Clamping device of horizontal conveying type slicing machine
By designing a collaborative clamping device in a horizontal conveying slicer, using the cooperation of feeding belt, push plate, baffle and controller, the problem of clamping too tight when the cutter is lifted is solved, and the efficiency and quality of the slice are improved.
Patent Information
- Application Number
- CN202320239859.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-16
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2033-02-16
AI Technical Summary
The existing horizontal conveying slicer clamps are too tight when lifting the knife, which leads to increased damage to the cigarette slice and the problem of the slicer's caking.
A horizontal conveying slicer clamping device is designed to realize the clamping and lifting of the cutter during slice through the coordinated work of the feed belt, push plate, baffle and controller. The device includes a distance detection assembly and a controller that controls the movement of the push plate and baffle according to the cigarette pack delivery signal and knife thickness information, ensures that the clamping force is within a suitable range, and after the slice is completed, the distance between the push plate and baffle is adjusted to leave sufficient tool lifting clearance.
It effectively avoids the problems of cigarette chip damage and slicer material, ensures the neatness and quality of slices, and reduces the failure rate of slicers.
Smart Images

Figure CN222941762U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cigarette machinery, in particular to a clamping device for a horizontal conveying type slicer. Background Art
[0002] In the process of tobacco shred processing, the horizontal conveyor slicer needs to slice the whole package of tobacco leaves. The slicing process is mainly to clamp the push plate and the baffle, and then the cutter moves downward under the drive of the chain to complete the cutting of the tobacco leaves. In the process of lifting the knife upward, the push plate and the baffle are clamped too tightly, making the lifting clearance small. This leads to the following problems: tobacco leaf damage increases the crushing; the slicer is stuck.
[0003] At present, the clearance of the cutter is mainly adjusted by adjusting the pressure between the push plate and the baffle. However, it is difficult to adjust the pressure within a suitable range. Too much pressure will result in insufficient clearance when the cutter is lifted, and too little pressure will result in insufficient clamping when slicing.
[0004] Therefore, a horizontal conveying slicer clamping device is urgently needed. Utility Model Content
[0005] The purpose of the utility model is to provide a clamping device for a horizontal conveying slicer to solve the problems in the above-mentioned prior art, which can ensure that the push plate and the baffle can clamp the cigarette pack as tightly as possible when the cutter is slicing, and can leave enough clearance for lifting the cutter when the cutter is lifted.
[0006] The utility model provides a horizontal conveying slicer clamping device, comprising:
[0007] A feeding belt is arranged in the horizontal direction, and the feeding belt is used to transport the cigarette pack to the slicing position. A push plate and a baffle plate that can move left and right are respectively arranged on both sides of the slicing position of the cigarette pack. A cutter that can move up and down in the vertical direction is arranged above the slicing position of the cigarette pack. The push plate is driven by a push plate motor. A distance detection component is arranged near the slicing position of the cigarette pack. The distance detection component is electrically connected to the input end of the controller. The distance detection component is used to detect whether the cigarette pack is delivered in place to obtain a cigarette pack delivery in place signal, and is also used to detect the thickness of the cutter to obtain cutter thickness information, and send the cigarette pack delivery in place signal and cutter thickness information to the controller. The push plate motor and the cutter are electrically connected to the output end of the controller; the controller is used to control the slicing action of the cutter cutting the cigarette pack according to the cigarette pack delivery in place signal, and after slicing is completed, output a retreat instruction to the push plate motor according to the cutter thickness information; the baffle motor is used to drive the push plate to move a preset distance away from the cigarette pack in response to the retreat instruction.
[0008] As described above, in the clamping device for the horizontal conveying slicer, preferably, after the push plate is retracted into position, the distance between the push plate and the baffle is the sum of the cigarette pack length and the preset retraction gap.
[0009] As described above, in the horizontal conveyor slicer clamping device, preferably, the cutter is connected to the output end of the controller, and the controller is also used to control the lifting action of the cutter after the push plate moves a preset distance in the direction away from the cigarette pack.
