Device for testing wear resistance of plate paint surface
By designing a wear resistance test device for the sheet paint surface including pressure sensors, drive motors and electric cylinders, the problem that existing devices are difficult to accurately record and control the force of the sheet paint surface is solved, and a more accurate and flexible wear resistance detection of the sheet paint surface is achieved.
Patent Information
- Application Number
- CN202421356543.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The existing wear resistance test devices for the sheet paint surface are difficult to accurately record and control the force of the sheet paint surface, resulting in inaccurate test results.
A wear-resistant test device for the sheet paint surface including a base, a support frame, a control board, a humidity sensor, a temperature sensor, a hydraulic push rod, a fixed plate, a drive motor, a friction block, a slider, a sliding plate, an electric cylinder and a detection structure is designed. The pressure sensor detects the force applied to the plate by the downward movement of the fixed plate, and the rotation of the friction block or the reciprocating translation of the plate is achieved by driving the motor and the electric cylinder. It is suitable for different types of plates for paint wear resistance detection.
It realizes accurate detection and control of the magnitude of the stress on the paint surface of the board, improves the accuracy and scope of application of the test results, and improves the convenience of the device through automatic limiting and disassembly functions.
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Figure CN222938849U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paint surface testing, in particular to a testing device for the wear resistance of the paint surface of a board. Background Technique
[0002] Paint is applied to the surface of the board, which can improve the corrosion resistance effect of the board, and at the same time can have characteristics such as wear resistance and weather resistance. Before the painted board is used, it is necessary to detect the wear resistance of the paint surface on the board surface. During this process, a special wear resistance testing device for the paint surface of the board is required. However, there are still certain defects in the use of the existing wear resistance testing device for the paint surface of the board, such as:
[0003] The invention public number CN113984506B discloses a wear resistance testing device for automotive paint. The output ends of the first electric push rods on both sides of the placement groove are longitudinally connected with reinforcement plates to longitudinally fit and reinforce and adjust the test sample material, prevent the test sample material from moving during the wear friction process and affecting the wear resistance test effect, and enhance the test accuracy. The bottom end of the supporting plate is connected with buffer support rods, and the buffer support rods support and buffer the longitudinal friction pressure during the sample test, improving the protection effect on the paint test sample and the test device;
[0004] In the above document, during the process of testing the wear resistance of automotive paint, it is necessary to control the telescopic support rod to stretch and control the friction head to squeeze and rub the paint surface of the automotive board. When testing the wear resistance of different types of boards, it is necessary to control the force exerted on the paint surface of the board and record this force in real time. However, this device only counts the number of frictions through a counter, making it difficult to record and display the force received by the board, difficult to control the force for different paint surfaces of the board, and easily affecting the wear resistance test results of the paint surface of the board.
[0005] In view of the above problems, it is urgent to innovate and design on the basis of the original device structure. Content of the Utility Model
[0006] The purpose of the utility model is to provide a testing device for the wear resistance of the paint surface of a board, so as to solve the problems in the above background technique that this device only counts the number of frictions through a counter, making it difficult to record and display the force received by the board, difficult to control the force for different paint surfaces of the board, and easily affecting the wear resistance test results of the paint surface of the board.
[0007] To achieve the above purpose, the utility model provides the following technical solution: A testing device for the wear resistance of the paint surface of a board, including a base and a support frame fixedly installed on the upper end of the base;
[0008] A control board is fixedly installed on the outer side of the support frame, and a humidity sensor, a temperature sensor, and a hydraulic push rod are fixedly installed inside the upper end of the support frame. The lower end of the hydraulic push rod is fixedly installed with a fixing plate, and a driving motor is fixedly installed on the upper end of the fixing plate. The output end of the driving motor is fixedly installed with a friction block;
[0009] A slider is slidably installed on the upper end of the base, and a sliding plate is fixedly installed on the upper end of the slider. An electric cylinder is fixedly installed at the lower end of the sliding plate;
[0010] A detection structure is arranged on the upper end of the base, and the detection structure can achieve the effect of accurately detecting the force on the plate.
[0011] Preferably, a fixing rod and a fixing cylinder are arranged inside the detection structure. The fixing rod is fixedly installed at the lower end of the fixing plate, and the fixing cylinder is slidably installed on the outer side of the fixing rod. A strong spring is arranged at the lower end inside the fixing cylinder. A pressure sensor is nested and installed inside the base, and the pressure sensor is located at the lower end of the fixing cylinder.
[0012] Preferably, a fixing member and a driving motor are fixedly installed on the upper end of the sliding plate. An output shaft is fixedly installed at the output end of the driving motor. The output shaft is rotatably connected to the fixing member. A rotating rod is rotatably installed inside the fixing member. Bevel gears I are fixedly installed on the outer sides of the rotating rod and the output shaft.
