Quick-frozen corn sterilization pot

By designing a quick-frozen corn sterilization pot containing spraying, transporting, heating, supporting, water transfer and preheating mechanisms, the secondary pollution problem caused by the sterilization corn may be damp and reduces energy consumption through heat reuse.

CN222941659UActive Publication Date: 2025-06-06GONGLIU JIUHEGU FOOD CO LTD
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Patent Information

Application Number
CN202422178186.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-06-06
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The existing quick-frozen corn sterilization pot may still be wet after the sterilization is completed, which may easily lead to secondary pollution, and at the same time, heat is wasted, resulting in increased energy consumption.

Method used

A quick-frozen corn sterilization pot including a spraying mechanism, a conveying mechanism, a heating mechanism, a support mechanism, a water transfer mechanism and a preheating mechanism are designed. The corn is sterilized and dried by spraying hot water through the spraying mechanism, and the water is preheated and reused by the heating mechanism to reduce heat waste.

Benefits of technology

It effectively prevents residual moisture on corn, reduces the risk of secondary pollution, and reduces energy consumption through secondary utilization of heat.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of food production, in particular to a quick-freezing corn sterilization pot, which not only dries sterilized corn and prevents residual moisture on the corn from causing secondary pollution, but also secondarily utilizes heat in hot water and reduces energy consumption. Comprising a spraying mechanism; the device further comprises a conveying mechanism, a heating mechanism, multiple sets of supporting mechanisms, a water conveying mechanism and a preheating mechanism, the conveying mechanism is installed on the spraying mechanism and facilitates taking of corn, the heating mechanism is installed on the conveying mechanism and drives the corn to rotate, and the multiple sets of supporting mechanisms are all installed on the heating mechanism and facilitate placing of the corn. The water conveying mechanism is installed on the spraying mechanism and conveys hot water into the spraying mechanism, and the preheating mechanism is installed on the water conveying mechanism and preheats water.
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Description

Technical Field

[0001] The utility model relates to the technical field of food production, in particular to a quick-frozen corn sterilizing pot. Background Art

[0002] Quick-freezing corn is a method of preserving corn. It mainly protects the rich nutrition and sweetness, freshness and crispness of corn through refrigeration. It mainly goes through the steps of harvesting, peeling, threshing, cleaning, blanching, cooling and quick freezing. The corn needs to be sterilized before quick freezing to avoid the impact of low-temperature resistant bacteria on the quick freezing of corn.

[0003] The existing quick-frozen corn sterilizer, for example, a sterilizer for quick-frozen corn production and processing disclosed in the utility model patent with application number 202222610257.1, has a main body, a first circular plate and a second circular plate are fixedly connected on both sides of the main body, and the first circular plate and the second circular plate are rotatably connected to the outer sides thereof, respectively, and a steel mesh cylinder is clamped on the side of the first outer ring; when in use, the corn is pushed into the steel mesh cylinder, and then the rotary cover is restored to its original position, and the insertion rod is inserted into the sleeve ring, so that the clamping cylinder at the tail end of the steel mesh cylinder is fixed to the sleeve ring, so that the steel mesh cylinder is fixed to the second outer ring, and then the motor is started to rotate the shaft, drive the clamping ring and the second outer ring to rotate, so that the second outer ring rotates along the ball on the outer side of the second circular plate, and at the same time drive the steel mesh cylinder to rotate, drive the first outer ring to rotate along the first circular plate, and then pump high-temperature steam into the air delivery pipe through the air inlet pipe, so that the high-temperature steam is sprayed from the nozzle, so that the corn in the steel mesh cylinder is fully in contact with the high-temperature steam, and finally the sterilization step is completed.

[0004] However, in the existing sterilizing pot, the corn may still be in a wet state after sterilization, which is very conducive to the reproduction of microorganisms, thus possibly causing secondary pollution. Moreover, most of the heat in the sterilized water and steam is wasted, resulting in heat loss. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a quick-frozen corn sterilizing pot which not only dries the sterilized corn to prevent residual moisture on the corn and cause secondary pollution, but also reutilizes the heat in hot water to reduce energy consumption.

