Integrated novel suction nozzle rod
By designing a new integrated nozzle rod, the problems of high cost and low efficiency in the production process of traditional nozzle rods are solved, and more efficient production and lower user costs are achieved.
Patent Information
- Application Number
- CN202421574126.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-04
AI Technical Summary
The nozzle rod used in traditional patch machines requires different manufacturers to produce and assemble separately during the production process, resulting in high user costs and low staff efficiency.
A new integrated nozzle rod is designed, including a first nozzle rod, a threaded rod, a second nozzle rod and a flange. Through the sliding groove, the third nozzle rod and the nozzle head, the limiting assembly and the return spring, the tight connection and automatic operation of the overall device are realized.
It reduces production and transportation costs, improves work efficiency, prevents patch damage, and realizes stable restriction and automatic reset of the nozzle tip.
Smart Images

Figure CN222941137U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of chip mounters, and particularly relates to an integrated new suction nozzle rod. Background Art
[0002] A chip mounter, also known as a "chip placer" or "surface mount system" (Surface Mount System), is a key device in a production line. The chip mounter is configured after a dispensing machine or a screen printer. It mainly places surface mount components accurately on the pads of a PCB (printed circuit board) by moving a placement head. It usually consists of a mechanical system, a PCB transmission and positioning system, a robotic arm (i.e., the placement head), a vision positioning system, and a micro control system. When working, the PCB transmission and positioning system transports the PCB to the placement area and fixes it. The placement head sucks the components through a suction nozzle and accurately places them at the designated positions on the PCB with the assistance of the vision system.
[0003] During the production process of the suction nozzle rods used in traditional chip mounters, most of them are produced separately by different manufacturers, and then the produced parts are transported to the factories that need to use them for assembly. In this process, the cost consumed by users is relatively high. Moreover, during the assembly process, the working time of the staff will be increased, reducing the working efficiency of the staff. In view of this, we propose an integrated new suction nozzle rod. Summary of the Utility Model
[0004] The purpose of the utility model is to provide an integrated new suction nozzle rod to solve the problems raised in the above background art.
[0005] In view of this, the utility model provides an integrated new suction nozzle rod, including:
[0006] A first suction nozzle rod and a threaded rod. The top end of the first suction nozzle rod is fixedly connected with the threaded rod, the top end of the threaded rod is fixedly connected with a second suction nozzle rod, and a flange is fixedly connected to the peripheral side of the first suction nozzle rod;
[0007] A chute. The chute is opened in the second suction nozzle rod and communicates with the outside. Two symmetrically arranged limiting grooves are opened on the inner wall of the chute. A third suction nozzle rod is slidably connected in the chute, and the top end of the third suction nozzle rod extends to the outside. Two symmetrically arranged first limiting blocks are fixedly connected to the peripheral side of the third suction nozzle rod, and one ends of the two first limiting blocks respectively extend into the two limiting grooves and are slidably connected with the two limiting grooves. A return spring fixed to the bottom surface of the inner wall of the chute is fixedly connected to the bottom end of the third suction nozzle rod. A fixing block is fixedly connected to the peripheral side of the third suction nozzle rod, and the fixing block is located outside;
[0008] A through groove. The through groove is opened in the first suction nozzle rod, the threaded rod, and the second suction nozzle rod and communicates with the inner cavity of the third suction nozzle rod;
[0009] An air extraction hole is provided on the peripheral side of the first suction nozzle rod and is communicated with the through groove;
[0010] A second limiting block is fixedly connected to the peripheral side of the fixed block and is located above the fixed block. A suction nozzle head that is inserted and matched with the fixed block is provided on the second limiting block;
[0011] A limiting assembly is located on the fixed block and is used to limit the suction nozzle head.
