High-temperature raw oil preheater

By designing the rotating mechanism and flip mechanism in the raw oil preheater, the problems of uneven preheating of the raw oil and slow discharge speed are solved, and uniform preheating and efficient discharge of the raw oil are achieved.

CN222938011UActive Publication Date: 2025-06-03HEJIN ZHENGFAN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421717613.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-06-03
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

The existing raw oil preheater has uneven preheated raw oil due to improper heating rods, which reduces the working quality. The discharge of raw oil after the angle of the oil pipeline is leveled too slowly, reducing the working efficiency.

Method used

A high-temperature raw oil preheater is designed, and a rotating mechanism is used to rotate the heating rod slowly around the material pipe to achieve uniform preheating of the raw oil; the raw oil in the material pipe is discharged in an inclined manner through the flip mechanism to increase the discharge speed.

Benefits of technology

The rotating mechanism achieves uniform preheating of raw oil to improve working quality; the flip mechanism improves the discharge speed of raw oil to improve working efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of raw oil preheating, in particular to a high-temperature raw oil preheater which comprises a base and a material pipe, an overturning mechanism is installed on the inner wall of the base, a rotating mechanism is installed at the upper end of a block body, and the lower end of a rod body abuts against the base through a bolt. According to the high-temperature raw oil preheater, the rotating mechanism is matched with the block body, the first servo motor drives the rotating shaft to rotate, in this way, a heating rod in the heat preservation box slowly rotates around the material pipe, raw oil in the material pipe is evenly preheated, and therefore the working quality is improved; the second servo motor drives the threaded rod to rotate, the threaded rod drives the frame to move upwards, the frame drives the rolling wheels to move upwards, the outer walls of the rolling wheels make contact with the lower end of the heat preservation box so that the heat preservation box can be pushed upwards, the material pipe is turned over in the mode, raw oil in the material pipe can flow through the inclined material pipe, the discharging speed is increased, and therefore the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of raw oil preheating, in particular to a high-temperature raw oil preheater. Background Art

[0002] Carbon black raw oil refers to an organic chemical substance obtained by refining and processing carbonaceous raw materials such as coal or petroleum. It is often used to produce carbon black. When processing carbon black raw oil, it needs to be preheated.

[0003] For example, in a crude oil preheater with the authorization announcement number "CN211821257U", after the temperature of the heating rod reaches a certain level, the water in the shell is continuously heated, and the emitted water vapor first contacts the oil pipeline to achieve the purpose of preheating the oil pipeline. However, since the heating rods of this crude oil preheater are located at the top and bottom, when heating the crude oil, the middle of the crude oil and the two sides of the crude oil are subjected to different temperatures, resulting in uneven preheating of the crude oil, thereby reducing the work quality. At the same time, the angle of the crude oil pipeline of this crude oil preheater is leveled, and when the preheated crude oil is discharged and collected, the crude oil is discharged too slowly, thereby reducing work efficiency. Utility Model Content

[0004] The utility model aims to solve the problems that, due to the positions of the heating rods being located at the upper and lower parts, when the crude oil is heated, the middle part of the crude oil and the two sides of the crude oil are subjected to different temperatures, resulting in uneven preheating of the crude oil, thereby reducing the work quality, and after the crude oil is preheated, the angle of the oil pipeline is leveled, and when the preheated crude oil is discharged and collected, the crude oil is discharged too slowly, thereby reducing the work efficiency, and a high-temperature crude oil preheater is proposed.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A high-temperature crude oil preheater is designed, comprising a base and a material pipe, the inner wall of the base is installed with a turning mechanism, both sides of the material pipe are rotatably connected with an insulation box through bearings, the right outer wall of the insulation box is provided with a pressure relief valve, both ends of the material pipe are respectively provided with a feed inlet and a discharge port, the two sides of the material pipe are respectively fixedly connected with a block and a rod body, the upper end of the block is installed with a rotating mechanism, and the lower end of the rod body is tightly pressed against the base through bolts.

