High-density long-pin electric connector installation limiting tool

By designing the installation limit tool for comb-shaped limiting plug plate and quick-release handle, the problem of difficulty in pin limiting the high-density long-pin electrical connector is solved, and the perpendicularity of the pin and the protection of the gold-plated layer are achieved, and the reliability and efficiency of assembly are improved.

CN222940347UActive Publication Date: 2025-06-03EAST CHINA INST OF COMPUTING TECH
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421757115.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-06-03
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The high-density long-pin electrical connector has difficulty in pin limiting during assembly, resulting in inaccurate installation, affecting the reliability of electrical interconnections, and existing tools cannot effectively protect the pin gold-plated layer.

Method used

An installation limit tool including a comb-shaped limiting plug and a quick-release handle is designed. By combining the comb-shaped limiting plug and a quick-release handle, the limiting and protection of the pins of the high-density long-pin electrical connector are achieved.

Benefits of technology

It effectively ensures the perpendicularity of the pins, protects the gold-plated layer, improves the processability and reliability of assembly, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222940347U_ABST
    Figure CN222940347U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of electronics, in particular to the technical field of high-density long-pin electric connectors, and particularly relates to a high-density long-pin electric connector installation limiting tool which is composed of a comb-tooth-shaped limiting plug board and a quick-release handle which are connected through flower-shaped locking screws. According to the utility model, the comb-tooth-shaped limiting plugboard is arranged, so that the verticality of the pins of the high-density long-pin electric connector in the crimping and welding processes is ensured; the plated coating of the high-density long-pin electric connector contact pin is effectively protected, and the high reliability of crimping or welding of the high-density long-pin electric connector is achieved; the manufacturability of the assembly of the high-density long-pin electric connector is greatly improved, and reliable, stable and low-cost equipment assembly is realized.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of electronics, in particular to the technical field of high-density long-pin electric connectors, and in particular to a high-density long-pin electric connector installation limiting tool. Background Art

[0002] High-density long-pin electrical connectors are inter-board connectors used to interconnect printed circuit boards. Since high-density long-pin electrical connectors have a large number of pins and small gaps between pins, and high installation and positioning requirements, the crimping and welding of high-density long-pin electrical connectors has always been a major problem in electronic assembly. This type of electrical connector with densely packed pins and too long beyond the surface of the printed circuit board is highly dependent on the operating skills of personnel during assembly. If there is a slight deviation in the alignment process, the matching electrical connectors will not be able to align and engage, and the electrical interconnection between the printed circuit boards cannot be achieved. Therefore, it is not an easy project to ensure that these pins are "standing straight" and "standing firm" on the printed circuit board.

[0003] The pin surface of the high-density long-pin electrical connector uses a plating process, generally gold-plated. The gold-plated layer on the pin surface cannot be damaged, otherwise it will affect the electrical conductivity and signal continuity of the electrical connector.

[0004] After reviewing the installation of the currently used high-density long-pin electrical connectors, there are two situations: the first type of crimping electrical connector does not have its own limiting gasket, and the root of the pin will be affected by stress during installation and crimping, and the pin surface will inevitably be scratched by the tool; the second type of welding electrical connector has its own limiting gasket for pin installation, but in order to meet the electronic assembly requirements of electrical connectors on high-reliability products, the limiting gasket will affect the soldering tin penetration rate, so the gasket will still be removed during welding and cannot play a limiting role. Currently, there are no installation tools for high-density long-pin electrical connectors on the market, nor are there suitable installation solutions to solve the problem of pin limiting. It can only rely on experienced operators to manually proofread the operation. Utility Model Content

[0005] The purpose of the utility model is to solve the technical problems existing in the background technology, and for this purpose, a high-density long-pin electrical connector installation limiting tool is provided.

[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0007] A high-density long-pin electrical connector installation limiting tooling comprises a comb-tooth shaped limiting plug plate and a quick-release handle, wherein the comb-tooth shaped limiting plug plate is connected to the quick-release handle;

[0008] The comb-tooth shaped limiting plug plate is evenly provided with a row of comb teeth, and gaps are left between the comb teeth.

[0009] The following are the further defined technical solutions of the present utility model. The comb teeth are inclined.