[0012] Based on the above structure, by setting the first suction nozzle rod, the threaded rod, the second suction nozzle rod and the flange, it is ensured that when the factory assembles the overall device normally, it is not necessary to produce separately, nor to consume a lot of economy for transportation, reducing the economic expenditure of users. By setting the chute, the third suction nozzle rod and the suction nozzle head, it is ensured that the suction nozzle head can be inserted into the top end of the third suction nozzle rod, and when the top end of the suction nozzle head abuts against the patch, the third suction nozzle rod can slide in the chute, reducing the impact force generated by the contact between the top end of the suction nozzle head and the patch and preventing the patch from being damaged. By setting the third suction nozzle rod and the suction nozzle head, and by setting the limiting assembly and the second limiting block, it is ensured that the limiting assembly can limit the suction nozzle head on the second limiting block, preventing the suction nozzle head from falling off the fixed block when the overall device is in use. By setting the limiting groove, the first limiting block and the fixed block, it is ensured that when the third suction nozzle rod slides in the chute, the two first limiting blocks can slide in the two limiting grooves respectively. When the two first limiting blocks slide, the two first limiting blocks and the fixed block will play a role in limiting the third suction nozzle rod, preventing the third suction nozzle rod from moving from the chute to the outside. By setting the return spring, it is ensured that when the overall device is not working, the third suction nozzle rod will be reset under the action of the rebounding force of the return spring. By setting the through groove and the air extraction hole, it is ensured that the air extraction assembly on the mounter can extract air from the through groove through the air extraction hole, and the through groove can extract air through the third suction nozzle rod and the suction nozzle head.
[0013] In the above technical solution, further, the limiting assembly includes:
[0014] Two first elastic pieces are respectively arranged on both sides of the fixed block, and the two first elastic pieces are respectively attached to both sides of the second limiting block. Two second elastic pieces are respectively fixedly connected to the tops of the two first elastic pieces, and the two second elastic pieces are respectively attached to both sides of the lower half of the suction nozzle head. Two bolts are threadedly connected to the two first elastic pieces, and one end of each of the two bolts penetrates through the fixed block and extends into the fixed block to be threadedly connected with the fixed block.
[0015] In this technical solution, it is ensured that the suction nozzle head can be limited on the second limiting block.
[0016] In the above technical solution, further, the second elastic piece is in a "V" shape.
[0017] In this technical solution, it is ensured that the two second elastic pieces can limit the nozzle head on the second limiting block.
[0018] In the above technical solution, further, the lower half of the nozzle head is in a polygonal structure.
[0019] In this technical solution, it is ensured that the lower half of the nozzle head can be limited by the two second elastic pieces.
[0020] In the above technical solution, further, the inner cavity of the third nozzle rod is communicated with the inner cavity of the nozzle head.
[0021] In this technical solution, it is ensured that when the user activates the air extraction component on the mounter, the air extraction component can extract air from the through groove through the air extraction hole, so that the through groove can suck the patch through the third nozzle rod and the nozzle head.
[0022] In the above technical solution, further, the first nozzle rod, the threaded rod, the second nozzle rod and the flange are in an integral structure.
[0023] In this technical solution, it is ensured that when the manufacturer produces the overall device, the production cost can be reduced.
[0024] The beneficial effects of the present utility model are:
[0025] This integrated new suction nozzle rod, through the first suction nozzle rod, threaded rod, second suction nozzle rod and flange plate set, ensures that when the factory installs the normal overall device, it does not need to be produced separately, nor does it need to consume a lot of economy for transportation, reducing the economic expenditure of users. Through the chute, third suction nozzle rod and suction nozzle head set, it ensures that the suction nozzle head can be inserted into the top of the third suction nozzle rod, and when the top of the suction nozzle head abuts against the patch, the third suction nozzle rod can slide in the chute, reducing the impact force generated by the contact between the top of the suction nozzle head and the patch and preventing the patch from being damaged. Through the third suction nozzle rod and suction nozzle head set, and through the limit component and the second limit block set, it ensures that the limit component can limit the suction nozzle head on the second limit block, preventing the suction nozzle head from falling off the fixed block when the overall device is in use. Through the limit groove, first limit block and fixed block set, it ensures that when the third suction nozzle rod slides in the chute, the two first limit blocks can slide in the two limit grooves respectively. When the two first limit blocks slide, the two first limit blocks and the fixed block will play a role in limiting the third suction nozzle rod, preventing the third suction nozzle rod from moving from the chute to the outside. Through the reset spring set, it ensures that when the overall device is not working, the third suction nozzle rod will be reset under the action of the rebound force of the reset spring. Through the through groove and air extraction hole set, it ensures that the air extraction component on the chip mounter can extract air from the through groove through the air extraction hole, and let the through groove extract air through the third suction nozzle rod and the suction nozzle head, solving the problem that most of the suction nozzle rods used in traditional chip mounters are produced separately by different manufacturers, and then the produced parts are transported to the factory where they are needed for assembly. In this process, the cost consumption of users is relatively high, and during the assembly process, the working time of the staff will be increased, reducing the working efficiency of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 is the overall structural schematic diagram of the present utility model;
[0027] Figure 2 is one of the internal structural schematic diagrams of the whole of the present utility model;
[0028] Figure 3 is the other internal structural schematic diagram of the whole of the present utility model;
[0029] Figure 4 is the exploded structural schematic diagram of the area of the present utility model.