[0007] Preferably, the rotating mechanism includes a first shell, the outer wall of the first shell is fixedly connected to the block, the first shell is fixedly connected to the first servo motor through a bracket, the output shaft of the first servo motor is connected to the rotating shaft through a coupling, the outer wall of the rotating shaft is rotatably connected to the first shell through a bearing, and the right end of the rotating shaft is fixedly connected to the gear.

[0008] Preferably, the outer wall of the gear meshes with the gear disc, and the inner wall of the gear disc is fixedly connected to the heat preservation box.

[0009] Preferably, the turning mechanism includes a second housing, the outer wall of the second housing is fixedly connected to the base, the second housing is fixedly connected to the second servo motor through a bracket, the output shaft of the second servo motor is connected to the threaded rod through a speed reducer, both sides of the threaded rod are rotationally connected to the second housing through bearings, and the outer wall of the threaded rod is threadedly connected to the frame.

[0010] Preferably, both ends of the frame are slidably connected to the second housing, and the upper end of the frame is rotationally connected to the roller.

[0011] Preferably, the inner wall of the block is movably connected to the vertical rod through a pin shaft, the lower end of the vertical rod is fixedly connected to the base, and a heating rod is fixedly connected to the inner wall of the heat preservation box.

[0012] The high-temperature raw material oil preheater proposed by the present utility model has the beneficial effects that: through the cooperation of the rotating mechanism and the block, the first servo motor drives the rotating shaft to rotate, the rotating shaft drives the gear to rotate, the gear drives the gear disc to rotate. Since the gear is smaller than the gear disc, the rotation speed of the gear disc is slower than that of the gear, thereby driving the heat preservation box to rotate slowly. In the above manner, the heating rod in the heat preservation box slowly rotates around the material pipe, so that the raw material oil in the material pipe is evenly preheated, thereby improving the working quality.

[0013] Through the cooperation of the turning mechanism and the base, the second servo motor drives the threaded rod to rotate, the threaded rod drives the frame to move upward, the frame drives the roller to move upward, the roller moves upward, and the outer wall of the roller contacts the lower end of the heat preservation box, thereby pushing the heat preservation box upward. In the above manner, the material pipe is turned over so that the raw material oil in the material pipe flows through the inclined material pipe to increase the discharging speed, thereby improving the working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of the present utility model;

[0015] Figure 2 is Figure 1 a partial front elevation sectional view of

[0016] Figure 3 is Figure 2 a partial front elevation sectional view of

[0017] Figure 4 is Figure 2 a front elevation sectional view of the turning mechanism in

[0018] Figure 5 is Figure 2 an enlarged view of part A in

[0019] Figure 6 for Figure 2 Side view of the gear and gear plate.

[0020] In the figure: 1. insulation box, 2. rotating mechanism, 201. first shell, 202. first servo motor, 203. rotating shaft, 204. gear, 205. gear plate, 3. flipping mechanism, 301. second shell, 302. second servo motor, 303. threaded rod, 304. frame, 305. roller, 4. base, 5. rod body, 6. material tube, 7. block, 8. vertical rod, 9. heating rod, 10. pressure relief valve, 11. feed port, 12. discharge port. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings:

[0022] See attached Figures 1-6 In the present embodiment, a high-temperature crude oil preheater comprises a base 4 and a material pipe 6, a turning mechanism 3 is installed on the inner wall of the base 4, both sides of the material pipe 6 are rotatably connected with the insulation box 1 through sealed bearings, the insulation box 1 rotates on the material pipe 6, the model of the insulation box 1 can meet the working needs according to actual needs, a pressure relief valve 10 is provided on the right outer wall of the insulation box 1, a feed port 11 and a discharge port 12 are respectively provided at both ends of the material pipe 6, and solenoid valves are provided inside the feed port 11 and the discharge port 12, the two sides of the material pipe 6 are respectively fixedly connected with the block 7 and the rod body 5, a rotating mechanism 2 is installed on the upper end of the block 7, the lower end of the rod body 5 is tightened with the base 4 by bolts, the inner wall of the block 7 is movably connected with the vertical rod 8 by a pin shaft, the block 7 rotates on the vertical rod 8, the lower end of the vertical rod 8 is fixedly connected with the base 4, a heating rod 9 is fixedly connected to the inner wall of the insulation box 1, and the model of the heating rod 9 can meet the working needs according to actual needs.