[0010] The following are the further defined technical solutions of the present utility model. The gap between the comb teeth forms an insertion plate slot, the insertion plate slot is in a semi-circular open shape, and the periphery of the insertion plate slot is provided with rounded corners.

[0011] The following are the further defined technical solutions of the present utility model. The quick-release handle is provided with a through groove, the comb-tooth-shaped limiting insertion plate is inserted into the through groove of the quick-release handle, and the comb-tooth-shaped limiting insertion plate and the quick-release handle are locked by a flower-shaped locking screw.

[0012] Compared with the prior art, the present utility model has the following technical effects:

[0013] By setting the comb-tooth-shaped limiting insertion plate, the present utility model ensures the perpendicularity of the pins during the crimping and welding processes of the high-density long-pin electrical connector; effectively protects the plating layer of the pins of the high-density long-pin electrical connector, and solves the high reliability required for the crimping or welding of the high-density long-pin electrical connector; greatly improves the processability of the assembly of the high-density long-pin electrical connector, and realizes reliable, stable and low-cost equipment assembly.

[0014] The following further describes the present utility model in conjunction with the accompanying drawings and embodiments. Description of the Drawings

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required to be used in the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0016] Figure 1 It is a schematic structural diagram of the installation limiting tooling for the high-density long-pin electrical connector of the present utility model. Among them, the left side is the main view structural diagram, and the right side is the side view structural diagram;

[0017] Figure 2 It is a schematic structural diagram of two installation limiting toolings of the present utility model applied to the high-density long-pin electrical connector. Among them, the left side is the main view structural diagram, and the right side is the side view structural diagram;

[0018] Figure 3 It is a three-dimensional structural diagram of two installation limiting toolings of the present utility model applied to the high-density long-pin electrical connector;

[0019] Figure 4 It is a partial enlarged schematic diagram of the diamond-shaped limiting grid formed by two installation limiting toolings of the present utility model applied to the high-density long-pin electrical connector.

[0020] Reference numerals: 1, mounting limit tooling; 101, quick-release handle; 102, comb-shaped limit insertion plate; 103, flower-shaped locking screw; 2, printed circuit board; 3, backing plate; 4, high-density long-pin electrical connector. Specific embodiments

[0021] In order to make the above objects, features, and advantages of the present utility model more obvious and understandable, the following will describe the specific embodiments of the present utility model in detail with reference to the accompanying drawings. Many specific details are set forth in the following description in order to fully understand the present utility model. However, the present utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0022] In the description of the present utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.

[0023] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "mounting", "connecting", "coupling", "fixing", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral body; it can be directly connected, or indirectly connected through an intermediate medium, and can be the internal communication of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.

[0024] As Figure 1 shown, a high-density long-pin electrical connector mounting limit tooling 1 is provided, which is composed of a comb-shaped limit insertion plate 102 and a quick-release handle 101, and the two are connected by a flower-shaped locking screw 103.

[0025] 1) Comb-shaped limit insertion plate 102:

[0026] According to the pin layout matrix of the high-density long-pin electrical connector 4, a special comb-shaped limiting insertion plate 102 is designed to match it. To prevent damage to the gold-plated layer on the surface of the pins of the high-density long-pin electrical connector 4 and at the same time play a limiting role during the installation process, the comb-shaped limiting insertion plate 102 needs to have a certain strength, and the material used for the insertion plate is polyimide. Positioning is carried out according to the cylinders at both ends of the high-density long-pin electrical connector 4. The slots of the insertion plate are semi-circular and open, and the peripheries of the slots are rounded to facilitate insertion along the pins. When all the pins smoothly penetrate into the coupling holes of the printed circuit board 2, the comb-shaped limiting insertion plate 102 can be withdrawn from the pins of the high-density long-pin electrical connector 4, which is convenient for clamping and improves production efficiency.

[0027] 2) Quick-release handle 101:

[0028] In the electronics industry, due to the variety of models of the high-density long-pin electrical connector 4, there will also be a variety of comb-shaped limiting insertion plates 102. To facilitate the operator's use, the quick-release handle 101 is designed as a general component, and quick disassembly and assembly are achieved through the petal-shaped locking screws 103.

