Novel horizontal oil-water separation device
By designing a new horizontal oil-water separation device, the problem of impurities and oil pollution in water-based cutting fluid in machine tool equipment is solved, efficient filtration and recycling of cutting fluid is achieved, and the processing effect of the equipment and the service life of the cutting fluid are improved.
Patent Information
- Application Number
- CN202422059372.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The water-based cutting fluid generated by the machine tool equipment during the processing process is mixed with impurities and oil, which affects the quality of the cutting fluid, reduces the cooling and lubrication effect, and the continuous application of water-based cutting fluid is not effective.
A new horizontal oil-water separation device was designed, including a equipment base, a deflector, a water tank, a horizontal oil-water separator, a pump pump and an oil junction box. The cutting fluid is introduced into the water tank through the diversion groove and the diversion channel, and a filter plate and a partition plate are installed in the water tank to separate the oil and dirt. The pump pump pumps the filtered cutting fluid back to the machine tool equipment.
Effectively filter the residue and impurities in the water-based cutting fluid, improve the quality of the cutting fluid, extend the service life of the cutting fluid, realize the recycling of the cutting fluid, and is suitable for installation in limited space.
Smart Images

Figure CN222942984U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an oil-water separation device, in particular to a novel horizontal oil-water separation device. Background Art
[0002] When machine tools are processing, the cutting fluid is used for cooling, lubrication and cleaning of processing residues. The water-based cutting fluid is responsible for cooling, and the cutting oil is responsible for lubrication. The water-based cutting fluid used will be mixed with other impurities, oil and residues into the water tank. The water tank filter can only filter out the residues. The water-based cutting fluid mixed with impurities and oil will affect the quality of the cutting fluid. Reducing the cooling and lubrication effects will affect the equipment processing. In addition, continuous application of water-based cutting fluid is better than intermittent application. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a novel horizontal oil-water separation device, which is beneficial to filtering water-based cutting fluid and recycling the water-based cutting fluid.
[0004] In order to solve the above problems, a new type of horizontal oil-water separation device is adopted, which includes:
[0005] The equipment base has a mounting platform on it, and guide grooves are arranged on both sides of the mounting platform;
[0006] A guide plate, which encloses a guide channel, is installed on the side of the equipment base and is connected to the guide groove;
[0007] A water tank is installed below the guide plate, and a guide port is arranged below the guide plate. The water tank stores water-based cutting fluid. The water tank is divided into a water collection area, an oil-water separation area and a water pumping area according to the flow direction of the cutting fluid.
[0008] Horizontal oil-water separator, which is installed in the oil-water separation area of the water tank;
[0009] Water pumps, which are installed in the water pumping area;
[0010] The oil collecting box is installed on the side of the water tank and is located below the oil outlet of the horizontal oil-water separator.
[0011] With such a structure, a machine tool is installed on the mounting table, and cutting fluid flows from the machine tool.
[0012] As a further improvement of the utility model, a filter plate is arranged in the diversion port.
[0013] With such a structure, the filter plate is conducive to filtering the residue;
[0014] As a further improvement of the utility model, the oil receiving box is divided into a cutting fluid reflux zone and an oil outlet zone by a partition plate. The partition plate is spaced from the bottom of the oil receiving box, and the gap is pre-flooded with water-based cutting fluid. A reflux groove is opened on the upper edge of the cutting fluid reflux zone to guide the corresponding reflux port on the upper side of the oil-water separation zone; an oil outlet groove is opened on the upper edge of the oil outlet zone to guide the oil collecting box.
[0015] With this structure, the density of impurity oil is lighter and it will float on the water-based cutting fluid. After the impurity oil overflows to the oil outlet channel, it can pass through the oil outlet channel.
[0016] As a further improvement of the utility model, a bracket is arranged on the side of the oil collecting box, and is installed on the water tank through the bracket.
[0017] Adopting such a structure makes it easy to install the oil collecting box.
[0018] As a further improvement of the utility model, the output port of the water pump is connected to a pipeline to supply water to the machine tool again.
[0019] With such a structure, the water pump draws the water-based cutting fluid back to the machine tool equipment, which is conducive to recycling.
