Heat conduction and insulation structure of battery simulation equipment

By using thermally conductive silicone tape, thermally conductive silicone grease and epoxy board in the radiator of the battery simulation equipment, the problem of insufficient insulation pressure resistance of the radiator is solved, and the combination of efficient thermal conductivity and good insulation performance is achieved.

CN222941088UActive Publication Date: 2025-06-03SHENZHEN CLOU ELECTRONICS
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Patent Information

Application Number
CN202421404334.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-06-03
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The radiator of existing battery simulation equipment is insufficient in insulation pressure resistance, resulting in increased thermal resistance and reduced thermal conductivity, affecting the normal operation of the MOS tube.

Method used

The insulation structure is adopted that combines thermal silicone tape and thermal silicon grease, and the pressure-resistant design of the epoxy board ensures effective heat transfer and improves insulation performance.

Benefits of technology

It achieves efficient thermal conductivity and good insulation and voltage resistance, and improves the overall performance of battery simulation equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of simulation batteries, in particular to a heat conduction and insulation structure of battery simulation equipment. The heat-conducting insulation structure of the battery simulation equipment specifically comprises a radiator, a heat-conducting silica gel fabric, heat-conducting silicone grease, an epoxy plate, a simulation plate and a plurality of battery simulation units, a heat-conducting silica gel fabric is laid on the upper surface of the radiator, the epoxy board is laid above the heat-conducting silica gel fabric, and the analog board is located above the epoxy board; the battery simulation unit is provided with an MOS tube, the epoxy plate is provided with a slot for the MOS tube to penetrate through, the MOS tube is adhered with heat-conducting silicone grease, and the heat-conducting silicone grease is connected with the heat-conducting silicon adhesive tape. The utility model has the advantages of high heat conduction efficiency and good insulation and pressure resistance.
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Description

Technical Field

[0001] The utility model relates to the technical field of simulated batteries, and particularly relates to a heat-conducting and insulating structure of a battery simulation device. Background Art

[0002] With the rapid development of the energy storage industry, higher requirements are also put forward for the battery management system (BMS). Whether the BMS manages chemical batteries well directly determines whether the energy storage system can operate safely and stably. To solve the instability problem of chemical batteries, battery simulation units have emerged as the times require. A single battery simulation unit replaces a single chemical battery. In actual applications, several battery simulation units are required to form a battery simulation device. The composition of the battery simulation device is not just a simple series connection of battery simulation units. In order to ensure fast heat dissipation, several battery simulation units share a radiator. The radiator is a conductor with a metal structure. If the radiator does not perform insulation and withstand voltage treatment well while dissipating heat from the battery simulation unit, it may affect the normal operation of the MOS tube on the battery simulation unit, increase the thermal resistance, and reduce the heat conduction ability. Therefore, it is necessary to perform insulation design on the battery simulation units sharing the radiator.

[0003] Therefore, in view of the deficiencies of the prior art, a heat-conducting and insulating structure of a battery simulation device is provided. Summary of the Utility Model

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a heat-conducting and insulating structure of a battery simulation device, which aims to solve the problems that the radiator does not perform insulation and withstand voltage treatment well, resulting in an increase in thermal resistance and a decrease in heat conduction ability.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A heat-conducting and insulating structure of a battery simulation device, comprising: a radiator, a heat-conducting silicone tape, a heat-conducting silicone grease, an epoxy board, a simulation board, and several battery simulation units;

[0007] The upper surface of the radiator is covered with the heat-conducting silicone tape, the epoxy board is laid above the heat-conducting silicone tape, and the simulation board is located above the epoxy board;

[0008] The battery simulation unit is provided with a MOS tube, the epoxy board is provided with a slot for the MOS tube to penetrate through, the MOS tube is adhered with the heat-conducting silicone grease, and the heat-conducting silicone grease is connected to the heat-conducting silicone tape.

[0009] As a further improvement of the technical solution of the utility model, the heat sink includes a first heat sink, the groove is provided with a first groove, the MOS tube includes a first MOS tube, the first groove is located above the first heat sink, and the first MOS tube is partially located in the first groove.

[0010] As a further improvement of the technical solution of the utility model, the heat sink includes a second heat sink, the groove is provided with a second groove, the MOS tube includes a second MOS tube, the second groove is located above the second heat sink, and the second MOS tube is partially located in the second groove.

[0011] As a further improvement of the technical solution of the utility model, a plurality of the battery simulation units are vertically inserted side by side on the simulation board.

[0012] As a further improvement of the technical solution of the utility model, the epoxy board is located between the simulation board and the radiator.

[0013] As a further improvement of the technical solution of the utility model, it also includes connecting screws, and the simulation board is threadedly connected to the radiator through the connecting screws.