[0010] The horizontal conveyor slicer clamping device as described above, wherein preferably, the horizontal conveyor slicer clamping device also includes a baffle motor for driving the baffle to move, and the baffle motor is electrically connected to the output end of the controller, and the controller is also used to control the action of the push plate motor and the baffle motor according to the cigarette pack delivery signal, so that the push plate motor and the baffle motor respectively drive the push plate and the baffle to move in the direction close to the cigarette pack to clamp the cigarette pack, and after the push plate and the baffle move into place, the distance between the push plate and the baffle is consistent with the length of the cigarette pack.
[0011] The horizontal conveyor slicer clamping device as described above, wherein, preferably, the horizontal conveyor slicer clamping device also includes a gravity sensor and a belt motor for driving the feeding belt to move, the gravity sensor is arranged below the inlet end of the feeding belt, the gravity sensor is electrically connected to the input end of the controller, the gravity sensor is used to detect whether the cigarette pack enters the feeding belt to obtain a cigarette pack entry signal; the belt motor is electrically connected to the output end of the controller, and the controller is also used to control the belt motor to start according to the cigarette pack entry signal, control the belt motor to stop running according to the cigarette pack delivery signal, and control the belt motor to continue to start after the cutter is retracted.
[0012] In the horizontal conveying slicer clamping device as described above, preferably, the baffle motor, and / or the push plate motor, and / or the belt motor are stepping motors.
[0013] As described above, in the horizontal conveyor slicer clamping device, preferably, the push plate is located on the right side of the cigarette pack, the baffle is located on the left side of the cigarette pack, and the lowest points of the push plate and the baffle are located above the highest point of the feeding belt.
[0014] As described above, the horizontal conveyor slicer clamping device, wherein preferably, the horizontal conveyor slicer clamping device also includes a bracket, the bracket and the baffle are arranged on the same side of the cigarette pack, and the bracket is arranged at a right angle to the part of the cigarette pack to be cut.
[0015] The horizontal conveyor slicer clamping device as described above, wherein preferably, the shape of the bracket is L-shaped, the bracket includes a horizontal portion and a vertical portion, the length of the vertical portion is greater than the length of the horizontal portion, the top end of the horizontal portion is flush with the top end of the feeding belt, the vertical portion is parallel to the baffle, and the vertical portion is arranged on the outside of the baffle.
[0016] In the horizontal conveyor slicer clamping device as described above, preferably, the projection of the right end point of the cutter on the feed belt is located to the left of the left end point of the feed belt; when the feed belt is used to transport the cigarette pack to the slicing position, the part of the cigarette pack to be cut extends beyond the left end point of the feed belt.
[0017] The utility model discloses a clamping device for a horizontal conveying slicer, after the cigarette pack is delivered to the position by a feeding belt, the cigarette pack is clamped by a push plate and a baffle plate, a controller controls the slicing action of a cutter to cut the cigarette pack according to a signal that the cigarette pack is delivered to the position, and after the slicing is completed, the baffle plate is controlled to move in a direction away from the cigarette pack, so that the clamping force of the push plate and the baffle plate is sufficient during slicing, so that the slices are neat, and the time gap when lifting the knife is sufficient, so as to avoid tobacco leaf crushing and prevent the slicer from getting stuck, thereby reducing the failure rate of the slicer. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described below in conjunction with the accompanying drawings, in which:
[0019] Figure 1 This is a structural schematic diagram of an embodiment of a clamping device for a horizontal conveying slicer provided by the utility model.
[0020] Explanation of the reference numerals: 1-feeding belt, 2-push plate, 3-cutter, 4-baffle, 5-bracket, 6-cigarette package. DETAILED DESCRIPTION
[0021] Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and is in no way intended to limit the present disclosure and its application or use. The present disclosure can be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided to make the present disclosure thorough and complete and to fully express the scope of the present disclosure to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the components and steps, the composition of the materials, the numerical expressions and the numerical values set forth in these embodiments should be interpreted as being merely exemplary and not as limiting.
[0022] The words "first", "second" and similar words used in this disclosure do not indicate any order, quantity or importance, but are only used to distinguish different parts. The words "include" or "comprises" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of including other elements. "Up", "down" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0023] In the present disclosure, when a specific component is described as being located between a first component and a second component, there may or may not be an intermediate component between the specific component and the first component or the second component. When a specific component is described as being connected to other components, the specific component may be directly connected to the other components without an intermediate component, or may not be directly connected to the other components but have an intermediate component.
