Efficient mixing tank

By using a multi-stage rotating mechanism and inclination mechanism in the mixing tank, the problems of single stirring form and residual in the existing mixing tank are solved, and efficient and sufficient mixing and cleaning are achieved, ensuring the mixing quality.

CN222943280UActive Publication Date: 2025-06-06SHANXI YANGMEI FENGXI CHEM CO LTD
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Patent Information

Application Number
CN202421899470.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-06-06
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

When mixing products such as cycloethane, cyclohexanone and cycloethanol, the mixing form is single, making it difficult to achieve full mixing, and the residue after mixing remains affecting the subsequent mixing quality.

Method used

An efficient mixing tank is designed, adopting a multi-stage rotating mechanism and an inclination mechanism, which drives the first rotating rod and the first support rod to rotate through the first motor, drives the second rotating rod and the second support rod to realize various stirring forms and enhance the mixing effect; at the same time, the inclination mechanism makes the mixing tank tilt, which facilitates cleaning and avoids residue.

Benefits of technology

Full mixing of products that need to be mixed is achieved, with diverse stirring forms and improving mixing efficiency; the inclination mechanism effectively avoids product residues and ensures subsequent mixing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mixing tanks, in particular to an efficient mixing tank which comprises a base and vertical plates, the upper surface of the base is fixedly connected with the two vertical plates, the interiors of the vertical plates are rotatably connected with third rotating rods through bearings, the two third rotating rods are both fixedly connected with the outer wall of the mixing tank, a cover plate is attached to the upper portion of the mixing tank, and the cover plate is fixedly connected with the upper portion of the base. And a mixing mechanism is arranged below the cover plate. A first motor drives a first rotating rod to rotate, the first rotating rod drives a first supporting rod and a first bevel gear to rotate, the first bevel gear drives two second bevel gears to rotate, the second bevel gears drive a second rotating rod to rotate, the second rotating rod drives a second supporting rod to rotate, and the first supporting rod and the second supporting rod are both stirred and mixed with a product in the mixing tank. The rotating modes of the first supporting rod and the second supporting rod are different, the mixing effect of products in the mixing tank is improved, the stirring mode is not single any more, the products needing to be mixed can be fully mixed conveniently, and then efficient mixing is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mixing tanks, in particular to a high-efficiency mixing tank. Background Art

[0002] In the production process of cyclohexane, cyclohexanone and cycloethanol, a mixing tank is required to mix the raw materials of the products to be produced.

[0003] For example, a mixing tank with patent number CN220696579U connects the conduit with the water pipe, a top pipe is fixedly arranged on the top of the top cover, a first sealing bearing is inlaid inside the top pipe, a guide pipe penetrating the first sealing bearing is arranged inside the tank body, a plurality of nozzles are fixedly arranged on the outer wall of the guide pipe, and cross bars located inside the tank body are fixedly arranged on both sides of the guide pipe. The above document still has deficiencies. When in use, the guide pipe can be rotated on the top pipe through the action of the first sealing bearing and the second sealing bearing, so that the nozzle and the cross bar can be moved inside the tank body. The inner wall of the tank can be washed with high pressure by internal rotation, and foreign matter on the inner wall of the tank can be scraped off as the scraper plate rotates. However, when the mixing tank in the above document is used to mix one of the products among cyclohexane, cyclohexanone and cycloethanol, the stirring form is single, which is not convenient for fully mixing the products to be mixed, and thus cannot achieve efficient mixing. At the same time, after mixing one of the products among cyclohexane, cyclohexanone and cycloethanol, there will be product residues in the internal structure of the mixing tank. When another product needs to be mixed, it will affect the quality of the other product after mixing. Utility Model Content

[0004] The utility model aims to solve the problem of fully mixing products that need to be mixed, and proposes a high-efficiency mixing tank.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A high-efficiency mixing tank is designed, including a base and a vertical plate, wherein two vertical plates are fixedly connected to the upper surface of the base, and a third rotating rod is rotatably connected to the inside of the vertical plate through a bearing, and two third rotating rods are fixedly connected to the outer wall of the mixing tank, a cover plate is attached to the top of the mixing tank, a mixing mechanism is arranged below the cover plate, a tilting mechanism is arranged on the outer wall of the vertical plate on the right side, and two connecting rods are slidably connected to the inside of the mixing tank, and the ends of the two connecting rods are fixedly connected to the bracket.