[0014] As a further improvement of the technical solution of the utility model, it also includes highland barley paper, which is attached to the upper cover of the battery simulation device, and the upper cover of the battery simulation device is insulated from the plurality of battery simulation units by the highland barley paper.

[0015] As a further improvement of the technical solution of the utility model, the radiator also includes a fan for connecting the radiator with the outside world.

[0016] As a further improvement of the technical solution of the utility model, the thickness of the epoxy board is 2mm-4mm.

[0017] As a further improvement of the technical solution of the utility model, the thermal conductive silicone grease and the thermal conductive silicone cloth both have heat conduction and insulation functions.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] In the thermal insulation structure of the battery simulation device of the utility model, during heat conduction, a thermally conductive silicone cloth is laid on the upper surface of the radiator, and then an epoxy board is laid on top of the thermally conductive silicone cloth, and then the simulation board is placed on top of the epoxy board, and the epoxy board has a pressure-resistant effect; the battery simulation unit is provided with a MOS tube, and the epoxy board is provided with a slot for the MOS tube to pass through, and a layer of thermally conductive silicone grease is adhered to the back of the MOS tube, and the thermally conductive silicone grease transfers heat to the radiator through the thermally conductive silicone cloth, thereby achieving a thermally conductive insulation effect, and the insulation effect is improved by setting a pressure-resistant structure. The thermally conductive insulation structure of the battery simulation device has the characteristics of high thermal conductivity efficiency and good insulation and pressure resistance performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The technology of the utility model is further described in detail below in conjunction with the accompanying drawings and specific embodiments:

[0021] Figure 1 It is a schematic diagram of the exploded structure of the thermally conductive insulating structure of the battery simulation device of the utility model.

[0022] In the figure:

[0023] 1. Radiator; 11. First radiator; 12. Second radiator; 13. Fan; 2. Thermal conductive silicone cloth; 3. Thermal conductive silicone grease; 4. Epoxy board; 41. First slot; 42. Second slot; 5. Simulation board; 6. Battery simulation unit; 61. First MOS tube; 62. Second MOS tube; 7. Upper cover; 8. Highland barley paper. DETAILED DESCRIPTION

[0024] The following will be combined with the embodiments and drawings to clearly and completely describe the concept, specific structure and technical effects of the utility model, so as to fully understand the purpose, scheme and effect of the utility model. It should be noted that the embodiments and features in the embodiments in this application can be combined with each other without conflict. The same reference numerals used throughout the drawings indicate the same or similar parts.

[0025] It should be noted that, unless otherwise specified, when a feature is referred to as being "fixed" or "connected" to another feature, it may be directly fixed or connected to the other feature, or it may be indirectly fixed or connected to the other feature. In addition, the descriptions of up, down, left, right, etc. used in the present invention are only relative to the relative positional relationship of the components of the present invention in the drawings.

[0026] Reference Figure 1 , a thermally conductive insulating structure of a battery simulation device, comprising a heat sink 1, a thermally conductive silicone cloth 2, a thermally conductive silicone grease 3, an epoxy board 4, a simulation board 5 and a plurality of battery simulation units 6;

[0027] In one embodiment, a heat-conducting silicone tape 2 is laid on the upper surface of the radiator 1, an epoxy board 4 is laid above the heat-conducting silicone tape 2, and a simulation board 5 is located above the epoxy board 4; the battery simulation unit 6 is provided with MOS transistors, the epoxy board 4 is provided with slots for the MOS transistors to penetrate through, heat-conducting silicone grease 3 is adhered to the MOS transistors, and the heat-conducting silicone grease 3 is connected to the heat-conducting silicone tape 2.

[0028] Among them, during heat conduction, a heat-conducting silicone tape 2 is laid on the upper surface of the radiator 1, then the epoxy board 4 is laid above the heat-conducting silicone tape 2, and then the simulation board 5 is placed above the epoxy board 4. The epoxy board 4 plays a role in withstanding voltage; the battery simulation unit 6 is provided with MOS transistors, the epoxy board 4 is provided with slots for the MOS transistors to penetrate through, a layer of heat-conducting silicone grease 3 is adhered to the back of the MOS transistors, and the heat-conducting silicone grease 3 transfers heat to the radiator 1 through the heat-conducting silicone tape 2, so as to achieve the effect of heat conduction and insulation. Through the setting of the voltage-resistant structure, the insulation effect is improved. The heat-conduction and insulation structure of this battery simulation device has the characteristics of high heat-conduction efficiency and good insulation and voltage-resistant performance.