[0013] Preferably, a rotating shaft is rotatably installed at the upper end of the fixing member. A lifting cylinder is threadedly installed on the outer side of the rotating shaft. A bevel gear II is fixedly installed at the lower end of the rotating shaft. The bevel gear II is meshed with the bevel gear I. An installation plate is fixedly installed at the upper end of the lifting cylinder.
[0014] Preferably, a limiting structure is arranged inside the installation plate, and the limiting structure can achieve the effect of automatically disassembling and assembling the plate;
[0015] A limiting clamping block is slidably installed inside the installation plate. A reset spring is fixedly installed on one side of the limiting clamping block away from the middle position of the installation plate.
[0016] Preferably, a traction rope is fixedly installed at one end of the limiting clamping block away from the reset spring. Four groups of the limiting clamping block, the reset spring, and the traction rope are arranged at equal angles with respect to the midpoint of the installation plate.
[0017] Preferably, a jacking block is fixedly installed at one end of the traction rope away from the limiting clamping block. An electric push rod is fixedly installed at the lower end of the jacking block. The electric push rod is fixedly installed on the upper end of the sliding plate.
[0018] Compared with the prior art, the beneficial effects of the present utility model are:
[0019] 1. By setting the driving motor and the electric cylinder, the friction block can be rotated or the plate can be reciprocally translated in two ways to detect the paint friction of the plate, enabling the device to be applicable to different types of plates for detecting the paint wear resistance and improving the applicable range of the device.
[0020] 2. By using the pressure sensor to detect the force exerted on the plate when the fixed plate moves downward, precise limiting can be achieved through the control board. Moreover, by changing the heights of the fixed plate and the mounting plate, different magnitudes of force can be applied to the plate, thereby improving the accuracy of the device in detecting the paint wear resistance of the plate.
[0021] 3. Further, by setting a humidity sensor and a temperature sensor, the air temperature and humidity during the test of the plate can be detected, thus improving the accuracy of the test for the paint wear resistance of the plate.
[0022] 4. Even further, by controlling the movement of the jacking block and the limiting clamp block, automatic limiting and disassembly of the plate can be carried out, improving the convenience of using the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0024] Figure 2 is a front structural schematic diagram of the present utility model;
[0025] Figure 3 is a front cross-sectional structural schematic diagram of the present utility model;
[0026] Figure 4 is a right cross-sectional structural schematic diagram of the present utility model;
[0027] Figure 5 is a top-view structural schematic diagram of the sliding plate of the present utility model;
[0028] Figure 6 is a top cross-sectional structural schematic diagram of the mounting plate of the present utility model;
[0029] Figure 7 is a three-dimensional structural schematic diagram of the mounting plate of the present utility model.
[0030] In the figure: 1, base; 2, support frame; 3, control board; 4, humidity sensor; 5, temperature sensor; 6, hydraulic push rod; 7, fixing plate; 8, driving motor; 9, friction block; 10, slider; 11, sliding plate; 12, electric cylinder; 13, fixing rod; 14, fixing cylinder; 15, strong spring; 16, pressure sensor; 17, fixing piece; 18, driving motor; 19, output shaft; 20, rotating rod; 21, first bevel gear; 22, rotating shaft; 23, lifting cylinder; 24, second bevel gear; 25, jacking block; 26, limiting clamping block; 27, reset spring; 28, towing rope; 29, electric push rod; 30, mounting plate. Specific embodiments
[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0032] In a specific embodiment, as Figure 1 - Figure 2 shown, to solve the problem that the existing device does not have temperature and humidity detection;
[0033] Base 1 and support frame 2 fixedly installed at the upper end of base 1;
[0034] A control board 3 is fixedly installed on the outside of the support frame 2, and a humidity sensor 4, a temperature sensor 5 and a hydraulic push rod 6 are fixedly installed inside the upper end of the support frame 2. The lower end of the hydraulic push rod 6 is fixedly installed with a fixing plate 7, and a driving motor 8 is fixedly installed on the upper end of the fixing plate 7. The output end of the driving motor 8 is fixedly installed with a friction block 9;
[0035] A slider 10 is slidably installed at the upper end of the base 1, a sliding plate 11 is fixedly installed at the upper end of the slider 10, and an electric cylinder 12 is fixedly installed at the lower end of the sliding plate 11.
[0036] When using this device for testing the wear resistance of the paint surface of a board, it is necessary to install the board to be tested for paint surface wear resistance on the upper end of the mounting plate 30. Then, the data detected in real time by the humidity sensor 4 and the temperature sensor 5 can be observed through the control board 3. Then, the friction block 9 can be lowered to rub against the paint surface on the upper end of the board, so as to complete the detection of the paint surface of the board by this device. By detecting the temperature and humidity, the accuracy of the wear resistance test of this board can be improved.