[0006] The utility model discloses a quick-frozen corn sterilizing pot, comprising a spraying mechanism; further comprising a conveying mechanism, a heating mechanism, a plurality of supporting mechanisms, a water conveying mechanism and a preheating mechanism, wherein the conveying mechanism is mounted on the spraying mechanism and is convenient for taking the corn, the heating mechanism is mounted on the conveying mechanism and drives the corn to rotate, the plurality of supporting mechanisms are mounted on the heating mechanism and are convenient for placing the corn, the water conveying mechanism is mounted on the spraying mechanism and conveys hot water into the spraying mechanism, and the preheating mechanism is mounted on the water conveying mechanism and preheats the water; a staff member places the corn on the plurality of supporting mechanisms, then pushes the conveying mechanism into the spraying mechanism, starts the water conveying mechanism, the water conveying mechanism conveys water into the spraying mechanism, the spraying mechanism sprays the water onto the corn to wash the corn, and at the same time the heating mechanism drives the plurality of supporting mechanisms to rotate and heat the water, sterilizes and disinfects the corn by using a hot water bath, starts the preheating mechanism after the disinfection is completed, draws out the hot water in the spraying mechanism and preheats the water in the water conveying mechanism by using the residual heat in the hot water, so as to facilitate the next use, and when the water is completely drawn out, the heating mechanism dries the corn and the spraying mechanism.

[0007] Preferably, the spray mechanism includes a base, a pot body, three groups of controllers and multiple groups of spray heads, the bottom end of the base is connected to the ground, the bottom end of the pot body is connected to the top end of the base, a cavity is provided inside the pot body, the three groups of controllers are all installed on the pot body, and the multiple groups of spray heads are respectively installed on the three groups of controllers and are all located in the cavity of the pot body; when the corn is transported into the cavity of the pot body, the controller controls the opening of the multiple groups of spray heads, and the multiple groups of spray heads spray clean water onto the corn to rinse the corn, and the clean water is further heated in the cavity of the pot body, and the hot water is used to sterilize the corn.

[0008] Preferably, the conveying mechanism includes two sets of slide rails, a sealing cover, a handle and a support plate. Two sets of sliding grooves are opened in the cavity of the pot body. The two sets of slide rails are slidably installed in the two sets of sliding grooves of the pot body, the sealing cover is installed on the two sets of slide rails, the handle is installed on the sealing cover, and the support plate is installed on the two sets of slide rails; the staff pulls the handle, and the handle drives the sealing cover and the two sets of slide rails to slide outward, which is convenient for the staff to place the corn on the support mechanism, and then pushes the sealing cover so that the sealing cover cooperates with the pot body to seal the cavity of the pot body to prevent the hot water in the cavity from overflowing.

[0009] Preferably, the heating mechanism includes an electric motor, a reducer, two sets of rotating shafts, two sets of turntables and an electric heating rod, the electric motor is installed on the sealing cover, the reducer is installed on the sealing cover, the two sets of rotating shafts are rotatably installed on the sealing cover and the support plate respectively, the two sets of turntables are respectively installed on the two sets of rotating shafts, and the electric heating rod is rotatably installed between the two sets of turntables; start the electric motor, the electric motor drives the rotating shaft connected to it to rotate through the reducer, the rotating shaft drives the turntable to rotate, the turntable drives multiple sets of supporting mechanisms and corn to rotate, thereby enhancing the cleaning and sterilization effects of the corn, the electric heating rod heats the water in the cavity of the pot body, and when the water is discharged, the electric heating rod dries and heats the cavity of the pot body to prevent residual moisture on the corn.