[0024] All terms (including technical terms or scientific terms) used in the present disclosure have the same meanings as those understood by ordinary technicians in the field to which the present disclosure belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries, such as general dictionaries, should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless explicitly defined herein.
[0025] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.
[0026] like Figure 1As shown, the clamping device of the horizontal conveyor slicer provided in this embodiment comprises: a feeding belt 1 arranged in the horizontal direction, the feeding belt 1 is used to convey the cigarette pack 6 to the slicing position, a push plate 2 and a baffle 4 which can move left and right are respectively arranged on both sides of the slicing position of the cigarette pack 6, a cutter 3 which can move up and down in the vertical direction is arranged above the slicing position of the cigarette pack 6, the push plate 2 is driven by a push plate motor, a distance detection component is arranged near the slicing position of the cigarette pack 6, the distance detection component is electrically connected to the input end of the controller, and the distance detection component is used to detect whether the cigarette pack 6 is conveyed to the right position, so as to obtain The cigarette pack delivery signal is also used to detect the thickness of the cutter 3 to obtain the cutter thickness information, and send the cigarette pack delivery signal and the cutter thickness information to the controller, and the push plate motor and the cutter 3 are electrically connected to the output end of the controller; the controller is used to control the slicing action of the cutter 3 cutting the cigarette pack 6 according to the cigarette pack delivery signal, and after slicing is completed, output a retreat instruction to the push plate motor according to the cutter thickness information; the baffle motor is used to respond to the retreat instruction and drive the push plate 2 to move a preset distance in the direction away from the cigarette pack 6.
[0027] The distance detection component is a photoelectric sensor, and the controller is a programmable logic controller (PLC). In the present invention, the model of the controller may be, for example, S7-300. It should be noted that the present invention does not specifically limit the location, type, and model of the photoelectric sensor and the controller.
[0028] Furthermore, the push plate 2 is located on the right side of the cigarette pack 6, the baffle 4 is located on the left side of the cigarette pack 6, and the lowest points of the push plate 2 and the baffle 4 are located above the highest point of the feed belt 1. The projection of the right end point of the cutter 3 on the feed belt 1 is located to the left of the left end point of the feed belt 1; when the feed belt 1 is used to transport the cigarette pack 6 to the slicing position, the portion of the cigarette pack 6 to be cut extends beyond the left end point of the feed belt 1. Considering that in order to ensure that the cigarette slices are completely cut, the distance of the cutter 3 is greater than the thickness of the cigarette pack 6, if the cigarette pack is completely supported by the feed belt 1, the cutter 3 will scratch the feed belt 1. Therefore, the feed belt 1 partially supports the cigarette pack, which can prevent the cutter 3 from scratching the feed belt 1 when slicing. In a specific implementation, the lowest point and the highest point of the push plate 2 and the baffle 4 can be the same or different, and the utility model does not make specific restrictions on this.
[0029] Furthermore, the clamping device of the horizontal conveyor slicer also includes a bracket 5, the bracket 5 and the baffle 4 are arranged on the same side of the cigarette pack 6, and the bracket 5 is arranged at a right angle to the part to be cut of the cigarette pack 6. The shape of the bracket 5 is L-shaped, and the bracket 5 includes a horizontal part and a vertical part. The length of the vertical part is greater than the length of the horizontal part. The top of the horizontal part is flush with the top of the feeding belt 1, and the vertical part is parallel to the baffle 4, and the vertical part is arranged outside the baffle 4. The utility model supports the cigarette pack 6 by the bracket 5 and the feeding belt 1.