[0007] Preferably, the mixing mechanism includes a first motor, the first motor is fixedly connected to the upper surface of the cover plate, the output shaft of the first motor is fixedly connected to a first rotating rod, the outer wall of the first rotating rod is rotatably connected to the cover plate and the bracket through a bearing, the outer wall of the first rotating rod is fixedly connected to a first support rod and a first bevel gear, the first bevel gear is meshed with two second bevel gears, the second bevel gear is fixedly connected to the end of the second rotating rod, the outer wall of the end of the second rotating rod is rotatably connected to the bracket through a bearing, and the outer wall of the second rotating rod is fixedly connected to a second support rod.

[0008] Preferably, the tilting mechanism includes a frame, the outer wall of the frame is fixedly connected to the vertical plate on the right, the outer wall of the frame is fixedly connected to a second motor, the output shaft of the second motor is fixedly connected to an eccentric wheel, the eccentric wheel is rotatably connected to the frame through a bearing, the outer wall of the eccentric wheel is in contact with the rack, the outer wall of the rack is slidably connected to the frame, a spring is provided inside the frame, the two ends of the spring are respectively fixedly connected to the frame and the rack, the rack is meshed with a gear, and the gear is fixedly connected to the end of the rotating rod on the right.

[0009] Preferably, two electric push rods are fixedly connected to the outer wall of the mixing tank, and the output ends of the two electric push rods are fixedly connected to the cover plate.

[0010] Preferably, the cover plate is fixedly connected to the outer wall of the feeding pipe.

[0011] Preferably, the mixing tank is fixedly connected to the outer wall of the discharge pipe, and the outer wall of the discharge pipe is provided with a valve.

[0012] The utility model proposes a high-efficiency mixing tank, which has the beneficial effects that: through the cooperation among the first motor, the first rotating rod, the first support rod, the first bevel gear, the second bevel gear, the second rotating rod and the second support rod, the first motor drives the first rotating rod to rotate, the first rotating rod drives the first support rod and the first bevel gear to rotate, the first bevel gear drives the two second bevel gears to rotate, the second bevel gear drives the second rotating rod to rotate, the second rotating rod drives the second support rod to rotate, the first support rod and the second support rod are both stirred and mixed with the product inside the mixing tank, the first support rod and the second support rod rotate in different ways, thereby increasing the mixing effect of the product in the mixing tank, the stirring form is no longer single, and it is convenient to fully mix the products to be mixed, thereby achieving high-efficiency mixing.

[0013] Through the cooperation between the frame, the second motor, the eccentric wheel, the rack, the spring and the gear, the second motor drives the eccentric wheel to rotate, the eccentric wheel drives the rack to slide, the rack drives the gear to rotate, the gear drives the third rotating rod on the right to rotate, and the third rotating rod drives the mixing tank to rotate, so that the mixing tank is at an angle that is convenient for cleaning the interior. Turn off the second motor, the sliding range of the eccentric wheel driving the rack is limited, and thus the rotation angle of the mixing tank will not be too large, so the mixing tank will not tip over due to the unstable center of gravity of the entire device caused by the excessive rotation angle, start the two electric push rods, the two electric push rods drive the cover to move, the cover is separated from the mixing tank, and the staff uses an external water source to flush the internal structure of the mixing tank to avoid product residues in the internal structure of the mixing tank. When another product needs to be mixed, it will not affect the quality of the other product after mixing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 It is a structural sectional view of the utility model;

[0016] Figure 3 It is a structural schematic diagram of the connection between the mixing tank, the connecting rod and the bracket in the utility model;

[0017] Figure 4 It is a structural schematic diagram of the connection between the first rotating rod, the connecting rod and the bracket in the utility model;

[0018] Figure 5 It is a schematic structural diagram of the connection between the first rotating rod, the first supporting rod and the bracket in the utility model;

[0019] Figure 6 It is a schematic diagram of the structure of the connection between the second motor, the rack and the gear in the utility model.