[0030] The marks in the figure are shown as:
[0031] 1. First nozzle rod; 2. Chute; 3. Limit groove; 4. Third nozzle rod; 5. First limit block; 6. Return spring; 7. Fixed block; 8. Through groove; 9. Air extraction hole; 10. Threaded rod; 11. Second nozzle rod; 12. Flange; 13. Second limit block; 14. First elastic sheet; 15. Second elastic sheet; 16. Bolt; 17. Nozzle head. Detailed implementation manners
[0032] The following will clearly describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present application.
[0033] In the description of the present application, it should be noted that the terms used herein are only for describing specific implementation manners, rather than intending to limit the exemplary embodiments of the present application. For the convenience of description, the dimensions of the various parts shown in the drawings are not drawn according to the actual proportional relationship. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and devices should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further discussed in the subsequent drawings.
[0034] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, rather than to describe a specific order or sequence. It should be understood that such used data can be interchanged under appropriate circumstances so that the embodiments of the present application can be implemented in an order other than those illustrated or described herein, and the objects distinguished by "first", "second", etc. generally belong to the same category, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the description and claims means at least one of the connected objects, and the character " / " generally means an "or" relationship between the associated objects before and after.
[0035] It should be noted that in the description of the present application, the orientation or positional relationships indicated by the orientation terms such as "front, rear, upper, lower, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom", etc. are usually based on the orientation or positional relationships shown in the drawings. It is only for the convenience of describing the present application and simplifying the description. Without contrary explanations, these orientation terms do not indicate and imply that the devices or elements referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the protection scope of the present application; the orientation terms "inner, outer" refer to the inside and outside relative to the contour of each component itself.
[0036] It should be noted that in the present application, the term "comprising", "including" or any other variants thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without more limitations, an element defined by the statement "comprising a..." does not exclude the existence of additional identical elements in the process, method, article or device comprising that element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the reverse order according to the functions involved. For example, the described methods may be performed in an order different from that described, and various steps may also be added, omitted, or combined. Additionally, the features described with reference to certain examples may be combined in other examples.
[0037] Embodiment 1:
[0038] Please refer to Figure 1 - Figure 4 As shown, this embodiment provides an integrated new type of nozzle rod, including:
[0039] A first nozzle rod 1 and a threaded rod 10. The top end of the first nozzle rod 1 is fixedly connected to the threaded rod 10. The top end of the threaded rod 10 is fixedly connected to a second nozzle rod 11. A flange 12 is fixedly connected to the circumferential side of the first nozzle rod 1;
[0040] The chute 2 is opened in the second suction nozzle rod 11 and is connected to the outside. Two symmetrically arranged limiting grooves 3 are opened on the inner wall of the chute 2. A third suction nozzle rod 4 is slidably connected in the chute 2, and the top end of the third suction nozzle rod 4 extends to the outside. Two symmetrically arranged first limiting blocks 5 are fixedly connected to the peripheral side of the third suction nozzle rod 4, and one ends of the two first limiting blocks 5 respectively extend into the two limiting grooves 3 and are slidably connected with the two limiting grooves 3. A return spring 6 fixed to the bottom surface of the inner wall of the chute 2 is fixedly connected to the bottom end of the third suction nozzle rod 4. A fixed block 7 is fixedly connected to the peripheral side of the third suction nozzle rod 4, and the fixed block 7 is located outside.
[0041] The through groove 8 is opened in the first suction nozzle rod 1, the threaded rod 10 and the second suction nozzle rod 11, and is connected to the inner cavity of the third suction nozzle rod 4.