[0029] Working principle

[0030] As Figures 2-4 shown, during the actual operation process, according to the model of the high-density long-pin electrical connector 4, the corresponding comb-shaped limiting insertion plate 102 is selected. The comb-shaped limiting insertion plate 102 is inserted into the through slot of the quick-release handle 101 and fastened with 2 petal-shaped locking screws 103.

[0031] One comb-shaped limiting insertion plate 102 is inserted along the root from the front of the pins of the high-density long-pin electrical connector 4, and another comb-shaped limiting insertion plate 102 is inserted from the rear of the pins of the high-density long-pin electrical connector 4 close to the inserted insertion plate. The two comb-shaped limiting insertion plates 102 form a diamond-shaped limiting grid among the pins. As Figure 4 shown, at this time, the pins do not deviate at all in the small diamond-shaped limiting grid. The two are attached and slowly move upward vertically. When moving to about 5 mm away from the pin heads, it is fixed. Under the action of the comb-shaped limiting insertion plate 102, the pins of the entire high-density long-pin electrical connector 4 can smoothly penetrate into the corresponding coupling holes of the printed circuit board 2 or the backing plate 3, etc. all at once within a few seconds, and electronic assembly of the high-density long-pin electrical connector 4 is achieved through crimping or soldering.

[0032] Meet the product design requirements that the coupling gap between the high-density long-pin electrical connector 4 and the printed circuit board 2 is less than 0.2 mm. After the electronic assembly process (crimping or soldering) is completed, the pins are straight and not bent. The pins of the high-density long-pin electrical connector 4 can be integrally inserted into the coupling holes of the printed circuit board 2 all at once, and they are in one-to-one correspondence without deviation, realizing the electrical interconnection between the printed circuit boards 2.

[0033] A tight fit is achieved between the printed circuit board 2 and the high-density long-pin electrical connector 4, greatly reducing the damage to the gold plating layer that may be caused by the through-holes of the printed circuit board 2 and the penetration connection of the pins. It preferably solves the reliability, safety and operability required for the crimping or soldering of the high-density long-pin electrical connector 4.

[0034] The problem that the self-limiting gasket of the high-density long-pin electrical connector 4 hinders the flow of solder is solved, enabling the solder to smoothly flow to the through-holes of the printed circuit board 2 and form effective wetting on the welding termination surface, avoiding airtight welding and meeting the technical requirement of 100% solder penetration rate for the solder joints of the through-hole devices.

[0035] Previously, the manual alignment working hours of the high-density long-pin electrical connector 4 were about 1 hour per piece. After using the installation limiting tooling 1 for the high-density long-pin electrical connector 4, it only takes about 10 seconds per piece, greatly saving the production working hour cost.

[0036] As described above, it is only the preferred embodiment of the present invention and does not impose any form of limitation on the present invention. Any person skilled in the art can make many possible changes and modifications to the technical solution of the present invention by using the methods and technical contents disclosed above, or modify it into an equivalent embodiment with equivalent changes without departing from the scope of the technical solution of the present invention. Therefore, all equivalent changes made according to the shape, structure and principle of the present invention without departing from the content of the technical solution of the present invention shall be covered by the protection scope of the present invention.

Claims

1. A high-density long-pin electrical connector installation and limiting tooling, characterized in that: It comprises a comb-tooth shaped limiting plug plate (102) and a quick-release handle (101), wherein the comb-tooth shaped limiting plug plate (102) is connected to the quick-release handle (101); A row of comb teeth is evenly arranged on the comb-tooth shaped limiting plug plate (102), with gaps left between the comb teeth.

2. A high-density long-pin electrical connector installation and limiting tool as claimed in claim 1, characterized in that: The comb teeth are arranged obliquely.

3. A high-density long-pin electrical connector installation and limiting tool as claimed in claim 2, characterized in that: The gaps between the comb teeth form a plug-in board slot, which is in a semicircular open shape, and the periphery of the plug-in board slot is rounded.

4. A high-density long-pin electrical connector installation and limiting tool as claimed in claim 1, characterized in that: The quick release handle (101) is provided with a through slot, the comb-tooth shaped limiting plug plate (102) is inserted into the through slot of the quick release handle (101), and the comb-tooth shaped limiting plug plate (102) and the quick release handle (101) are locked by a flower-shaped locking screw (103).