[0020] In the figure: 1, base, 2, vertical plate, 3, mixing mechanism, 301, first motor, 302, first rotating rod, 303, first support rod, 304, first bevel gear, 305, second bevel gear, 306, second rotating rod, 307, second support rod, 3a1, inclined block, 4, tilting mechanism, 401, frame, 402, second motor, 403, eccentric wheel, 404, rack, 405, spring, 406, gear, 5, third rotating rod, 6, mixing tank, 7, cover plate, 8, connecting rod, 9, bracket, 10, electric push rod, 11, feeding pipe, 12, discharge pipe, 13, valve. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings:

[0022] Embodiment 1:

[0023] See attached Figure 1-6 : In the present embodiment, a high-efficiency mixing tank comprises a base 1 and a vertical plate 2. Two vertical plates 2 are fixedly connected to the upper surface of the base 1. A third rotating rod 5 is rotatably connected to the interior of the vertical plate 2 through a bearing. The two third rotating rods 5 are fixedly connected to the outer wall of the mixing tank 6. The two third rotating rods 5 play a supporting and guiding role for the mixing tank 6. A cover plate 7 is attached to the top of the mixing tank 6. A mixing mechanism 3 is arranged below the cover plate 7. The mixing mechanism 3 fully mixes the products inside the mixing tank 6. A tilting mechanism 4 is arranged on the outer wall of the right vertical plate 2. The tilting mechanism 4 tilts the mixing tank 6, which is convenient for the staff to flush the inside of the mixing tank 6.

[0024] There are two connecting rods 8 slidingly connected inside the mixing tank 6. The two connecting rods 8 slide inside the mixing tank 6 to prevent the bracket 9 from rotating inside the mixing tank 6. The ends of the two connecting rods 8 are fixedly connected to the bracket 9. Two electric push rods 10 are fixedly connected to the outer wall of the mixing tank 6. The output ends of the two electric push rods 10 are fixedly connected to the cover plate 7. The two electric push rods 10 drive the cover plate 7 to move. The cover plate 7 is fixedly connected to the outer wall of the feeding pipe 11. The product to be mixed is added to the inside of the mixing tank 6 through the feeding pipe 11, or the cover plate 7 is lifted up by the electric push rod 10 to add the product to the inside of the mixing tank 6. The mixing tank 6 is fixedly connected to the outer wall of the discharge pipe 12. The discharge pipe 12 facilitates the discharge of the product inside the mixing tank 6. The outer wall of the discharge pipe 12 is provided with a valve 13, and the valve 13 controls the opening and closing of the discharge pipe 12.

[0025] The mixing mechanism 3 includes a first motor 301, a first rotating rod 302, a first support rod 303, a first bevel gear 304, a second bevel gear 305, a second rotating rod 306 and a second support rod 307. The first motor 301 is fixedly connected to the upper surface of the cover plate 7. The output shaft of the first motor 301 is fixedly connected to the first rotating rod 302. The first motor 301 drives the first rotating rod 302 to rotate. The outer wall of the first rotating rod 302 is rotatably connected to the cover plate 7 and the bracket 9 through a bearing. The outer wall of the first rotating rod 302 is fixedly connected to the first support rod 303 and the first bevel gear 304. The first rotating rod 302 drives the first support rod 303 and the first bevel gear 304 to rotate.

[0026] The first bevel gear 304 is meshed and connected with the two second bevel gears 305, the first bevel gear 304 drives the two second bevel gears 305 to rotate, the second bevel gear 305 is fixedly connected to the end of the second rotating rod 306, the second bevel gear 305 drives the second rotating rod 306 to rotate, the outer wall of the end of the second rotating rod 306 is rotatably connected to the bracket 9 through a bearing, the outer wall of the second rotating rod 306 is fixedly connected with the second support rod 307, and the second rotating rod 306 drives the second support rod 307 to rotate;

[0027] The first motor 301 drives the first rotating rod 302 to rotate, the first rotating rod 302 drives the first support rod 303 and the first bevel gear 304 to rotate, the first bevel gear 304 drives the two second bevel gears 305 to rotate, the second bevel gear 305 drives the second rotating rod 306 to rotate, the second rotating rod 306 drives the second support rod 307 to rotate, the first support rod 303 and the second support rod 307 are both stirred and mixed with the product inside the mixing tank 6, the first support rod 303 and the second support rod 307 rotate in different ways, which increases the mixing effect of the products in the mixing tank 6, and the stirring form is no longer single, which is convenient for fully mixing the products to be mixed, thereby achieving efficient mixing.