[0030] Furthermore, the horizontal conveyor slicer clamping device also includes a baffle motor for driving the baffle 4 to move, and the baffle motor is electrically connected to the output end of the controller. The controller is also used to control the movement of the push plate motor and the baffle motor according to the cigarette pack delivery signal, so that the push plate motor and the baffle motor respectively drive the push plate 2 and the baffle 4 to move in the direction close to the cigarette pack 6 to clamp the cigarette pack 6, and after the push plate 2 and the baffle 4 move into place, the distance (S1) between the push plate 2 and the baffle 4 is the same as the length of the cigarette pack. In this way, when the cutter 3 is slicing, it can ensure that the push plate 2 and the baffle 4 clamp the cigarette pack as tightly as possible, which can prevent the push plate 2 and the baffle 4 from being clamped too tightly, and the distance (S1) between the push plate 2 and the baffle 4 will be greater than the length of the cigarette pack, resulting in the cigarette pack loosening and uneven slicing during slicing; at the same time, it can also prevent the push plate 2 and the baffle 4 from being clamped too tightly, and the distance (S1) between the baffle 4 and the push plate 2 remains unchanged during the slicing process. After slicing, the tobacco slices have an extrusion effect on the cutter 3, resulting in damage to the tobacco slices, increasing the crushing and the slicer jamming, and the scattered tobacco leaves will interfere with the operation of the distance detection component.
[0031] Furthermore, after the push plate 2 is retracted into position, the distance between the push plate 2 and the baffle 4 is the sum of the cigarette pack length and the preset knife withdrawal gap. This ensures that when the cutter 3 is lifted, the push plate 2 is retracted to leave enough knife lifting gap, increasing the knife withdrawal gap, and eliminating the squeezing force of the cigarette on the cutter.
[0032] Furthermore, the cutter 3 is connected to the output end of the controller, and the controller is also used to control the lifting action of the cutter 3 after the push plate 2 moves a preset distance in a direction away from the cigarette pack 6.
[0033] Furthermore, the horizontal conveyor slicer clamping device also includes a gravity sensor and a belt motor for driving the feeding belt 1 to move. The gravity sensor is arranged below the entrance end of the feeding belt 1, and the gravity sensor is electrically connected to the input end of the controller. The gravity sensor is used to detect whether the cigarette pack 6 enters the feeding belt 1 to obtain a cigarette pack entry signal; the belt motor is electrically connected to the output end of the controller, and the controller is also used to control the belt motor to start according to the cigarette pack entry signal, control the belt motor to stop running according to the cigarette pack delivery signal, and control the belt motor to continue to start after the cutter 3 is retracted.
[0034] Specifically, the baffle motor, and / or the push plate motor, and / or the belt motor are stepper motors, which facilitate fine control of the movement of the baffle 4, the push plate 2 and the feeding belt 1. The model of the stepper motor can be, for example, 57BYGH350E. It can be understood by those skilled in the art that the models of the stepper motors corresponding to the baffle motor, the push plate motor and the belt motor can be the same or different, and the utility model does not specifically limit this. It should be noted that the utility model does not specifically limit the type and model of the stepper motors corresponding to the baffle motor, the push plate motor and the belt motor.
[0035] During operation, after the cigarette pack 6 is transported to the right position by the feeding belt 1, the push plate 2 and the baffle 4 clamp the cigarette pack 6, and the cut part is lifted by the bracket 5. The cutter 3 cuts the first piece of tobacco leaf raw material. After the cigarette pack is sliced, the baffle 4 and the bracket 5 move clockwise to loosen the cut tobacco leaf raw material, and the tobacco leaf raw material falls down by gravity and is transported to the next production process; after the push plate 2 retreats to leave enough clearance for lifting the knife, the cutter 3 lifts the knife upward.
[0036] The clamping device of the horizontal conveying slicer provided by the embodiment of the utility model, after the cigarette pack is transported to the position by the feeding belt, the cigarette pack is clamped by the push plate and the baffle plate. The controller controls the slicing action of the cutter to cut the cigarette pack according to the signal that the cigarette pack is transported to the position, and controls the baffle plate to move away from the cigarette pack after the slicing is completed, which can ensure that the clamping force of the push plate and the baffle plate is sufficient during slicing to make the slices neat; and ensure that the gap when lifting the knife is sufficient to avoid tobacco leaf crushing and prevent the slicer from getting stuck, thereby reducing the failure rate of the slicer.
[0037] So far, various embodiments of the present disclosure have been described in detail. In order to avoid obscuring the concept of the present disclosure, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution disclosed here.
[0038] Although some specific embodiments of the present disclosure have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It should be understood by those skilled in the art that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.