[0042] The air extraction hole 9 is opened on the peripheral side of the first suction nozzle rod 1 and is connected to the through groove 8.
[0043] The second limiting block 13 is fixedly connected to the peripheral side of the fixed block 7 and is located above the fixed block 7. A suction nozzle head 17 which is in plug-in fit with the fixed block 7 is arranged on the second limiting block 13.
[0044] The limiting component is located on the fixed block 7 and is used to limit the suction nozzle head 17.
[0045] Embodiment 2:
[0046] This embodiment provides an integrated new suction nozzle rod. In addition to including the technical solutions of the above embodiment, it also has the following technical features. The limiting component includes:
[0047] Two first elastic pieces 14 are respectively arranged on both sides of the fixed block 7, and the two first elastic pieces 14 are respectively attached to both sides of the second limiting block 13. Two second elastic pieces 15 are respectively fixedly connected to the top ends of the two first elastic pieces 14, and the two second elastic pieces 15 are respectively attached to both sides of the lower half part of the suction nozzle head 17. Two bolts 16 are threadedly connected to the two first elastic pieces 14, and one ends of the two bolts 16 penetrate through the fixed block 7 and extend into the fixed block 7 to be threadedly connected with the fixed block 7.
[0048] Among them, during use, the user inserts the suction nozzle head 17 into one end of the third suction nozzle rod 4 by hand, and makes the lower half part of the suction nozzle head 17 insert between the two first elastic pieces 14. When the lower half part of the suction nozzle head 17 is inserted between the two first elastic pieces 14, the two second elastic pieces 15 will limit the lower half part of the suction nozzle head 17 between the second limiting block 13 and the two first elastic pieces 14, ensuring that the suction nozzle head 17 can be limited on the second limiting block 13.
[0049] Embodiment 3:
[0050] This embodiment provides an integrated new suction nozzle rod. In addition to including the technical solutions of the above embodiment, it also has the following technical features: the second elastic piece 15 is in a "V" shape.
[0051] Among them, it is ensured that the two second elastic pieces 15 can limit the suction nozzle head 17 on the second limit block 13.
[0052] Embodiment 4:
[0053] This embodiment provides an integrated new suction nozzle rod. In addition to including the technical solutions of the above embodiment, it also has the following technical features: the lower half of the suction nozzle head 17 is in a polygonal structure.
[0054] Among them, it is ensured that the lower half of the suction nozzle head 17 can be restricted by the two second elastic pieces 15.
[0055] Embodiment 5:
[0056] This embodiment provides an integrated new suction nozzle rod. In addition to including the technical solutions of the above embodiment, it also has the following technical features: the inner cavity of the third suction nozzle rod 4 is communicated with the inner cavity of the suction nozzle head 17.
[0057] Among them, it is ensured that when the user starts the air extraction component on the mounter, the air extraction component can extract air from the through groove 8 through the air extraction hole 9, so that the through groove 8 can suck the chip through the third suction nozzle rod 4 and the suction nozzle head 17.
[0058] Embodiment 6:
[0059] This embodiment provides an integrated new suction nozzle rod. In addition to including the technical solutions of the above embodiment, it also has the following technical features: the first suction nozzle rod 1, the threaded rod 10, the second suction nozzle rod 11 and the flange 12 are in an integrated structure.
[0060] Among them, it is ensured that when the manufacturer produces the overall device, the production cost can be reduced.
[0061] In use, the user installs the first nozzle rod 1 on the mounter through the flange 12. Then, the user manually inserts the nozzle head 17 into one end of the third nozzle rod 4, and makes the lower half of the nozzle head 17 insert between the two first elastic pieces 14. When the lower half of the nozzle head 17 is inserted between the two first elastic pieces 14, the two second elastic pieces 15 will limit the lower half of the nozzle head 17 between the second limit block 13 and the two first elastic pieces 14. Subsequently, the user fixes the suction pipe of the air extraction component on the mounter in the air extraction hole 9. After that, the user can use the whole device. When the user uses the whole device, the user controls the whole device through the mounter to make one end of the nozzle head 17 contact the patch. When one end of the nozzle head 17 contacts the patch, the nozzle head 17 will squeeze the third nozzle rod 4, so that the third nozzle rod 4 moves along the sliding groove 2. When the third nozzle rod 4 moves, the two first limit blocks 5 will slide in the two limit grooves 3 respectively and compress the return spring 6. Subsequently, the user starts the air extraction component on the mounter, and the air extraction component extracts air from the through groove 8 through the air extraction hole 9, so that the through groove 8 sucks the patch through the third nozzle rod 4 and the nozzle head 17, and fixes the patch at one end of the nozzle head 17. Then, the user drives the whole device to rise through the mounter, and the third nozzle rod 4 drives the nozzle head 17 to reset under the action of the rebounding force of the return spring 6. Then, the user can paste the patch on the circuit board through the whole device.