[0010] Preferably, the supporting mechanism includes two groups of rotating shafts 2, two groups of connecting plates and five groups of supporting rods. The two groups of rotating shafts 2 are rotatably installed on the two groups of turntables, the two groups of connecting plates are installed on the two groups of rotating shafts 2, and the five groups of supporting rods are installed between the two groups of connecting plates. The staff places the corn on the five groups of supporting rods, and the supporting mechanism and the corn rotate with the turntable. At the same time, the connecting plates always droop under the action of gravity to prevent the corn from falling from the five groups of supporting rods.

[0011] Preferably, the water delivery mechanism includes a second motor, a second reducer, a first water pump, a water pumping pipe, a water tank and a water delivery pipe, the second motor is installed on the pot body, the second reducer is installed on the pot body, the first water pump is installed on the pot body, the water pumping pipe is installed on the first water pump, the water tank is installed on the base and the interior of the water tank is provided with an inner cavity, the water delivery pipe is installed on the first water pump and is connected with the interior of the three groups of controllers; start the second motor, the second motor drives the first water pump to pump water through the second reducer, the first water pump pumps out the preheated water in the water tank through the water delivery pipe, and then delivers it to the three groups of controllers through the water delivery pipe.

[0012] Preferably, the preheating mechanism includes water pump 2, heat exchange tubes, valves and drain pipes, water pump 2 is installed on the pot body, the heat exchange tubes are installed on water pump 2 and connected with the bottom end of the cavity inside the pot body, the valve is installed on the heat exchange tubes, and the drain pipe is installed on water pump 2; when the sterilization is completed, the valve is opened, and reducer 2 drives water pump 2 to pump water, and water pump 2 pumps the hot water in the cavity of the pot body through the heat exchange tubes, and the hot water preheats the water in the water tank through the heat exchange tubes, and then the water is discharged through the drain pipe.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the staff places the corn on multiple groups of supporting mechanisms, then pushes the conveying mechanism into the spraying mechanism, starts the water conveying mechanism, the water conveying mechanism conveys water into the spraying mechanism, the spraying mechanism sprays water onto the corn to clean the corn, and at the same time the heating mechanism drives the multiple groups of supporting mechanisms to rotate and heat the water, and uses a hot water bath to sterilize and disinfect the corn, and after the disinfection is completed, starts the preheating mechanism, and the preheating mechanism draws out the hot water in the spraying mechanism and uses the residual heat in the hot water to preheat the water in the water conveying mechanism for convenience next time use, and when the water is completely drawn out, the heating mechanism dries the corn and the spraying mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the cross-section axonometric structure of the spray mechanism of the utility model;

[0016] Figure 3 It is a schematic diagram of the axonometric structure of the conveying mechanism of the utility model;

[0017] Figure 4 It is a partially enlarged isometric structural diagram of the heating mechanism and the supporting mechanism of the utility model;

[0018] Figure 5 It is a partially enlarged isometric structural diagram of the water delivery mechanism and preheating mechanism of the utility model;

[0019] Figure 6 It is a partially enlarged front view structural schematic diagram of the preheating mechanism of the utility model.

[0020] Markings in the attached drawings: 01, spray mechanism; 11, base; 12, pot body; 13, controller; 14, spray head; 02, conveying mechanism; 21, slide rail; 22, sealing cover; 23, handle; 24, support plate; 03, heating mechanism; 31, motor one; 32, reducer one; 33, shaft one; 34, turntable; 35, electric heating rod; 04, support mechanism; 41, shaft two; 42, connecting plate; 43, support rod; 05, water delivery mechanism; 51, motor two; 52, reducer two; 53, water pump one; 54, water suction pipe; 55, water tank; 56, water delivery pipe; 06, preheating mechanism; 61, water pump two; 62, heat exchange pipe; 63, valve; 64, drain pipe. DETAILED DESCRIPTION