Claims
1. A clamping device for a horizontal conveying slicer, It is characterized in that include: A feeding belt arranged in the horizontal direction, the feeding belt is used to transport the cigarette packs to the slicing position, and a push plate and a baffle that can move left and right are respectively arranged on both sides of the slicing position of the cigarette pack; The push plate is located on the right side of the cigarette pack, the baffle is located on the left side of the cigarette pack, and the lowest points of the push plate and the baffle are located above the highest point of the feeding belt; a cutter that can move up and down in the vertical direction is arranged above the slicing position of the cigarette pack, the push plate is driven by a push plate motor, and a distance detection component is arranged near the slicing position of the cigarette pack, the distance detection component is electrically connected to the input end of the controller, the distance detection component is used to detect whether the cigarette pack is delivered in place to obtain a cigarette pack delivery in place signal, and is also used to detect the thickness of the cutter to obtain the cutter thickness information, and send the cigarette pack delivery in place signal and the cutter thickness information to the controller, the push plate motor and the cutter are electrically connected to the output end of the controller; The controller is used to control the slicing action of the cutter to cut the cigarette pack according to the signal that the cigarette pack has been delivered to the location, and after the slicing is completed, output a retreat instruction to the push plate motor according to the cutter thickness information; the baffle motor is used to respond to the retreat instruction and drive the push plate to move a preset distance away from the cigarette pack.
2. The horizontal conveyor slicer clamping device according to claim 1, It is characterized in that After the push plate is retracted into position, the distance between the push plate and the baffle is the sum of the cigarette pack length and the preset retraction gap.
3. The horizontal conveyor slicer clamping device according to claim 1, It is characterized in that The cutter is connected to the output end of the controller, and the controller is also used to control the lifting action of the cutter after the push plate moves a preset distance in a direction away from the cigarette pack.
4. The horizontal conveyor slicer clamping device according to claim 1, It is characterized in that The horizontal conveyor slicer clamping device also includes a baffle motor for driving the baffle to move, and the baffle motor is electrically connected to the output end of the controller. The controller is also used to control the action of the push plate motor and the baffle motor according to the cigarette pack delivery signal, so that the push plate motor and the baffle motor respectively drive the push plate and the baffle to move in the direction close to the cigarette pack to clamp the cigarette pack, and after the push plate and the baffle move into place, the distance between the push plate and the baffle is consistent with the length of the cigarette pack.
5. The horizontal conveyor slicer clamping device according to claim 4, It is characterized in that The clamping device of the horizontal conveyor slicer also includes a gravity sensor and a belt motor for driving the feeding belt to move. The gravity sensor is arranged below the entrance end of the feeding belt. The gravity sensor is electrically connected to the input end of the controller. The gravity sensor is used to detect whether a cigarette pack enters the feeding belt to obtain a cigarette pack entry signal; the belt motor is electrically connected to the output end of the controller. The controller is also used to control the belt motor to start according to the cigarette pack entry signal, control the belt motor to stop running according to the cigarette pack delivery signal, and control the belt motor to continue starting after the cutter is retracted.
6. The horizontal conveyor slicer clamping device according to claim 5, It is characterized in that The baffle motor, and / or the push plate motor, and / or the belt motor are stepping motors.
7. The horizontal conveyor slicer clamping device according to claim 1, It is characterized in that The clamping device of the horizontal conveying slicer further comprises a bracket, wherein the bracket and the baffle are arranged on the same side of the cigarette pack, and the bracket is arranged at a right angle to the part of the cigarette pack to be cut.
8. The horizontal conveyor slicer clamping device according to claim 7, It is characterized in that The bracket is L-shaped and includes a horizontal portion and a vertical portion. The length of the vertical portion is greater than that of the horizontal portion. The top of the horizontal portion is flush with the top of the feeding belt. The vertical portion is parallel to the baffle and is arranged outside the baffle.
9. The horizontal conveyor slicer clamping device according to claim 1, It is characterized in that The projection of the right end point of the cutter on the feed belt is located to the left of the left end point of the feed belt; when the feed belt is used to transport the cigarette pack to the slicing position, the part of the cigarette pack to be cut extends beyond the left end point of the feed belt.