[0037] In one of the specific embodiments, as Figure 1 - Figure 5 shown, to solve the problem that it is difficult for the existing device to accurately control the force;
[0038] The upper end of the base 1 is provided with a detection structure, and the detection structure can achieve the effect of accurately detecting the force on the plate.
[0039] Inside the detection structure, there are a fixed rod 13 and a fixed cylinder 14. The fixed rod 13 is fixedly installed at the lower end of the fixed plate 7, and the fixed cylinder 14 is slidably installed on the outside of the fixed rod 13. And at the lower end inside the fixed cylinder 14, there is a strong spring 15. Inside the base 1, a pressure sensor 16 is nestedly installed, and the pressure sensor 16 is located at the lower end of the fixed cylinder 14.
[0040] At the upper end of the sliding plate 11, a fixing member 17 and a driving motor 18 are fixedly installed. The output end of the driving motor 18 is fixedly installed with an output shaft 19, and the output shaft 19 is rotationally connected to the fixing member 17. And inside the fixing member 17, a rotating rod 20 is rotationally installed. At the same time, bevel gears one 21 are fixedly installed on the outside of the rotating rod 20 and the output shaft 19.
[0041] At the upper end of the fixing member 17, a rotating shaft 22 is rotationally installed. And on the outside of the rotating shaft 22, a lifting cylinder 23 is threadedly installed. And at the lower end of the rotating shaft 22, a bevel gear two 24 is fixedly installed. At the same time, the bevel gear two 24 is meshed with the bevel gear one 21. At the upper end of the lifting cylinder 23, a mounting plate 30 is fixedly installed.
[0042] When using this device for testing the wear resistance of the paint on the plate, according to the different materials of the plate, it is necessary to control the force on the paint surface of the plate. At this time, it is necessary to control the extrusion force of the friction block 9 on the plate. At this time, the hydraulic push rod 6 will expand and drive the friction block 9 to move downward through the fixed plate 7 and extrude the plate. During the process of the plate being extruded, the fixed rod 13 will move downward inside the fixed cylinder 14 and extrude the strong spring 15. After being extruded, the strong spring 15 will contract and transmit the pressure generated by the fixed rod 13 to the pressure sensor 16 through the fixed cylinder 14. At this time, the pressure generated by the pressure sensor 16 will be displayed inside the control board 3.
[0043] At this time, the driving motor 18 will work and drive the rotating rod 20 to rotate through the output shaft 19 and the pulley structure on the outside of the output shaft 19, so that the bevel gear one 21 can drive the bevel gear two 24 to rotate, thereby making the rotating shaft 22 rotate inside the lifting cylinder 23. And the lifting cylinder 23 will drive the mounting plate 30 to move upward and make the plate on the upper end of the mounting plate 30 just contact with the friction block 9. And the pressure between the friction block 9 and the plate is the same as the pressure received by the pressure sensor 16. By controlling the positions of the fixed plate 7 and the mounting plate 30, the pressure generated between the plate and the friction block 9 can be changed, so as to achieve the effect that this device can change the friction force of the paint surface of the plate.
[0044] Based on the above embodiments, as Figure 1 - Figure 3 and Figure 6 - Figure 7 shown, the problem that the existing device needs to rely on manual labor for disassembling and assembling the board is solved;
[0045] A limiting structure is provided inside the mounting plate 30, and the limiting structure can achieve the effect of automatically disassembling and assembling the board;
[0046] A limiting clamp block 26 is slidably mounted inside the mounting plate 30, and a return spring 27 is fixedly mounted on one side of the limiting clamp block 26 away from the middle position of the mounting plate 30;
[0047] One end of the limiting clamp block 26 away from the return spring 27 is fixedly mounted with a traction rope 28, and four groups of the limiting clamp block 26, the return spring 27 and the traction rope 28 are arranged at equal angles with respect to the midpoint of the mounting plate 30;
[0048] One end of the traction rope 28 away from the limiting clamp block 26 is fixedly mounted with a jacking block 25, and an electric push rod 29 is fixedly mounted at the lower end of the jacking block 25, and the electric push rod 29 is fixedly mounted on the upper end of the sliding plate 11.
