Shell removing device for melon basket processing
By designing a melon basket shell dehulling device with shell removal and vibration screen mechanism, the problem of incomplete shell removal in the prior art is solved, the complete separation of fruits and shells is achieved and the intensity of subsequent operations is reduced.
Patent Information
- Application Number
- CN202422150350.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-09-03
AI Technical Summary
During the dehulling process of existing melon basket shell removal devices, some of the fruits are easily stuck to the peeled shell, resulting in incomplete shell removal and affecting the subsequent collection process.
A shelling device including a shelling mechanism and a vibration screen mechanism is designed, and the joint operation of the shelling mechanism and the vibration screen mechanism is driven by a combination of a linkage motor and a transmission belt. The shelling mechanism uses a shelling roller for extrusion and dehulling, while the vibrating screen mechanism separates the fruit from the shell through step-by-step vibration.
Through the linked shelling and vibration screen mechanism, the fruits of the melon basket from the shell can be completely separated, the efficiency of shelling can be improved, and the automatic separation of the fruit and shell can be achieved through hydraulic separation, reducing the control strength of subsequent staff.
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Figure CN222941692U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of melon basket processing, in particular to a shelling device for melon basket processing. Background Art
[0002] Melon basket has the effects of clearing lungs and reducing phlegm, and lubricating intestines and facilitating bowel movements. During the ripening process of melon basket, its fruit usually needs to be shelled. Therefore, shelling equipment, as one of the equipment for producing and processing melon basket, is an indispensable device in the production of melon basket. As shown in a shelling device for processing and producing melon basket disclosed in China Patent Network (public announcement number CN217364575U), when such a device is used, the melon basket is squeezed and shelled by an extrusion roller, and at the same time, a shelling plate and a connecting rod are set, so that the rotating roller shaft is driven to reciprocate while the shelling plate is driven, so as to achieve the effect of automatically cleaning the melon basket fruit shells floating on the water surface of the water storage device, and then the melon basket fruit after shelling can be directly washed by water through the water storage device, and the melon basket fruit cleaning procedure is directly carried out.
[0003] However, there are still some shortcomings in the above-mentioned patent disclosure and the melon basket shelling device adopted in the existing market: the existing method of using a single squeezing roller component to squeeze and shell the melon basket, during the squeezing and shelling process of the melon basket, after shelling, some fruits are very likely to adhere to the peeled shell, resulting in incomplete shelling and separation, affecting the subsequent collection process. To this end, those skilled in the art provide a melon basket processing shelling device to solve the problems raised in the above-mentioned background technology. Utility Model Content
[0004] In view of the deficiencies of the prior art, the utility model provides a melon basket shelling device, which solves the problem of incomplete shelling of the prior melon basket shelling device proposed in the above background technology.
[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a shelling device for processing melon baskets, comprising a separation box and a shelling box installed above the separation box body;
[0006] A hopper is provided at the upper end of the shelling box, and a shelling mechanism and a vibrating screen mechanism are provided in sequence from top to bottom inside the shelling box, and the shelling mechanism and the vibrating screen mechanism are connected by a transmission belt;
[0007] The bottom of the separation box is provided with a propeller, and one end of the shaft of the propeller is provided with a propulsion motor installed on the separation box. A circulation pump supply mechanism is installed on one side of the box body of the separation box.
[0008] As a further technical solution of the utility model: the shelling mechanism includes two sets of horizontally opposite support seats, the support output ends of the support seats are symmetrically connected to the transmission shafts, the outer sides of the shafts of the two sets of transmission shafts are provided with shelling rollers, and the two sets of transmission shafts are connected by two sets of mutually meshing gears.
[0009] As a further technical solution of the utility model: the vibrating screen mechanism includes two groups of vibrating seats horizontally opposite to each other, and vibrating guide rods are slidably connected on both sides of the support of the vibrating seat, a vibration spring is sleeved on the outer side of the arm of the vibrating guide rod, and a top support plate is arranged on the top end of the arm of the vibrating guide rod, and vibrating screen ladder plates with inclined structures are symmetrically arranged on both sides of the plate frame of the top support plate, a rotating shaft is rotatably connected to the middle part of the support of the vibrating seat, and an eccentric wheel for pushing the top support plate is symmetrically arranged on the outer side of the shaft of the rotating shaft.