[0021] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive. Example 1

[0022] The utility model discloses a quick-frozen corn sterilizing pot, comprising a spraying mechanism 01; a conveying mechanism 02, a heating mechanism 03, a plurality of supporting mechanisms 04, a water conveying mechanism 05 and a preheating mechanism 06. The conveying mechanism 02 is mounted on the spraying mechanism 01 and is convenient for taking the corn; the heating mechanism 03 is mounted on the conveying mechanism 02 and drives the corn to rotate; the plurality of supporting mechanisms 04 are mounted on the heating mechanism 03 and are convenient for placing the corn; the water conveying mechanism 05 is mounted on the spraying mechanism 01 and conveys hot water into the spraying mechanism 01; the preheating mechanism 06 is mounted on the water conveying mechanism 05 and preheats the water; the spraying mechanism 01 comprises a base 11, The pot body 12, three groups of controllers 13 and multiple groups of spray heads 14, the bottom end of the base 11 is connected to the ground, the bottom end of the pot body 12 is connected to the top of the base 11, a cavity is arranged inside the pot body 12, the three groups of controllers 13 are all mounted on the pot body 12, the multiple groups of spray heads 14 are respectively mounted on the three groups of controllers 13 and are all located in the cavity of the pot body 12; the conveying mechanism 02 includes two groups of slide rails 21, a sealing cover 22, a handle 23 and a support plate 24, two groups of sliding grooves are opened in the cavity of the pot body 12, the two groups of slide rails 21 are slidably mounted in the two groups of sliding grooves of the pot body 12, the sealing cover 22 is mounted on the two groups of slide rails 21, the handle 23 is mounted on The sealing cover 22 is mounted on the support plate 24, and the support plate 24 is mounted on the two sets of slide rails 21; the heating mechanism 03 includes a motor 31, a reducer 32, two sets of rotating shafts 33, two sets of rotating disks 34 and an electric heating rod 35, the motor 31 is mounted on the sealing cover 22, the reducer 32 is mounted on the sealing cover 22, the two sets of rotating shafts 33 are respectively rotatably mounted on the sealing cover 22 and the support plate 24, the two sets of rotating disks 34 are respectively mounted on the two sets of rotating shafts 33, and the electric heating rod 35 is rotatably mounted between the two sets of rotating disks 34; the supporting mechanism 04 includes two sets of rotating shafts 41, two sets of connecting plates 42 and five sets of supporting rods 43, the two sets of rotating shafts 41 are respectively rotatably mounted On the two sets of rotating disks 34, two sets of connecting plates 42 are respectively installed on the two sets of rotating shafts 41, and five sets of supporting rods 43 are installed between the two sets of connecting plates 42; the water delivery mechanism 05 includes a motor 2 51, a reducer 2 52, a water pump 1 53, a water pumping pipe 54, a water tank 55 and a water delivery pipe 56, the motor 2 51 is installed on the pot body 12, the reducer 2 52 is installed on the pot body 12, the water pump 1 53 is installed on the pot body 12, the water pump 1 53 is installed on the pot body 12, the water pump 1 53 is installed on the water pump 1 53, the water tank 55 is installed on the base 11 and the water tank 55 is provided with an inner cavity, and the water delivery pipe 56 is installed on the water pump 1 53 and communicated with the inside of the three sets of controllers 13;When it is working, first, the staff pulls the handle 23, and the handle 23 drives the sealing cover 22 and the two sets of slide rails 21 to slide outward, and the staff puts the corn on the five sets of support rods 43, and the support mechanism 04 and the corn rotate with the turntable 34. At the same time, the connecting plate 42 always droops under the action of gravity to prevent the corn from falling from the five sets of support rods 43, and then pushes the sealing cover 22 to make the sealing cover 22 cooperate with the pot body 12 to seal the cavity of the pot body 12 to prevent the hot water in the cavity from overflowing, and starts the motor 2 51, and the motor 2 51 drives the water pump 1 53 to pump water through the reducer 2 52, and the water pump 1 53 pumps the preheated water in the water tank 55 through the pumping pipe 54, and then transports it to the three through the water pipe 56. In the group controller 13, the controller 13 controls to open multiple groups of spray heads 14, and the multiple groups of spray heads 14 spray clean water onto the corn to wash the corn, and sterilize the corn with hot water. At the same time, the motor 31 is started, and the motor 31 drives the rotating shaft 33 connected thereto to rotate through the reducer 32, and the rotating shaft 33 drives the rotating disk 34 to rotate, and the rotating disk 34 drives the multiple groups of supporting mechanisms 04 and the corn to rotate, thereby enhancing the cleaning effect and sterilization effect of the corn. The electric heating rod 35 heats the water in the cavity of the pot body 12, and sterilizes the corn with a hot water bath. After the sterilization is completed, the hot water is discharged, and the electric heating rod 35 dries and heats the cavity of the pot body 12 to prevent residual moisture on the corn. ; Example 2