[0028] The tilt mechanism 4 includes a frame 401, a second motor 402, an eccentric wheel 403, a rack 404, a spring 405 and a gear 406. The outer wall of the frame 401 is fixedly connected to the vertical plate 2 on the right side. The outer wall of the frame 401 is fixedly connected to the second motor 402. The output shaft of the second motor 402 is fixedly connected to the eccentric wheel 403. The second motor 402 drives the eccentric wheel 403 to rotate. The eccentric wheel 403 is rotationally connected to the frame 401 through a bearing. The outer wall of the eccentric wheel 403 fits with the rack 404. The eccentric wheel 403 drives the rack 404 to slide. The outer wall of the rack 404 is slidably connected to the frame 401, and the rack 404 slides inside the frame 401.

[0029] A spring 405 is provided inside the frame 401. The model of the spring 405 is selected according to actual use requirements and meets the work requirements. The two ends of the spring 405 are fixedly connected to the frame 401 and the rack 404 respectively. The spring 405 makes the eccentric wheel 403 always fit with the rack 404 under the elastic action. The rack 404 is meshed and connected with the gear 406. The rack 404 drives the gear 406 to rotate. The gear 406 is fixedly connected to the end of the rotating rod 5 on the right side. The gear 406 drives the rotating rod 5 on the right side to rotate.

[0030] The second motor 402 drives the eccentric wheel 403 to rotate, and the eccentric wheel 403 drives the rack 404 to slide, and the rack 404 drives the gear 406 to rotate, and the gear 406 drives the third rotating rod 5 on the right to rotate, and the third rotating rod 5 drives the mixing tank 6 to rotate, so that the mixing tank 6 is at an angle convenient for cleaning the inside. The second motor 402 is turned off, and the sliding range of the eccentric wheel 403 driving the rack 404 is limited, so the rotation angle of the mixing tank 6 will not be too large, so the mixing tank 6 will not tip over due to the unstable center of gravity of the entire device caused by the excessive rotation angle, and the two electric push rods 10 are started. The two electric push rods 10 drive the cover plate 7 to move, and the cover plate 7 is separated from the mixing tank 6. The staff uses an external water source to rinse the internal structure of the mixing tank 6 to avoid product residue in the internal structure of the mixing tank 6. When another product needs to be mixed, it will not affect the quality of the other product after mixing.

[0031] Working principle:

[0032] When using a high-efficiency mixing tank to mix one of cyclohexane, cyclohexanone and cycloethanol;

[0033] Product mixing stage:

[0034] The raw materials of the product to be mixed are added into the mixing tank 6 through the feeding pipe 11, and the first motor 301 is started. The first motor 301 drives the first rotating rod 302 to rotate, and the first rotating rod 302 drives the first support rod 303 and the first bevel gear 304 to rotate. The first bevel gear 304 drives the two second bevel gears 305 to rotate, and the second bevel gear 305 drives the second rotating rod 306 to rotate, and the second rotating rod 306 drives the second support rod 307 to rotate. The first support rod 303 and the second support rod 307 are both stirred and mixed with the product inside the mixing tank 6. The first support rod 303 and the second support rod 307 rotate in different ways, which increases the mixing effect of the products in the mixing tank 6. The stirring form is no longer single, which is convenient for fully mixing the products to be mixed, thereby achieving efficient mixing. After the product mixing is completed, the valve 13 is opened, and the product inside the mixing tank 6 is discharged from the discharge pipe 12;

[0035] Internal structure cleaning stage of the mixing tank:

[0036] When the product inside the mixing tank 6 is discharged, if it is necessary to clean the internal structure of the mixing tank 6, start the second motor 402, the second motor 402 drives the eccentric wheel 403 to rotate, the eccentric wheel 403 drives the rack 404 to slide, the rack 404 drives the gear 406 to rotate, the gear 406 drives the third rotating rod 5 on the right to rotate, and the third rotating rod 5 drives the mixing tank 6 to rotate, so that the mixing tank 6 is at an angle convenient for cleaning the inside. Turn off the second motor 402, the sliding range of the eccentric wheel 403 driving the rack 404 is limited, and then the rotation angle of the mixing tank 6 will not be too large, so the mixing tank 6 will not tip over due to the instability of the overall center of gravity of the device caused by the large rotation angle, start the two electric push rods 10, the two electric push rods 10 drive the cover plate 7 to move, the cover plate 7 is separated from the mixing tank 6, and the staff uses an external water source to rinse the internal structure of the mixing tank 6 to avoid product residue in the internal structure of the mixing tank 6. When another product needs to be mixed, it will not affect the quality of the other product after mixing.