[0010] As a further technical solution of the utility model: the output shafts of the shelling mechanism and the vibrating screen mechanism are provided with pulleys adapted to the transmission belts, and the two sets of pulleys are differential pulley structures, and one set of output shafts of the shelling mechanism is provided with a linkage motor.
[0011] As a further technical solution of the utility model: the circulating pump supply mechanism includes a circulating water pump, the liquid inlet end of the circulating water pump is connected to a water inlet pipeline communicated with the bottom of the separation box, and the liquid outlet end of the circulating water pump is connected to a return pipeline communicated with the top of the separation box, and an impact pipeline is installed at the other end of the pipe mouth of the return pipeline.
[0012] As a further technical solution of the utility model: a slag opening is provided at the upper end of the separation box and at a side away from the circulating pump feeding mechanism, and a discharge valve is provided at one end of the bottom of the separation box.
[0013] The utility model provides a shelling device for processing melon baskets, which has the following beneficial effects compared with the prior art:
[0014] 1. The melon basket shelling device of the present invention is based on the combination of a linkage motor and a transmission belt as a driving source, which drives the combined linkage operation of a shelling mechanism and a vibrating screen mechanism. On the one hand, the shelling mechanism is used to squeeze and shell the melon basket, and on the other hand, the vibrating screen mechanism is used to perform a step-by-step vibration process on the shelled melon basket, so that the melon basket vibrates and falls in a step-by-step manner, and the shelled melon basket fruit and the shell are completely vibrated and separated, thereby improving the shelling efficiency.
[0015] 2. The melon basket shelling device of the present design, after the melon basket shelling process is completed, injects clean water into the separation box in advance, and utilizes the buoyancy of the clean water to separate the melon basket fruit from the shell. The shell floats up under the action of buoyancy, and is pushed by the hydraulic power of the circulating pump to the slag outlet for circulation and material collection, while the fruit sinks to the bottom of the box under the action of gravity, and is subsequently discharged by the spiral unloading under the spiral thrust of the propeller, thereby realizing the separation process of the fruit and the shell, and reducing the control intensity of subsequent staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The present invention is a schematic diagram of the structure of a shelling device for processing melon baskets;
[0017] Figure 2 It is a partial cross-sectional view of a shelling device for processing melon baskets;
[0018] Figure 3 It is a structural schematic diagram of a separation box in a shelling device for processing melon baskets;
[0019] Figure 4 It is a structural schematic diagram of a shelling mechanism in a shelling device for processing melon baskets;
[0020] Figure 5 It is a structural schematic diagram of a vibrating screen mechanism in a shelling device for processing melon baskets;
[0021] Figure 6 The present invention is a bottom view of a vibrating screen mechanism in a shelling device for processing melon baskets.
[0022] In the figure: 1. separation box; 2. slag outlet; 3. discharge valve; 4. shelling box; 5. hopper; 6. linkage motor; 7. transmission belt; 8. shelling mechanism; 81. support seat; 82. transmission shaft; 83. shelling roller; 84. matching gear; 9. vibrating screen mechanism; 91. vibrating seat; 92. rotating shaft; 93. top support plate; 94. vibrating screen ladder plate; 95. eccentric wheel; 96. vibrating guide rod; 97. vibrating spring; 10. screw propeller; 11. propulsion motor; 12. circulating pump feeding mechanism; 121. circulating water pump; 122. water inlet pipeline; 123. return pipeline; 124. impact pipeline. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-6 The utility model provides a technical solution for a shelling device for processing melon baskets: a shelling device for processing melon baskets, comprising a separation box 1 and a shelling box 4 installed above the separation box 1, a shelling mechanism 8 and a vibrating screen mechanism 9 are connected by a transmission belt 7, the output shafts of the shelling mechanism 8 and the vibrating screen mechanism 9 are provided with pulleys adapted to the transmission belt 7, and the two sets of pulleys are differential pulley structures, one set of output shafts of the shelling mechanism 8 is provided with a linkage motor 6, by controlling the linkage motor 6 to work, the shelling mechanism 8 is driven to operate, and then under the transit transmission of the transmission belt 7, the vibrating screen mechanism 9 is driven to rotate synchronously, and the melon basket is subjected to the linkage process of extrusion shelling and vibration separation.
