid discharge holes 5 will flow into the area between the upper half of the fermentation barrel 4 and the sealed tank 1, and then the liquid will flow into the inner bottom of the sealed tank 1 along the preset liquid guide groove 14. At the same time, the liquid flowing out of the liquid discharge holes 5 and the liquid flowing out of the inside of the filter screen 7 will converge at the inner bottom of the sealed tank 1. The liquid generated during the fermentation process is discharged out of the equipment through the liquid discharge port 2. The upper half of the fermented materials inside the fermentation barrel 4 is drained through the liquid discharge holes 5, and at the same time, the bottom of the fermented materials is drained through the filter screen 7 to ensure that the water content of each part inside the fermented materials is uniform and prevent adverse effects on the fermentation effect due to inconsistent water content in different parts;

[0038] Operate the lock 17 to separate the sealed tank 1 from the sealing cover 3, and then pull the two handles 11 to drive the sealing cover 3 to move, realizing the separation of the sealing cover 3 from the sealed tank 1. During this process, the connecting block 10 is engaged and connected to the inside of the installation groove 9 to ensure that the sealing cover 3 can drive the fermentation barrel 4 to be taken out of the sealed tank 1. When the sealing cover 3 and the fermentation barrel 4 are separated from the sealed tank 1, use the support feet 8 at the bottom of the fermentation barrel 4 to stably place it on a plane. Subsequently, by rotating the sealing cover 3, the connecting block 10 is driven to move inside the installation groove 9 until the connecting block 10 is completely separated from the installation groove 9, thereby realizing the separation of the sealing cover 3 from the fermentation barrel 4. At this time, the fermentation barrel 4 will be in an open state, facilitating the addition or taking of materials;

[0039] When the fermentation barrel 4 needs to be installed inside the sealed tank 1, the fermentation barrel 4 can be directly installed inside the sealed tank 1 alone, or after the fermentation barrel 4 and the sealing cover 3 are connected to each other, the fermentation barrel 4 can be installed inside the sealed tank 1 during the process of installing the sealing cover 3 on the top of the sealed tank 1. During this process, by operating the two handles 11 to drive the rotation of the sealing cover 3, the connecting block 10 inside the sealing cover 3 moves inside the installation groove 9 until the connecting block 10 is engaged inside the installation groove 9. At this time, the sealing cover 3 is installed on the top of the sealed tank 1, so that the sealing strip 13 at the bottom of the sealing cover 3 is connected to the sealing groove 15 at the top of the sealed tank 1, maintaining the sealing performance at the connection between the sealed tank 1 and the sealing cover 3. At the same time, the fixing frame 6 outside the fermentation barrel 4 will be engaged with the inside of the hook 16, and the fermentation barrel 4 is supported by multiple hooks 16, and at the same time, the fermentation barrel 4 is fixed inside the sealed tank 1 to prevent the fermentation barrel 4 from rotating. When the sealed tank 1 and the sealing cover 3 are in a mutually attached state, the connection between the sealed tank 1 and the sealing cover 3 is reinforced by the lock 17;

[0040] When the sealed tank 1 and the sealing cover 3 need to be separated, at this time, rotate the rotary handle 19 around the fixed plate 18, so that the rotary handle 19 rotates upward, thereby driving the lock catch 20 to move upward through the rotary handle 19, so that the inner side of the upper end of the lock catch 20 is separated from the side of the sealing cover 3. Then rotate the lock catch 20 around its connection with the rotary handle 19, so that the lock catch 20 rotates downward until the lock catch 20 does not interfere with the sealing cover 3. At this time, the sealing cover 3 can be separated from the sealed tank 1 by pulling the handle 11;

[0041] When the sealed tank 1 and the sealing cover 3 are connected to each other, at this time, rotate the rotary handle 19 around the fixed plate 18, so that the rotary handle 19 drives the lock catch 20 to move upward until the inner side of the upper end of the lock catch 20 is located at the top of the side of the sealing cover 3. At this time, operate the rotary handle 19 to rotate downward around the fixed plate 18, and at the same time keep the lock catch 20 parallel to the sealed tank 1 until the inner side of the upper end of the lock catch 20 is attached to the side of the sealing cover 3. At the same time, continue to rotate the rotary handle 19 downward, thereby applying a downward force to the lock catch 20, and further applying a downward force to the side of the sealing cover 3 by the lock catch 20, applying pressure to the connection between the sealed tank 1 and the sealing cover 3, so that the connection between the sealed tank 1 and the sealing cover 3 is tighter.