[0037] Embodiment 2:

[0038] See attached Figure 1-6 : In this embodiment, a high-efficiency mixing tank, the mixing mechanism 3 also includes an inclined block 3a1, the inclined block 3a1 is fixedly connected to the inside of the mixing tank 6, and the inclined block 3a1 facilitates the movement and discharge of the product inside the mixing tank 6 to the discharge pipe 12;

[0039] Through the action of the inclined block 3a1, the inclined block 3a1 is fixedly connected to the inside of the mixing tank 6, and the inclined block 3a1 facilitates the product inside the mixing tank 6 to move to the discharge pipe 12 and be discharged.

[0040] Working principle:

[0041] The inclined block 3a1 is fixedly connected to the inside of the mixing tank 6, and the inclined block 3a1 facilitates the product inside the mixing tank 6 to move to the discharge pipe 12 and be discharged.

[0042] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. A high-efficiency mixing tank, comprising a base (1) and vertical plates (2), wherein the upper surface of the base (1) is fixedly connected to two vertical plates (2), characterized in that: The interior of the vertical plate (2) is rotatably connected to a third rotating rod (5) via a bearing, and the two third rotating rods (5) are fixedly connected to the outer wall of the mixing tank (6). A cover plate (7) is attached to the top of the mixing tank (6), and a mixing mechanism (3) is arranged below the cover plate (7). The outer wall of the vertical plate (2) on the right side is provided with a tilting mechanism (4). The interior of the mixing tank (6) is slidably connected to two connecting rods (8), and the ends of the two connecting rods (8) are fixedly connected to the bracket (9).

2. A high-efficiency mixing tank according to claim 1, characterized in that: The mixing mechanism (3) comprises a first motor (301), the first motor (301) is fixedly connected to the upper surface of the cover plate (7), the output shaft of the first motor (301) is fixedly connected to a first rotating rod (302), the outer wall of the first rotating rod (302) is rotatably connected to the cover plate (7) and the bracket (9) via a bearing, the outer wall of the first rotating rod (302) is fixedly connected to a first support rod (303) and a first bevel gear (304), the first bevel gear (304) is meshingly connected to two second bevel gears (305), the second bevel gear (305) is fixedly connected to the end of a second rotating rod (306), the outer wall of the end of the second rotating rod (306) is rotatably connected to the bracket (9) via a bearing, and the outer wall of the second rotating rod (306) is fixedly connected to a second support rod (307).

3. A high-efficiency mixing tank according to claim 1, characterized in that: The tilting mechanism (4) comprises a frame (401), the outer wall of the frame (401) is fixedly connected to the right vertical plate (2), the outer wall of the frame (401) is fixedly connected to a second motor (402), the output shaft of the second motor (402) is fixedly connected to an eccentric wheel (403), the eccentric wheel (403) is rotatably connected to the frame (401) via a bearing, the outer wall of the eccentric wheel (403) is in contact with a rack (404), the outer wall of the rack (404) is slidably connected to the frame (401), a spring (405) is arranged inside the frame (401), the two ends of the spring (405) are respectively fixedly connected to the frame (401) and the rack (404), the rack (404) is meshedly connected to a gear (406), and the gear (406) is fixedly connected to the end of the rotating rod (5) on the right.

4. A high-efficiency mixing tank according to claim 1, characterized in that: Two electric push rods (10) are fixedly connected to the outer wall of the mixing tank (6), and the output ends of the two electric push rods (10) are fixedly connected to the cover plate (7).

5. A high-efficiency mixing tank according to claim 1, characterized in that: The cover plate (7) is fixedly connected to the outer wall of the feeding pipe (11).

6. A high-efficiency mixing tank according to claim 1, characterized in that: The mixing tank (6) is fixedly connected to the outer wall of the discharge pipe (12), and the outer wall of the discharge pipe (12) is provided with a valve (13).

Citation Information

Patent Citations

  • Mixing tank

    CN220696579U