[0023] See attached Figure 1 , Figure 2 , Figure 5 and Figure 6 : The rotating mechanism 2 includes a first shell 201, the outer wall of the first shell 201 is fixedly connected to the block 7, the first shell 201 is fixedly connected to the first servo motor 202 through a bracket, the model of the first servo motor 202 can meet the working needs according to actual needs, the output shaft of the first servo motor 202 is connected to the rotating shaft 203 through a coupling, the first servo motor 202 drives the rotating shaft 203 to rotate, the outer wall of the rotating shaft 203 is rotatably connected to the first shell 201 through a bearing, the rotating shaft 203 rotates in the first shell 201, the right end of the rotating shaft 203 is fixedly connected to the gear 204, the rotating shaft 203 drives the gear 204 to rotate, the outer wall of the gear 204 is meshed with the gear plate 205, the gear 204 drives the gear plate 205 to rotate, the inner wall of the gear plate 205 is fixedly connected to the insulation box 1, and the gear plate 205 drives the insulation box 1 to rotate.

[0024] Refer to the attached Figure 1 、 Figure 2 and Figure 4 : The flipping mechanism 3 includes a second housing 301. The outer wall of the second housing 301 is fixedly connected to the base 4. The second housing 301 is fixedly connected to the second servo motor 302 through a bracket. The model of the second servo motor 302 can meet the working requirements according to actual needs. The output shaft of the second servo motor 302 is connected to the threaded rod 303 through a speed reducer. The second servo motor 302 drives the threaded rod 303 to rotate. Both sides of the threaded rod 303 are rotationally connected to the second housing 301 through bearings. The threaded rod 303 rotates within the second housing 301. The outer wall of the threaded rod 303 is threadedly connected to the frame 304. The threaded rod 303 drives the frame 304 to move. Both ends of the frame 304 are slidably connected to the second housing 301. The frame 304 moves within the second housing 301. The upper end of the frame 304 is rotationally connected to the roller 305. The frame 304 drives the roller 305 to move.

[0025] Working principle:

[0026] When preheating the raw material oil (the raw material oil is carbon black raw material oil), the worker opens the feed port 11 at the right end of the material pipe 6 through the solenoid valve at the right end, and then introduces the raw material oil to be preheated into the material pipe 6 through the feed port. After the raw material oil is introduced, the feed port 11 at the right end of the feed pipe 6 is closed through the solenoid valve. Then, the external power supply of the heating rod 9 is connected and started. The heating rod 9 generates heat and preheats the raw material oil in the material pipe 6;

[0027] Connect the external power supply of the first servo motor 202 and start it. The first servo motor 202 drives the rotating shaft 203 to rotate. The rotating shaft 203 drives the gear 204 to rotate. The gear 204 drives the gear disk 205 to rotate. Since the gear 204 is smaller than the gear disk 205, the rotation speed of the gear disk 205 is slower than that of the gear 204, which drives the insulation box 1 to rotate slowly. The insulation box 1 drives the heating rod 9 to rotate slowly, so that the heating rod 9 rotates slowly to preheat the raw material oil in the material pipe 6 evenly. When the air pressure generated by heating in the insulation box 1 is too high, the pressure relief valve 10 is opened to discharge the gas outside the insulation box 1;