[0049] When using the device for testing the wear resistance of the board paint surface, it is necessary to first limit the board on the upper end of the mounting plate 30. Place the board on the upper end of the mounting plate 30, and then the electric push rod 29 can be contracted. During the contraction of the electric push rod 29, the jacking block 25 will move downward, and the movement of the jacking block 25 will pull the limiting clamp block 26 to slide inside the mounting plate 30 through the traction rope 28. During the sliding of the limiting clamp block 26, the return spring 27 will expand, and the limiting clamp block 26 will limit and clamp the board, so as to facilitate the friction test of the board. After the board is tested, the electric push rod 29 will expand and push the jacking block 25 upward. At this time, the expanded return spring 27 will contract and pull the limiting clamp block 26 to reset. During the reset process of the limiting clamp block 26, it will separate from the board. Then the jacking block 25 will continue to move downward and jack up the board, so that the board is separated from the mounting plate 30, thus completing the disassembly and assembly process of the board by the device, effectively improving the convenience of the board detection disassembly and assembly;
[0050] During the process of the device testing the friction of the board, the electric cylinder 12 can be telescoped to drive the slider 10 and the sliding plate 11 to slide reciprocally on the upper end of the base 1, so that the board and the friction block 9 move reciprocally to complete the performance test. At the same time, the driving motor 8 can drive the friction block 9 to rotate to complete the performance test of the friction block 9 on the board. By the two methods of testing the friction of the board paint surface, the applicable range of the device can be expanded, and the overall practicability is increased.
[0051] The content not described in detail in this specification belongs to the prior art well-known to those of ordinary skill in the art.
[0052] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for testing the wear resistance of a plate paint surface, comprising a base (1) and a support frame (2) fixedly mounted on the upper end of the base (1); Features: It also includes a control panel (3) fixedly mounted on the outer side of the support frame (2), a humidity sensor (4), a temperature sensor (5) and a hydraulic push rod (6) fixedly mounted inside the upper end of the support frame (2), a fixing plate (7) fixedly mounted on the lower end of the hydraulic push rod (6), a driving motor (8) fixedly mounted on the upper end of the fixing plate (7), and a friction block (9) fixedly mounted on the output end of the driving motor (8); A slider (10) is slidably mounted on the upper end of the base (1), a sliding plate (11) is fixedly mounted on the upper end of the slider (10), and an electric cylinder (12) is fixedly mounted on the lower end of the sliding plate (11); The upper end of the base (1) is provided with a detection structure, and the detection structure can achieve the effect of accurately detecting the magnitude of the force applied to the plate.
2. A plate paint surface wear resistance testing device according to claim 1, characterized in that: A fixing rod (13) and a fixing cylinder (14) are arranged inside the detection structure; the fixing rod (13) is fixedly mounted on the lower end of the fixing plate (7); the fixing cylinder (14) is slidably mounted on the outer side of the fixing rod (13); a strong spring (15) is arranged at the lower end of the fixing cylinder (14); a pressure sensor (16) is nested and mounted inside the base (1); and the pressure sensor (16) is located at the lower end of the fixing cylinder (14).
3. A plate paint surface wear resistance testing device according to claim 2, characterized in that: A fixing member (17) and a driving motor (18) are fixedly mounted on the upper end of the sliding plate (11); an output shaft (19) is fixedly mounted on the output end of the driving motor (18); the output shaft (19) is rotatably connected to the fixing member (17); a rotating rod (20) is rotatably mounted inside the fixing member (17); and a bevel gear 1 (21) is fixedly mounted on the outer sides of the rotating rod (20) and the output shaft (19).
4. A plate paint surface wear resistance testing device according to claim 3, characterized in that: A rotating shaft (22) is rotatably mounted on the upper end of the fixing member (17), and a lifting cylinder (23) is threadedly mounted on the outer side of the rotating shaft (22), and a second bevel gear (24) is fixedly mounted on the lower end of the rotating shaft (22), and the second bevel gear (24) is meshingly connected with the first bevel gear (21), and a mounting plate (30) is fixedly mounted on the upper end of the lifting cylinder (23).
5. A plate paint surface wear resistance testing device according to claim 4, characterized in that: A limiting structure is provided inside the mounting plate (30), and the limiting structure can achieve the effect of automatic disassembly and assembly of the plate; A limit clamp block (26) is slidably mounted inside the mounting plate (30), and a return spring (27) is fixedly mounted on a side of the limit clamp block (26) away from the middle position of the mounting plate (30).
6. A plate paint surface wear resistance testing device according to claim 5, characterized in that: A traction rope (28) is fixedly mounted on one end of the limiting clamp block (26) away from the return spring (27), and four groups of the limiting clamp block (26), the return spring (27) and the traction rope (28) are arranged at equal angles with respect to the midpoint of the mounting plate (30).
7. A plate paint surface wear resistance testing device according to claim 6, characterized in that: A lifting block (25) is fixedly mounted on one end of the traction rope (28) away from the limiting clamp block (26), and an electric push rod (29) is fixedly mounted on the lower end of the lifting block (25), and the electric push rod (29) is fixedly mounted on the upper end of the sliding plate (11).
Citation Information
Patent Citations
A wear resistance testing device for automobile paint
CN113984506B