[0025] A hopper 5 is provided at the upper end of the shelling box 4, and a shelling mechanism 8 and a vibrating screen mechanism 9 are sequentially provided inside the shelling box 4 from top to bottom. The shelling mechanism 8 includes two sets of horizontally opposite support seats 81, and the support output ends of the support seats 81 are symmetrically rotatably connected with transmission shafts 82. Shelling rollers 83 are provided on the outer sides of the shafts of the two sets of transmission shafts 82, and the two sets of transmission shafts 82 are connected to each other through two sets of mating gears 84 that mesh with each other. The two sets of transmission shafts 82 maintain symmetrical rotation under the symmetrical meshing of the mating gears 84, and then push the two sets of shelling rollers 83 to rotate symmetrically, so as to perform a cyclic extrusion and shelling process on the melon basket in the hopper 5.
[0026] The vibrating screening mechanism 9 includes two sets of vibrating seats 91 facing each other horizontally, both sides of the support of the vibrating seat 91 are slidably connected with vibrating guide rods 96, the outer side of the arm of the vibrating guide rod 96 is sleeved with a vibrating spring 97, and the top end of the arm of the vibrating guide rod 96 is provided with a top support plate 93, and the plate frame of the top support plate 93 is symmetrically provided with inclined vibrating screen ladder plates 94 on both sides, the middle part of the support of the vibrating seat 91 is rotatably connected with a rotating shaft 92, and the outer side of the shaft of the rotating shaft 92 is symmetrically provided with an eccentric wheel 95 for pushing the top support plate 93, when the rotating shaft 92 rotates, the eccentric wheel 95 is driven to rotate cyclically, and under the support of the elastic force of the vibrating spring 97 and the vibrating guide rod 96, the combination of the top support plate 93 and the vibrating screen ladder plate 94 is pushed to vibrate up and down in a cycle, and the stepped vibration of the vibrating screen ladder plate 94 is used to perform a vibration separation process on the shelled melon basket again, so that the fruit and the adhered shell are vibrated off.
[0027] A propeller 10 is provided at the bottom of the separation box 1, and a propulsion motor 11 installed on the separation box 1 is provided at one end of the shaft of the propeller 10. A circulating pump supply mechanism 12 is installed on one side of the box body of the separation box 1. The circulating pump supply mechanism 12 includes a circulating water pump 121. The liquid inlet end of the circulating water pump 121 is connected to an inlet pipe 122 connected to the bottom of the separation box 1, and the liquid outlet end of the circulating water pump 121 is connected to a return pipe 123 connected to the top of the separation box 1, and an impact pipe 124 is installed at the other end of the pipe mouth of the return pipe 123. By controlling the operation of the circulating water pump 121, the clean water at the bottom of the separation box 1 is pumped out by the inlet pipe 122, and the clean water is discharged through a combination of the return pipe 123 and the impact pipe 124. The impact force of the water flow is used to impact the water surface, and the melon basket shell floating on the water surface is washed to one side of the slag outlet 2, so as to facilitate the circulation of the material.
[0028] A slag port 2 is provided at the upper end of the separation box 1 and on the side away from the circulating pump supply mechanism 12, and a discharge valve 3 is provided at one end of the bottom of the separation box 1. By controlling the operation of the propulsion motor 11, the screw propeller 10 is driven to rotate, and the fruits of the melon basket that have sunk to the bottom of the water are spirally pushed out through the discharge valve 3 using its screw thrust.