[0023] like Figures 1 to 6As shown, a quick-frozen corn sterilizing pot of the utility model is based on Example 1; the preheating mechanism 06 includes a water pump 2 61, a heat exchange tube 62, a valve 63 and a drain pipe 64, the water pump 2 61 is installed on the pot body 12, the heat exchange tube 62 is installed on the water pump 2 61 and is connected to the bottom end of the cavity inside the pot body 12, the valve 63 is installed on the heat exchange tube 62, and the drain pipe 64 is installed on the water pump 2 61; when it is working, first, the staff pulls the handle 23, the handle 23 drives the sealing cover 22 and the two sets of slides The rail 21 slides outward, and the staff puts the corn on the five groups of support rods 43. The support mechanism 04 and the corn rotate with the turntable 34. At the same time, the connecting plate 42 always sags under the action of gravity to prevent the corn from falling from the five groups of support rods 43. Then the sealing cover 22 is pushed to make the sealing cover 22 cooperate with the pot body 12 to seal the cavity of the pot body 12 to prevent the hot water in the cavity from overflowing. The motor 2 51 is started. The motor 2 51 drives the water pump 1 53 to pump water through the reducer 2 52. The water pump 1 53 pumps water through the pumping pipe 54. The preheated water in the water tank 55 is pumped out, and then transported to the three controllers 13 through the water pipe 56. The controller 13 controls the opening of the multiple spray heads 14. The multiple spray heads 14 spray clean water onto the corn to wash the corn, and use the hot water to sterilize the corn. At the same time, the motor 31 is started, and the motor 31 drives the shaft 33 connected to it to rotate through the reducer 32. The shaft 33 drives the turntable 34 to rotate, and the turntable 34 drives the multiple support mechanisms 04 and the corn to rotate, thereby enhancing the sterilization of the corn. Cleaning effect and sterilization effect, the electric heating rod 35 heats the water in the cavity of the pot body 12, and uses a hot water bath to sterilize the corn. When the sterilization is completed, open the valve 63, and the reducer 52 drives the water pump 61 to pump water. The water pump 61 pumps the hot water in the cavity of the pot body 12 through the heat exchange tube 62. The hot water preheats the water in the water tank 55 through the heat exchange tube 62, and then the water is discharged through the drain pipe 64. The electric heating rod 35 dries and heats the cavity of the pot body 12 to prevent residual moisture on the corn.

[0024] The motor 31, reducer 32, motor 51, reducer 52, water pump 53 and water pump 61 of the utility model are purchased on the market. The technicians in the industry only need to install and operate them according to the accompanying instruction manuals, without the need for the technicians in this field to make creative efforts.