[0029] In one embodiment, the radiator 1 includes a first radiator 11, the slot is provided with a first slot 41, the MOS transistor includes a first MOS transistor 61, the first slot 41 is located above the first radiator 11, and a part of the first MOS transistor 61 is located in the first slot 41. The radiator 1 includes a second radiator 12, the slot is provided with a second slot 42, the MOS transistor includes a second MOS transistor 62, the second slot 42 is located above the second radiator 12, and a part of the second MOS transistor 62 is located in the second slot 42. Preferably, the input end of the first MOS transistor 61 is the MOS transistor, and the second MOS transistor 62 is the output end MOS transistor.

[0030] In one embodiment, 26 battery simulation units 6 are vertically inserted into the simulation board 5 side by side in two rows, and 13 battery simulation units 6 are inserted in each row.

[0031] In one embodiment, the epoxy board 4 is located between the simulation board 5 and the radiator 1; the thickness of the epoxy board 4 is 3 mm, and the thickness of the simulation board 5 is 1.6 mm. Preferably, the epoxy board 4 has excellent compressive resistance, insulation and high-temperature resistance performance.

[0032] In one embodiment, the heat-conduction and insulation structure further includes connecting screws, and the simulation board 5 is threadedly connected to the radiator 1 through the connecting screws. Preferably, the connecting screws are high-temperature-resistant plastic screws. The MOS transistors are placed in the slots to prevent the connecting screws from damaging the MOS transistors when fixing the simulation board 5 and the radiator 1.

[0033] In one embodiment, the radiator 1 further includes a fan 13 for connecting the first radiator 11 and the second radiator 12, and the fan 13 ventilates and dissipates heat from the first radiator 11 and the second radiator 12.

[0034] In one embodiment, the thermal conductive silicone grease 3 and the thermal conductive silicone cloth 2 both have thermal conductive and insulating functions.

[0035] In one embodiment, the structure also includes barley paper 8, which is attached to the inner end surface of the upper cover 7 of the battery simulation device. The upper cover 7 of the battery simulation device is insulated from the plurality of battery simulation units 6 by the barley paper 8. The barley paper 8 isolates the upper cover 7 from the battery simulation unit 6 to prevent the battery simulation unit 6 from directly contacting the upper cover 7, thereby playing an insulating role.

[0036] For other contents of the thermally conductive insulating structure of the battery simulation device described in the present invention, please refer to the prior art and will not be repeated here.

[0037] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in any form. Therefore, any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention are still within the scope of the technical solution of the present invention.

[0038] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0039] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Claims

1. A thermally conductive insulating structure of a battery simulation device, characterized in that: include: Radiator, thermal conductive silicone cloth, thermal conductive silicone grease, epoxy board, simulation board and several battery simulation units; The heat-conducting silicone cloth is laid on the upper surface of the radiator, the epoxy board is laid on the heat-conducting silicone cloth, and the simulation board is located on the epoxy board; The battery simulation unit is provided with a MOS tube, the epoxy board is provided with a slot for the MOS tube to pass through, the MOS tube is adhered with the thermal conductive silicone grease, and the thermal conductive silicone grease is connected to the thermal conductive silicone cloth.

2. The thermally conductive insulating structure of a battery simulation device according to claim 1, characterized in that: The heat sink comprises a first heat sink, the slot is provided with a first slot, the MOS tube comprises a first MOS tube, the first slot is located above the first heat sink, and a portion of the first MOS tube is located in the first slot.

3. The thermally conductive insulating structure of a battery simulation device according to claim 1, characterized in that: The heat sink includes a second heat sink, the groove is provided with a second groove, the MOS tube includes a second MOS tube, the second groove is located above the second heat sink, and the second MOS tube is partially located in the second groove.

4. The thermally conductive insulating structure of a battery simulation device according to claim 1, characterized in that: A plurality of the battery simulation units are vertically inserted side by side on the simulation board.

5. The thermally conductive insulating structure of a battery simulation device according to claim 4, characterized in that: The epoxy board is located between the simulation board and the heat sink.

6. The thermally conductive insulating structure of a battery simulation device according to claim 5, characterized in that: It also includes connecting screws, and the simulation board is threadedly connected to the radiator through the connecting screws.

7. The thermally conductive insulating structure of a battery simulation device according to claim 1, characterized in that: It also includes highland barley paper, which is attached to the upper cover of the battery simulation device. The upper cover of the battery simulation device is insulated from the plurality of battery simulation units by the highland barley paper.

8. The thermally conductive insulating structure of a battery simulation device according to claim 1, characterized in that: The radiator also includes a fan for connecting the radiator with the outside.

9. The thermally conductive insulating structure of a battery simulation device according to claim 1, characterized in that: The thickness of the epoxy board is 2mm-4mm.

10. The thermally conductive insulating structure of a battery simulation device according to claim 1, characterized in that: The thermally conductive silicone grease and the thermally conductive silicone cloth both have thermal conductivity and insulation functions.