[0029] The working principle of the utility model is as follows: when the melon basket is shelled, the melon basket to be shelled is poured into the hopper 5, and then the linkage motor 6 is controlled to work, driving the shelling mechanism 8 to operate, and under the transfer transmission of the transmission belt 7, the vibration screening mechanism 9 is driven to rotate synchronously, and the melon basket is subjected to the linkage process of extrusion shelling and vibration separation;
[0030] While the shelling mechanism 8 is running, its two sets of transmission shafts 82 are symmetrically meshed with the matching gears 84, and keep rotating symmetrically, thereby driving the two sets of shelling rollers 83 to rotate symmetrically, and performing a cyclic extrusion and shelling process on the melon basket in the hopper 5;
[0031] While the vibrating screen mechanism 9 is running, its rotating shaft 92 drives the eccentric wheel 95 to rotate cyclically, and under the elastic support of the vibration spring 97 and the vibration guide rod 96, the combination of the top support plate 93 and the vibrating screen ladder plate 94 is pushed to vibrate up and down cyclically. The step-by-step vibration of the vibrating screen ladder plate 94 is used to perform a vibration separation process on the shelled melon basket again, so that the fruit and the adhered shell are vibrated off;
[0032] After shelling and vibration separation, the melon baskets fall into the separation box 1. Clean water is injected into the separation box 1 in advance, and the circulating water pump 121 is controlled to work. The clean water at the bottom of the separation box 1 is pumped out by the water inlet pipe 122, and the clean water is discharged through the combination of the return pipe 123 and the impact pipe 124. The impact force of the water flow is used to impact the water surface, and the outer shell of the melon basket floating on the water surface is washed to one side of the slag outlet 2, which is convenient for circulating material collection. After the shelling of the melon basket fruits that have sunk to the bottom of the water is completed, the propulsion motor 11 is controlled to work to drive the screw propeller 10 to rotate. The screw thrust is used to spirally push the melon basket fruits that have sunk to the bottom of the water through the discharge valve 3 to complete the shelling process of the melon basket. The manpower control intensity is lower and the shelling efficiency is more efficient.
[0033] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A melon basket processing shelling device, characterized in that: It comprises a separation box (1) and a shelling box (4) installed above the separation box (1); A hopper (5) is provided at the upper end of the shelling box (4), and a shelling mechanism (8) and a vibrating screening mechanism (9) are provided in sequence from top to bottom inside the shelling box (4), and the shelling mechanism (8) and the vibrating screening mechanism (9) are connected to each other via a transmission belt (7); The bottom of the separation box (1) is provided with a propeller (10), and one end of the shaft of the propeller (10) is provided with a propulsion motor (11) mounted on the separation box (1), and one side of the box body of the separation box (1) is connected to a circulating pump mechanism (12).
2. A melon basket processing shelling device according to claim 1, characterized in that: The shelling mechanism (8) comprises two sets of support seats (81) facing each other horizontally, the support seats (81) have output ends symmetrically connected to transmission shafts (82) for rotation, shelling rollers (83) are arranged on the outer sides of the shafts of the two sets of transmission shafts (82), and the two sets of transmission shafts (82) are connected to each other through two sets of meshing gears (84).
3. The melon basket processing shelling device according to claim 1, characterized in that: The vibrating screen mechanism (9) comprises two sets of vibrating seats (91) facing each other horizontally, both sides of the support of the vibrating seat (91) are slidably connected with a vibrating guide rod (96), the outer side of the arm of the vibrating guide rod (96) is sleeved with a vibrating spring (97), and the top of the arm of the vibrating guide rod (96) is provided with a top support plate (93), and the plate frame of the top support plate (93) is symmetrically provided with vibrating screen ladder plates (94) of an inclined structure on both sides, and the middle part of the support of the vibrating seat (91) is rotatably connected with a rotating shaft (92), and the outer side of the shaft of the rotating shaft (92) is symmetrically provided with an eccentric wheel (95) for pushing the top support plate (93).
4. The melon basket processing shelling device according to claim 1, characterized in that: The output shafts of the shelling mechanism (8) and the vibrating screen mechanism (9) are provided with pulleys that match the transmission belt (7), and the two sets of pulleys are differential pulley structures. One set of the output shafts of the shelling mechanism (8) is provided with a linkage motor (6).
5. The melon basket processing shelling device according to claim 1, characterized in that: The circulating pump supply mechanism (12) comprises a circulating water pump (121), the liquid inlet end of the circulating water pump (121) being connected to a water inlet pipeline (122) communicating with the bottom of the separation box (1), and the liquid outlet end of the circulating water pump (121) being connected to a return pipeline (123) communicating with the top of the separation box (1), and an impact pipeline (124) being installed at the other end of the pipe opening of the return pipeline (123).
6. The melon basket processing shelling device according to claim 1, characterized in that: A slag opening (2) is provided at the upper end of the separation box (1) and at a side away from the circulating pump supply mechanism (12), and a discharge valve (3) is provided at one end of the bottom of the separation box (1).
Citation Information
Patent Citations
Shell removing device for processing and producing snakegourd seeds
CN217364575U