[0020] As a further improvement of the utility model, a scraper is provided in the guide channel surrounded by the guide plate, the scraper is fixedly connected to a T-shaped slider on the upper side, the upper end of the T-shaped slider is slidably connected to the slide rail, the upper side of the slide rail is fixedly connected to a screw, the screw passes through the top guide plate and is fastened by a nut; a limit rod is provided on the top plate of the guide channel and is located on both sides of the slide rail; a pull rod is provided on the side of the T-shaped slider and extends out of the slide rail, and the extended end of the pull rod is fixedly connected to a handle.
[0021] With such a structure, the screw and nut control the rise and fall of the slide rail, and the handle and pull rod control the scraper to scrape oil and water.
[0022] The utility model is conducive to filtering water-based cutting fluid and recycling the water-based cutting fluid. The utility model filters and separates the cutting fluid mixed with oil, and the separated cutting fluid flows back into the water tank for circulation. The horizontal oil-water separator is relatively small and can be installed in a limited space. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of an embodiment.
[0024] Figure 2 It is a schematic diagram of the explosion structure of the embodiment.
[0025] Figure 3 It is a schematic diagram of the installation relationship between the horizontal oil-water separator and the oil collecting box.
[0026] Figure 4 Schematic diagram of the installation relationship between the oil receiving box and the oil collecting box.
[0027] Figure 5 It is a schematic diagram of the structure of another guide plate.
[0028] Figure numerals: 1. Equipment base; 101. Mounting table; 102. Guide groove; 2. Guide plate; 3. Water tank; 31. Guide port; 32. Filter plate; 33. Return port; 4. Horizontal oil-water separator; 5. Water pump; 6. Oil receiving box; 61. Partition plate; 62. Return channel; 63. Oil outlet channel; 7. Oil collecting box; 8. Bracket; 9. Scraper; 10. T-shaped slider; 11. Slide rail; 12. Screw; 13. Limit rod; 14. Pull rod; 15. Handle; 16. Nut. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0031] Example 1
[0032] like Figure 1-Figure 5 As shown, a novel horizontal oil-water separation device comprises:
[0033] The equipment base 1 has a mounting platform 101 disposed thereon, and guide grooves 102 are disposed on both sides of the mounting platform 101;
[0034] The guide plate 2, which encloses a guide channel, is installed on the side of the equipment base 1 and is connected to the guide groove 102;
[0035] A water tank 3 is installed below the guide plate 2, and a guide port 31 thereof is arranged below the guide plate 2. The water tank 3 stores water-based cutting fluid, and the water tank is divided into a water collection area, an oil-water separation area and a water pumping area according to the flow direction of the cutting fluid;
[0036] A horizontal oil-water separator 4, which is installed in the oil-water separation area of the water tank 3;
[0037] A water pump 5, which is installed in the water pumping area;
[0038] The oil receiving box 6 is installed on the side of the water tank 3 and is located below the oil outlet of the horizontal oil-water separator 4.
[0039] With such a structure, a machine tool is mounted on the mounting table 101, and cutting fluid flows down the machine tool.
[0040] In this embodiment, a filter plate 32 is disposed in the guide port 31 .
[0041] With such a structure, the filter plate 32 is conducive to filtering the residue;
[0042] In this embodiment, the oil receiving box 6 is divided into a cutting fluid reflux zone and an oil outlet zone by a partition plate 61. The partition plate 61 is spaced apart from the bottom of the oil receiving box 6, and the space is pre-flooded with water-based cutting fluid. A reflux channel 62 is provided at the upper edge of the cutting fluid reflux zone to guide the corresponding reflux port 33 on the upper side of the oil-water separation zone; an oil outlet channel 63 is provided at the upper edge of the oil outlet zone to guide the oil collecting box 7.
[0043] With such a structure, the impurity oil has a lighter density and floats on the water-based cutting fluid. After the impurity oil overflows to the oil outlet channel 63, it can pass through the oil outlet channel 63.
[0044] In this embodiment, a bracket 8 is provided on the side of the oil receiving box 6 , and the oil receiving box 6 is installed on the water tank 3 through the bracket 8 .
[0045] Such a structure makes it easy to install the oil receiving box 6.
[0046] In this embodiment, the output port of the water pump 5 is connected to a pipeline to supply water to the machine tool again.
[0047] With such a structure, the water pump 5 pumps the water-based cutting fluid back to the machine tool equipment, which is conducive to recycling.