[0025] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A quick-frozen corn sterilizing pot, comprising a spraying mechanism (01); characterized in that: The invention also comprises a conveying mechanism (02), a heating mechanism (03), a plurality of supporting mechanisms (04), a water conveying mechanism (05) and a preheating mechanism (06). The conveying mechanism (02) is mounted on the spraying mechanism (01) and facilitates the taking of corn. The heating mechanism (03) is mounted on the conveying mechanism (02) and drives the corn to rotate. The plurality of supporting mechanisms (04) are mounted on the heating mechanism (03) and facilitate the placement of corn. The water conveying mechanism (05) is mounted on the spraying mechanism (01) and conveys hot water into the spraying mechanism (01). The preheating mechanism (06) is mounted on the water conveying mechanism (05) and preheats water.

2. A quick-frozen corn sterilizer as claimed in claim 1, characterized in that: The spray mechanism (01) comprises a base (11), a pot body (12), three groups of controllers (13) and a plurality of groups of spray heads (14); the bottom end of the base (11) is connected to the ground, the bottom end of the pot body (12) is connected to the top end of the base (11), a cavity is provided inside the pot body (12), the three groups of controllers (13) are all mounted on the pot body (12), and the plurality of groups of spray heads (14) are respectively mounted on the three groups of controllers (13) and are all located in the cavity of the pot body (12).

3. A quick-frozen corn sterilizer as claimed in claim 2, characterized in that: The conveying mechanism (02) comprises two sets of slide rails (21), a sealing cover (22), a handle (23) and a support plate (24); two sets of slide grooves are opened in the cavity of the pot body (12); the two sets of slide rails (21) are slidably installed in the two sets of slide grooves of the pot body (12); the sealing cover (22) is installed on the two sets of slide rails (21); the handle (23) is installed on the sealing cover (22); and the support plate (24) is installed on the two sets of slide rails (21).

4. A quick-frozen corn sterilizer as claimed in claim 3, characterized in that: The heating mechanism (03) comprises a motor (31), a reducer (32), two sets of rotating shafts (33), two sets of rotating disks (34) and an electric heating rod (35). The motor (31) is mounted on the sealing cover (22), the reducer (32) is mounted on the sealing cover (22), the two sets of rotating shafts (33) are rotatably mounted on the sealing cover (22) and the support plate (24), the two sets of rotating disks (34) are respectively mounted on the two sets of rotating shafts (33), and the electric heating rod (35) is rotatably mounted between the two sets of rotating disks (34).

5. A quick-frozen corn sterilizer as claimed in claim 4, characterized in that: The support mechanism (04) comprises two sets of rotating shafts (41), two sets of connecting plates (42) and five sets of supporting rods (43). The two sets of rotating shafts (41) are rotatably mounted on the two sets of rotating disks (34), the two sets of connecting plates (42) are mounted on the two sets of rotating shafts (41), and the five sets of supporting rods (43) are mounted between the two sets of connecting plates (42).

6. The quick-frozen corn sterilizer according to claim 1, characterized in that: The water delivery mechanism (05) comprises a second motor (51), a second reducer (52), a first water pump (53), a water suction pipe (54), a water tank (55) and a water delivery pipe (56). The second motor (51) is mounted on the pot body (12), the second reducer (52) is mounted on the pot body (12), the first water pump (53) is mounted on the pot body (12), the water suction pipe (54) is mounted on the first water pump (53), the water tank (55) is mounted on the base (11) and an inner cavity is provided inside the water tank (55), and the water delivery pipe (56) is mounted on the first water pump (53) and is in communication with the inside of the three controllers (13).

7. The quick-frozen corn sterilizer according to claim 1, characterized in that: The preheating mechanism (06) comprises a second water pump (61), a heat exchange tube (62), a valve (63) and a drain pipe (64); the second water pump (61) is mounted on the boiler body (12); the heat exchange tube (62) is mounted on the second water pump (61) and is connected to the bottom end of the cavity inside the boiler body (12); the valve (63) is mounted on the heat exchange tube (62); and the drain pipe (64) is mounted on the second water pump (61).

Citation Information

Patent Citations

  • Sterilizing pot for producing and processing quick-frozen corn

    CN218389630U