[0062] The embodiments of the present application have been described above in conjunction with the accompanying drawings. Without conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application is not limited to the above specific embodiments. The above specific embodiments are merely illustrative and not restrictive. Under the inspiration of the present application, those of ordinary skill in the art can also make many forms without departing from the purpose of the present application and the scope protected by the claims, and all of them belong to the protection scope of the present application.
Claims
1. A new integrated nozzle rod, characterized in that: include: A first suction nozzle rod (1) and a threaded rod (10), wherein the top end of the first suction nozzle rod (1) is fixedly connected to the threaded rod (10), the top end of the threaded rod (10) is fixedly connected to the second suction nozzle rod (11), and the peripheral side of the first suction nozzle rod (1) is fixedly connected to a flange (12); A slide groove (2), wherein the slide groove (2) is arranged in the second suction nozzle rod (11) and is connected to the outside, and two symmetrically arranged limit grooves (3) are arranged on the inner wall of the slide groove (2), and a third suction nozzle rod (4) is slidably connected in the slide groove (2), and the top end of the third suction nozzle rod (4) extends to the outside, and two symmetrically arranged first limit blocks (5) are fixedly connected on the peripheral side of the third suction nozzle rod (4), and one end of the two first limit blocks (5) respectively extends into the two limit grooves (3) and is slidably connected to the two limit grooves (3), and the bottom end of the third suction nozzle rod (4) is fixedly connected to a return spring (6) fixed to the bottom surface of the inner wall of the slide groove (2), and a fixed block (7) is fixedly connected to the peripheral side of the third suction nozzle rod (4), and the fixed block (7) is located in the outside; A through groove (8), wherein the through groove (8) is formed in the first suction nozzle rod (1), the threaded rod (10) and the second suction nozzle rod (11), and is connected to the inner cavity of the third suction nozzle rod (4); An air suction hole (9), the air suction hole (9) being arranged on the peripheral side of the first suction nozzle rod (1) and being connected to the through groove (8); a second limiting block (13), the second limiting block (13) being fixedly connected to the peripheral side of the fixed block (7) and being located above the fixed block (7), the second limiting block (13) being provided with a suction nozzle head (17) which is plugged into and matched with the fixed block (7); A limiting component, the limiting component is located on the fixed block (7) and is used to limit the suction nozzle head (17).
2. The one-piece new suction nozzle rod according to claim 1, characterized in that: The limiting component comprises: Two first spring sheets (14), the two first spring sheets (14) are respectively arranged on both sides of the fixed block (7), and the two first spring sheets (14) are respectively in contact with both sides of the second limit block (13), the top ends of the two first spring sheets (14) are respectively fixedly connected with two second spring sheets (15), and the two second spring sheets (15) are respectively in contact with both sides of the lower half of the nozzle head (17), the two first spring sheets (14) are threadedly connected with two bolts (16), and one end of the two bolts (16) passes through the fixed block (7) and extends into the fixed block (7) to be threadedly connected with the fixed block (7).
3. The one-piece new suction nozzle rod according to claim 2, characterized in that: The second spring piece (15) is in a "V" shape.
4. The one-piece new suction nozzle rod according to claim 1, characterized in that: The lower half of the suction nozzle head (17) has a polygonal structure.
5. The one-piece new suction nozzle rod according to claim 1, characterized in that: The inner cavity of the third suction nozzle rod (4) is in communication with the inner cavity of the suction nozzle head (17).
6. The one-piece new suction nozzle rod according to claim 1, characterized in that: The first suction nozzle rod (1), the threaded rod (10), the second suction nozzle rod (11) and the flange (12) are an integrated structure.