[0048] In this embodiment, a scraper 9 is provided in the guide channel surrounded by the guide plate 2, and a T-shaped slider 10 is fixedly connected to the upper side of the scraper 9, and the upper end of the T-shaped slider 10 is slidably connected to the slide rail 11. The upper side of the slide rail 11 is fixedly connected to a screw rod 12, and the screw rod 12 passes through the top guide plate 2 and is fastened by a nut 16; a limit rod 13 is provided on the top plate of the guide channel and is located on both sides of the slide rail 11; a pull rod 14 is provided on the side of the T-shaped slider 10 and extends out of the slide rail 11, and the extended end of the pull rod 14 is fixedly connected to a handle 15.
[0049] With such a structure, the screw rod 12 and the nut 16 control the slide rail 11 to rise and fall, and the handle 15 and the pull rod 14 control the scraper 9 to scrape oil and water.
[0050] In this embodiment, the guide plate 2 is installed and locked on the equipment base 1, the horizontal oil-water separator 4 is installed and locked on the water tank 3, the water pump 5 is installed and locked on the water tank 3, and the water tank 3 is fitted with the equipment base 1.
[0051] Cutting fluid is used for cooling and lubrication during equipment processing. The cutting fluid flows from the equipment base 1 through the guide plate 2 into the water tank 3. The residue left over from processing is filtered out through the water tank 3. The filtered cutting fluid is stored in the water tank 3. The oil stains in the cutting fluid are separated by the horizontal oil-water separator 4. The completely filtered cutting fluid is then pumped back to the machine tool equipment by the water pump 5 for circulation.
[0052] The above contents are further detailed descriptions of the present invention in combination with specific preferred implementations, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. For technicians in the technical field to which the present invention belongs, several equivalent substitutions or obvious variations can be made without departing from the concept of the present invention, and the performance or use is the same, which should be regarded as belonging to the protection scope of the present invention.
Claims
1. A new type of horizontal oil-water separation device, characterized in that include: An equipment base (1) is provided with a mounting platform (101) on it, and guide grooves (102) are provided on both sides of the mounting platform (101); A guide plate (2) enclosing a guide channel, installed on the side of the equipment base (1) and connected to the guide groove (102); A water tank (3) is installed below the guide plate (2), and a guide port (31) is arranged below the guide plate (2). The water tank (3) stores water-based cutting fluid, and the water tank is divided into a water collection area, an oil-water separation area, and a water pumping area according to the flow direction of the cutting fluid; A horizontal oil-water separator (4) installed in the oil-water separation area of the water tank (3); A water pump (5) installed in the water pumping area; The oil receiving box (6) is installed on the side of the water tank (3) and is located below the oil outlet of the horizontal oil-water separator (4).
2. According to claim 1, a novel horizontal oil-water separation device is characterized in that A filter plate (32) is arranged in the flow guide port (31).
3. According to claim 1, a novel horizontal oil-water separation device is characterized in that The oil receiving box (6) is divided into a cutting fluid reflux zone and an oil outlet zone by a partition plate (61). The partition plate (61) is spaced apart from the bottom of the oil receiving box (6). The spaced apart portion is preliminarily filled with water-based cutting fluid. A reflux channel (62) is provided at the upper edge of the cutting fluid reflux zone to guide the corresponding reflux port (33) at the upper side of the oil-water separation zone. An oil outlet channel (63) is provided at the upper edge of the oil outlet zone to guide the oil collecting box (7).
4. According to claim 1, a novel horizontal oil-water separation device is characterized in that A bracket (8) is arranged on the side of the oil receiving box (6), and the oil receiving box (6) is installed on the water tank (3) through the bracket (8).
5. According to claim 1, a novel horizontal oil-water separation device is characterized in that The output port of the water pump (5) is connected to a pipeline to supply water to the machine tool again.
6. According to claim 1, a novel horizontal oil-water separation device is characterized in that A scraper (9) is arranged in the guide channel surrounded by the guide plate (2); a T-shaped slider (10) is fixedly connected to the upper side of the scraper (9); the upper end of the T-shaped slider (10) is slidably connected to the slide rail (11); a screw rod (12) is fixedly connected to the upper side of the slide rail (11); the screw rod (12) passes through the top guide plate (2) and is fastened by a nut (16); a limit rod (13) is arranged on the top plate of the guide channel and is located on both sides of the slide rail (11); a pull rod (14) is arranged on the side of the T-shaped slider (10) and extends out of the slide rail (11); the extended end of the pull rod (14) is fixedly connected to a handle (15).