[0042] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0043] Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A fermentation tank with auxiliary separation function, comprising a sealed tank (1), a liquid discharge port (2), and a sealing cover (3), wherein the liquid discharge port (2) is located at the bottom of the sealed tank (1), and the sealing cover (3) is located at the top of the sealed tank (1) to form a sealing structure; Features: The sealed tank (1) is provided with a separation structure for performing solid-liquid separation on the material inside the sealed tank (1), the separation structure comprising a fermentation barrel (4) located inside the sealed tank (1), the upper part of the fermentation barrel (4) being provided with a plurality of drainage holes (5) distributed in a ring shape, and a fixing frame (6) in a ring shape is fixedly connected to the outside of the fermentation barrel (4), a filter screen (7) is fixedly connected to the bottom of the fermentation barrel (4), and a supporting foot (8) in a ring shape is fixedly connected to the bottom of the fermentation barrel (4), and the supporting foot (8) is located outside the filter screen (7), and a plurality of mounting grooves (9) distributed in a ring shape are provided on the top of the fermentation barrel (4), and the mounting grooves (9) are configured as L-shaped structures.

2. A fermentation tank with auxiliary separation function according to claim 1, characterized in that: A plurality of connection blocks (10) distributed in an annular shape are fixedly connected to the bottom inner side of the sealing cover (3), and each connection block (10) is snap-connected to the inside of its corresponding mounting groove (9). Two symmetrically distributed handles (11) are fixedly connected to the outer side of the sealing cover (3), and a motor is fixedly connected to the top of the sealing cover (3).

3. The fermentation tank with auxiliary separation function according to claim 2, characterized in that: The output end of the motor is fixedly connected to a stirring rod (12), and the stirring rod (12) is located in the middle of the bottom of the sealing cover (3), and the stirring rod (12) is located inside the fermentation barrel (4), and the bottom side of the sealing cover (3) is fixedly connected to a sealing strip (13) distributed in a ring shape.

4. The fermentation tank with auxiliary separation function according to claim 1, characterized in that: The inner diameter of the upper part of the sealed tank (1) is greater than the inner diameter of the lower part, and a plurality of liquid guide grooves (14) distributed in an annular shape are provided on the inner side of the lower part of the sealed tank (1), and the liquid guide grooves (14) connect the upper part of the sealed tank (1) and the inner bottom of the sealed tank (1) to each other.

5. The fermentation tank with auxiliary separation function according to claim 4, characterized in that: The top of the sealed can (1) is provided with a sealing groove (15) distributed in an annular shape, and the inside of the sealing groove (15) is snap-connected with the sealing strip (13), and the inner side of the upper end of the sealed can (1) is fixedly connected with a plurality of hooks (16) distributed in an annular shape.

6. The fermentation tank with auxiliary separation function according to claim 5, characterized in that: The hooks (16) are arranged in groups of two, and the inner sides of each group of hooks (16) are snap-connected to the fixing frame (6). The outer side of the upper end of the sealed can (1) is fixedly connected to a plurality of locks (17) distributed in an annular shape.

7. The fermentation tank with auxiliary separation function according to claim 6, characterized in that: The lock (17) comprises a fixing plate (18) fixedly connected to the outside of the sealed can (1), and the fixing plate (18) is provided with two mutually symmetrically distributed ones, and the outer sides of the two fixing plates (18) are rotatably connected to a rotating handle (19), and the inner sides of the rotating handles (19) are rotatably connected to a lock buckle (20), and the lock buckle (20) is set as an L-shaped structure, and the inner side of the upper end of the lock buckle (20) is mutually abutted with the side of the sealing cover (3).

Citation Information

Patent Citations

  • Food fermentation tank with solid-liquid separation function

    CN221166511U