[0028] After the raw material oil in the material pipe 6 is preheated, turn off the first servo motor 202, loosen the bolt on the rod body 5 to cancel the fixation of the rod body 5 on the base 4, then connect the external power supply of the second servo motor 302 and start it. The second servo motor 302 drives the threaded rod 302 to rotate, the threaded rod 302 drives the frame 304 to move upward, the frame 304 drives the roller 305 to move upward, and the roller 305 moves upward. The outer wall of the roller 305 contacts the lower end of the heat preservation box 1 to push the heat preservation box 1 upward. When the roller 305 pushes the heat preservation box 1 upward, the heat preservation box 1 will move with the block 7 fixed to the material pipe 6. Since the block 7 is movably connected to the vertical rod 8 through a pin shaft, when the roller 305 pushes the heat preservation box 1 upward, the heat preservation box 1 will swing counterclockwise around the movable connection between the block 7 and the vertical rod 8. After the heat preservation box 1 drives the material pipe 6 to swing 45 degrees, turn off the second servo motor 302, and then open the discharge port 12 of the material pipe 6 through the solenoid valve. The preheated raw material oil will finally be discharged from the discharge port 12 along the slope of the material pipe 6 and introduced into an external box for collection. After the preheated raw material oil is discharged from the material pipe 6, close the discharge port 12 of the material pipe 6, reverse the second servo motor 302 according to the above method to drive the heat preservation box 1 to reset. After the heat preservation box 1 is reset, turn off the second servo motor 302, and tighten the bolt again to fix the position of the rod body 5 to fix the heat preservation box 1. The preheating work of the raw material oil is completed through the above method.

[0029] Although the present utility model has been illustrated and described by reference to the preferred embodiments, those skilled in the art should understand that various changes in form and details may be made within the scope of the claims.

Claims

1. A high-temperature crude oil preheater, comprising a base (4) and a feed pipe (6), characterized in that: The inner wall of the base (4) is provided with a turning mechanism (3), both sides of the material pipe (6) are rotatably connected to the heat preservation box (1) via sealed bearings, a pressure relief valve (10) is provided on the right outer wall of the heat preservation box (1), both ends of the material pipe (6) are provided with a feed port (11) and a discharge port (12), both sides of the material pipe (6) are respectively fixedly connected to the block (7) and the rod body (5), the upper end of the block (7) is provided with a rotating mechanism (2), and the lower end of the rod body (5) is fastened to the base (4) via bolts.

2. A high temperature feedstock oil preheater according to claim 1, characterized in that: The rotating mechanism (2) comprises a first shell (201), the outer wall of the first shell (201) is fixedly connected to the block (7), the first shell (201) is fixedly connected to the first servo motor (202) via a bracket, the output shaft of the first servo motor (202) is connected to the rotating shaft (203) via a coupling, the outer wall of the rotating shaft (203) is rotatably connected to the first shell (201) via a bearing, and the right end of the rotating shaft (203) is fixedly connected to the gear (204).

3. A high temperature feedstock oil preheater according to claim 2, characterized in that: The outer wall of the gear (204) is meshed with the gear plate (205), and the inner wall of the gear plate (205) is fixedly connected to the heat preservation box (1).

4. A high-temperature feedstock oil preheater according to claim 1, characterized in that: The flip mechanism (3) comprises a second shell (301), the outer wall of the second shell (301) is fixedly connected to the base (4), the second shell (301) is fixedly connected to the second servo motor (302) via a bracket, the output shaft of the second servo motor (302) is connected to the threaded rod (303) via a reduction gear box, both sides of the threaded rod (303) are rotatably connected to the second shell (301) via bearings, and the outer wall of the threaded rod (303) is threadedly connected to the frame (304).

5. A high-temperature feedstock oil preheater according to claim 4, characterized in that: Both ends of the frame (304) are slidably connected to the second shell (301), and the upper end of the frame (304) is rotationally connected to the roller (305).

6. A high temperature feedstock oil preheater according to claim 1, characterized in that: The inner wall of the block (7) is movably connected to the vertical rod (8) via a pin shaft, the lower end of the vertical rod (8) is fixedly connected to the base (4), and a heating rod (9) is fixedly connected to the inner wall of the heat preservation box (1).

Citation Information

Patent Citations

  • Raw oil preheater

    CN211821257U